Diaphragm valves Index
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1 Index General information page Introduction 98 Technical information 99 Product information BSP female threaded page Bronze, KIWA-type approval Weir type 100 Cast iron Weir type 101 page Cast iron and ductile cast iron 102 Weir type 103 Enclosed diaphragm 104 Enclosed diaphragm; BS Face To Face 105 Full bore 106 Index and product compare Valves AI-001 page 97
2 Introduction Support spring All PN16 diaphragm valves and PN10 Weir-type diaphragm valves from 65 upwards are equipped with a stainless steel spring between diaphragm and compressor. This spring supports the full surface area of the diaphragm under the X-shaped compressor, dividing the mechanical load evenly. This gives the diaphragm a longer service life and enables these diaphragm valves to be used up to maximum rated temperature at the full pressure rating.. andwheel Rising handwheel in pressed steel or ABS Position indicator By means of coloured plastic ring Diaphragm valves PN16 with BS Face To Face are also available with ASE flanges. Type Available as Weir type with ( PN16) or without ( PN10) enclosed diaphragm or as full bore type ( PN10). Encapsulated diaphragm Weir type diaphragm valves PN16 are executed with an enclosed diaphragm. The raised edge of the diaphragm is enclosed in a chamber, insulating mechanical forces and making distortion of the diaphragm impossible. The sealing force is consistent, no leakage to the outside can occur. Weir type diaphragm valves with enclosed diaphragm are maintenance-free, the bolts of the bonnet do not need to be retightened. Valves AI-002 page 98
3 Technical information General information Diaphragm valves are suitable for many industrial applications, in particular for water and chemical processes. With just two "wetted" parts and soft sealing, diaphragm valves are 100% leak tight. Furthermore, the diaphragm valves with full bore are extremely suitable for abrasive media. In addition, Econosto diaphragm valves are available with the following specific features: Enclosed diaphragm Diaphragms manufactured from an elastomer can become stretched during opening and closing. These forces can cause a permanent compression of the elastomer. This causes a reduction in volume in the diaphragm itself, with the result that traditional diaphragm valves can lose their sealing effectiveness in time, and can even start to leak. Weir-type diaphragm valves with enclosed diaphragm are fully maintenance free. Enclosing the raised edge of the diaphragm in a chamber insulates mechanical forces, makes distortion of the diaphragm impossible and keeps sealing capacity consistent. The bonnet bolts no longer need retightening Chances of external leakage are eliminated Bonnet bolts no longer need retightening Chances of external leakage are eliminated Diaphragm support spring At high operating pressures, the mechanical load on the diaphragm is very high. This may shorten service life and the valve may not be used at high temperatures at maximum rated pressure. Various types of diaphragm valve are standard equipped with a support spring between diaphragm and compressor. This spring supports the full surface area of the diaphragm, dividing the mechanical load evenly. onger service life for diaphragm Usable at high temperatures at maximum rated pressure. ong diaphragm service life Usable at high temperatures at maximum rated pressure. Chemical resistance chart Diaphragms aterial Temperature Use EPD 140 C Water, potable water Butyl (IIR) 120 C Water, diluted and concentrated caustics ypalon (CS) 100 C Concentrated caustics and acids, chlorinated media Nitrile (NBR) 90 C Oils and greases, paraffin, gasoline Natural rubber (NR) 80 C Chlorinated media Teflon/EPD (PTFE) 160 C aximum chemical resistance, foodstuffs Teflon/Butyl (PTFE) 130 C aximum chemical resistance, foodstuffs Internal linings aterial Temperature Use ard rubber (NR-) 100 C Caustics and acids, chlorinated media Butyl (IIR) 120 C Caustics and acids, abrasive media Teflon (PTFE) 150 C aximum chemical resistance, foodstuffs In- and external linings aterial Temperature Use Rilsan (PA) 90 C Potable water ( DVGW ), Oils and fats alar (ECTFE) 90 C igh chemical resistance, caustics and acids Valves AI-003 page 99
4 BSP female threaded Bronze, KIWA-type approval Weir type bronze diaphragm valve, BSP female threaded ends acc. to DIN 259, rising stem and handwheel. Application: In cold and warm water circuits for both tap water and central heating systems. As main valve in water and gas pipelines and in various industrial applications. This valve is KIWA type approved. Remark Fig with EPD diaphragm may not be used for hot tap water in combination with copper piping. aterial specification Component aterial EN and/or (DIN) W.nr. Body Bronze CuSn5Zn5Pb5-C (G-CuSn5ZnPb (Rg 5)) Bonnet Brass CuZn40Pb Stem Brass CuZn40Pb andwheel Steel Diaphragm EPD Neoprene (CR) aximum operating pressure [bar] aximum temperature [ C] Weir type fig " - 2" ax. 10 bar ax. 120 C Diaphragm materials EPD Neoprene (CR) Ordering code Diaphragm ["] ) - 2 1) Diaphragm EPD Neoprene (CR) max. Weight Kv value ["] [mm] [kg] D Valves AI page 100
5 BSP female threaded Cast iron Weir type cast iron diaphragm valve, BSP female threaded acc. to DIN 259, position indicator with integrated stem protector, rising stem and handwheel. Application: Cold and hot water, air, oil etc. Suitablility for application is partly depending on selected diaphragm material aterial specification Component aterial EN and/or (DIN) W.nr. Body Cast iron GJ-250 (GG-25) Bonnet Cast iron GJ-250 (GG-25) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( "-3/4") ABS andwheel (1"-2") Steel Diaphragm EPD Butyl ypalon Nitrile Natural rubber Teflon/EPD (IIR) (CS) (NBR) (NR) (PTFE/EPD) aximum operating pressure [bar] aximum temperature [ C] Diaphragm materials EPD Butyl (IIR) ypalon (CS) Nitrile rubber (Buna N) Natural rubber (NR) Teflon/EPD (PTFE/EPD) Weir type fig " - 2" ax. 10 bar ax. 160 C Ordering code Diaphragm ["] ) - 2 1) Diaphragm EPD Butyl (IIR) ypalon (CS) Nitrile rubber (Buna N) max. Weight Kv value ["] [mm] [kg] Valves AI page 101
6 Cast iron and ductile cast iron Index and product compare page 103 page 104 page 105 Weir type Enclosed diaphragm Enclosed diaphragm BS Face To Face Pressure rating PN Unlined / lined body (> 50) Flange drilled DIN PN 10 Pressure rating PN Unlined/lined body Flange drilled DIN PN 16 DIN - DVGW approval (potable water) PN 16 / Face To Face BS 5156 (ISO 5752/7) Unlined/lined body Flange drilled DIN PN 16 and ANSI 150 lbs. page 106 Full bore Pressure rating PN Unlined / lined model Flange drilled DIN PN 10 Valves AI page 102
7 Cast iron and ductile cast iron Weir type cast iron and ductile iron diaphragm valve, lined and unlined body, flanged ends acc. to DIN PN 10, position indicator with integrated stem protector, rising stem and handwheel. These valves are provided with diaphragm support spring from 65 thru 300. Application: cold and hot water, air, oil and aggressive media. Suitablility for application is partly depending on selected diaphragm material aterial specification Component aterial EN and/or (DIN) W.nr. Fig. 5621, 5641 Body and bonnet Cast iron GJ-250 (GG-25) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( 15-20) ABS andwheel ( ) Steel Fig and 5647 Body and bonnet Ductile cast iron GJS (GGG-40) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( 15-20) ABS andwheel ( ) Steel Body lining Fig and 5647 ard rubber (NR-) Standard diaphragm material Fig and 5627 EPD Fig and 5647 Butyl (IIR) Diaphragm EPD Butyl ypalon Nitrile Natural rubber Teflon/EPD (IIR) (CS) (NBR) (NR) (PTFE/EPD) aximum operating pressure [bar] aximum temperature [ C] Weir type fig fig fig fig Pressure rating PN Unlined / lined body (> 50) Flange drilled DIN PN 10 Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile (NBR) Teflon/EPD (PTFE/EPD) Options Stainless steel body Body lined with soft rubber, Butyl (IIR ) or ypalon (CS) Pneumatic or electric actuator Ordering code aterial Internal Diaphragm Flange lining material drilling [mm] 5621 Cast iron None 1) DIN PN Ductile cast iron None 1) DIN PN Cast iron ard rubber (NR-) 1) DIN PN Ductile cast iron ard rubber (NR-) 1) DIN PN ) Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile rubber (Buna N) A A max. Weight Kv value [mm] [kg] Fig. 5641/Fig 5647/Fig Fig. 5621/Fig A Valves AI page 103
8 Cast iron and ductile cast iron Weir type cast iron and ductile cast iron diaphragm valve with enclosed diaphragm, lined and unlined body. Flanged ends DIN PN 16. Position indicator with integrated stem protector and rising handwheel. These valves are equipped with a stainless steel diaphragm support spring. Application; Cold and hot water, potable water, air, oil, abrasive and agressive media. Suitability for application is partly depending on selected diaphragm and/or lining material. aterial specification Component aterial EN and/or (DIN) W.nr. Fig. 5636, 5661 and 5634 Body and bonnet Cast iron GJ-250 (GG-25) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( 15-25) ABS andwheel ( ) Steel - (St.37-1) Fig. 5637, 5662 and 5668 Body and bonnet Ductile cast iron GJS (GGG-40) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( 15-25) ABS andwheel ( ) Steel - (St.37-1) Body lining / coating Fig and 5662 ard rubber (NR-) Fig PTFE Fig (In- and external coating) PA (Rilsan) Standard diaphragms Fig and 5637 EPD Fig and 5662 Butyl (IIR) Fig PTFE/EPD Fig EPD/W270 Diaphragm EPD Butyl ypalon Nitrile Natural rubber Teflon/EPD (IIR) (CS) (NBR) (NR) (PTFE/EPD) aximum operating pressure [bar] aximum temperature [ C] Enclosed diaphragm fig fig fig fig fig fig Pressure rating PN Unlined/lined body Flange drilled DIN PN 16 DIN - DVGW approval (potable water) Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile (NBR) Teflon/EPD (PTFE/EPD) Options Stainless steel body Body lined with soft rubber, Butyl (IIR) or ypalon (CS) Pneumatic or electric actuator Ordering aterial Internal Diaphragm Flange code lining material drilling [mm] 5634 Cast iron Int. -& external Rilsan (PA) (DVGW) EPD/W270 DIN PN Cast iron None 1) DIN PN Ductile cast iron None 1) DIN PN Cast iron ard rubber (NR-) 1) DIN PN Ductile cast iron ard rubber (NR-) 1) DIN PN Ductile cast iron Teflon (PTFE) Teflon/EPD (PTFE) DIN PN ) Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile rubber (Buna N) Teflon/EPD (PTFE) Fig. 5661/Fig Fig. 5668/Fig A A max. Weight Kv value [mm] [kg] Fig. 5636/Fig A Valves AI page 104
9 Cast iron and ductile cast iron Weir type cast iron and ductile cast iron diaphragm valve with enclosed diaphragm, lined and unlined body. Flanged ends DIN PN 16 and ASE 150#. Position indicator with integrated stem protector and rising handwheel. These valves are equipped with a stainless steel diaphragm support spring. Application; Cold and hot water, potable water, air, oil, abrasive and agressive media. Suitability for application is partly depending on selected diaphragm and/or lining material. aterial specification Component aterial EN and/or (DIN) W.nr. Fig. 5690, 5692, 5694 and 5696 Body and bonnet Cast iron GJ-250 (GG-25) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( 20-32) ABS andwheel ( ) Steel - (St.37-1) Fig. 5691, 5693, 5695, 5697, 5698 and 5699 Body and bonnet Ductile cast iron GJS (GGG-40) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( 20-32) ABS andwheel ( ) Steel - (St.37-1) Body liner Fig. 5692, 5693, 5696 and 5697 ard rubber (NR-) Fig and 5699 PTFE Standard diaphragm material Fig. 5690, 5691, 5694 and 5695 EPD Fig. 5692, 5693, 5696 and 5697 Butyl (IIR) Fig and 5699 PTFE/EPD Diaphragm EPD Butyl ypalon Nitrile Natural rubber Teflon/EPD (IIR) (CS) (NBR) (NR) (PTFE/EPD) aximum operating pressure [bar] aximum temperature [ C] Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile (NBR) Teflon/EPD (PTFE/EPD) Options Body lined with soft rubber, Butyl (IIR) or ypalon (CS) Pneumatic or electric actuator Ordering code aterial Internal Diaphragm Flange lining material drilling [mm] 5690 Cast iron None 1) DIN PN Ductile cast iron None 1) DIN PN Cast iron ard rubber (NR-) 1) DIN PN Ductile cast iron ard rubber (NR-) 1) DIN PN Ductile cast iron Teflon (PTFE) Teflon/EPD (PTFE) DIN PN Cast iron None 1) ANSI 150# Ductile cast iron None 1) ANSI 150# Cast iron ard rubber (NR-) 1) ANSI 150# Ductile cast iron ard rubber (NR-) 1) ANSI 150# Ductile cast iron Teflon (PTFE) Teflon/EPD (PTFE) ANSI 150# ) Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile rubber (Buna N) Teflon/EPD (PTFE) A 1 max. Weight Kv value [mm] [kg] With lined valves, the Face To Face increases by approx. 5 mm. Enclosed diaphragm BS Face To Face fig fig fig fig fig fig fig fig fig fig PN 16 / Face To Face BS 5156 (ISO 5752/7) Unlined/lined body Flange drilled DIN PN 16 and ANSI 150 lbs. 1 Fig Fig Fig A A Valves AI page 105
10 Cast iron and ductile cast iron Full bore cast iron and ductile cast iron diaphragm valve, lined and unlined body. Flanged ends DIN PN 16. Position indicator with integrated stem protector and rising handwheel. Application; Cold and hot water, potable water, air, oil, abrasive and agressive media. Suitability for application is partly depending on selected diaphragm and/or lining material. aterial specification Component aterial EN and/or (DIN) W.nr. Body and bonnet Cast iron GJ-250 (GG-25) Stem Stainless steel X14CroS17 (X12CroS17) andwheel ( 15-20) ABS andwheel ( ) Steel Body lining Fig ard rubber (NR-) Standard diaphragm material Fig EPD Fig Butyl (IIR) Diaphragm EPD Butyl ypalon Nitrile Natural rubber (IIR) (CS) (NBR) (NR) aximum operating pressure [bar] aximum temperature [ C] Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile (NBR) Full bore fig fig Pressure rating PN Unlined / lined model Flange drilled DIN PN 10 Options Ductile cast iron body Internally lined with soft rubber, Butyl (IIR), ypalon (CS) or Rilsan Pneumatic or electric actuator Ordering code aterial Internal Diaphragm Flange lining material drilling [mm] 5651 Cast iron None 1) DIN PN Cast iron ard rubber (NR-) 1) DIN PN ) Diaphragm material EPD Butyl (IIR) ypalon (CS) Nitrile rubber (Buna N) A Fig A max. Weight Kv value [mm] [kg] Fig A Valves AI page 106
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