Developing the future of ROTATIONAL MOULDING. using RMPP141. Roger Goris December 2016

Transcription

1 Developing the future of ROTATIONAL MOULDING using RMPP141 Roger Goris December 2016

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3 Room for improvement The industry needs new options and better outcomes Developing the future of rotational moulding using RMPP141 AGENDA A wide range of uses in demanding applications New rotational moulding PP compound RMPP141 shows superior performance and value

4 Room for improvement The industry needs new options and better outcomes Developing the future of rotational moulding using RMPP141 AGENDA A wide range of uses in demanding applications New rotational moulding PP compound RMPP141 shows superior performance and value

5 ROOM FOR IMPROVEMENT

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7 PP RMPP141 BETTER COST FOR EFFECT Lower density and weight reduction Ambient grinding Improved properties

8 Same performance with 30% LESS WEIGHT REDUCTION PE 100% RMPP141 70%

9 AMBIENT GRINDING N 2 NO LIQUID NITROGEN REQUIRED

10 Stiffness Resistance to Creep 8 Cycle time PE RMPP141 IMPROVED PROPERTIES Impact Room Temp 0 HDT Impact 0 degr Potential Weight reduction x10%

11 Conclusion: USING RMPP141 Lower density and weight reduction Ambient grinding Improved properties POTENTIAL COST SAVINGS

12 CURRENT MATERIALS LEAVE A LOT TO BE DESIRED High material and assembly costs Time consuming FABRICATED

13 CURRENT MATERIALS LEAVE A LOT TO BE DESIRED Lack of options Quality and longevity issues CONCRETE

14 The industry needs NEW OPTIONS AND BETTER OUTCOMES More cost effective

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16 WASTE WATER SYSTEMS ARE NOT ONLY PIPES There is a need for moulded products as well Pipe systems need inspection chambers, pump houses, pits, etc The market needs many different products RMPP141 FOR USE IN INFRASTRUCTURE Manholes Inspection pits Telecommunications pits LIST OF PRODUCTS Connectors Underground tanks Culverts

17 ROTATIONAL MOULDING PE LIMITED stiffness GREATER material usage HIGHER COST

18 INJECTION MOULDING HIGH mould cost HIGH clamping force HIGH CAPITAL COST

19 New rotational moulding PP compound RMPP141 SHOWS SUPERIOR PERFORMANCE AND VALUE Extensive testing and long term results

20 Extensive practical testing shows a HUGE OPPORTUNITY using RMPP141 to replace PE

21 BALANCING STIFFNESS WITH TOUGHNESS HIGH STIFFNESS (lacks flexibility) HIGH IMPACT (lacks stiffness) RMPP141 BALANCES BOTH

22 PALLET RACKING TEST MATERIAL % USED DEFORMATION mm 20% Less material 27.5mm PE RMPP141 PE RMPP mm

23 LONG TERM CREEP (LOAD) STRENGTH After 20* years, RMPP141 remains SUPERIOR TO POLYETHYLENE * 1.84 YEARS MPa PE RMPP141 Year 1 * Extrapolated data PE RMPP141 Year 20

24 VACUUM TEST PE 500L Tank MINUTES UNDER VACUUM (0.1bar) RMPP141 PE 10min RMPP141 60min

25 Fills ribs, corners and difficult areas very well Great sintering and bubble removal, resulting in excellent insideoutside surface RMPP141 has OUTSTANDING RESULTS in all moulding tests Elevated temperature applications, wet and dry Stiffness, creep, chemical resistance and abrasion resistance

26 TENSILE MODULUS 1300 Mpa ISO527 HDT ARM IMPACT 115ºC 23 J/mm at 23ºC at Mpa 15 J/mm at 0ºC 6mm Plaque FNCT 300+ hours AT 50ºC/5MPa ISO16770 ALL-ROUND MECHANICAL PERFORMANCE

27 A WIDE RANGE OF USES in demanding applications

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29 Tanks and underground products Automotive components Materials handling/ autoclave applications PERFECT FOR DEMANDING APPLICATIONS

30 Excellent Stiffness Good Impact Excellent FNCT/ESCR High HDT No/Low warpage Good Abrasion resistance AUTOMOTIVE

31 DIFFERENCE IN HDT PE vs RMPP141 HDT at Mpa PE 65 C RMPP C

32 AUTOMOTIVE RMPP141 MOULDING TEST Excellent surface, fantastic kiss off, perfectly embedded inserts

33 INFRASTRUCTURE Tanks, manholes and underground products

34 INFRASTRUCTURE

35 EVEN FURNITURE! Abrasion and scratch resistance

36 DEVELOPING THE FUTURE OF rotational moulding using RMPP141

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38 CH 3 n RMPP141 Contributing to the future development of rotational moulding High quality and superior performance Available as pellets or powder Choice of Black, Natural and White Easy to process Potential cost savings Opens new markets not suited to PE

39 THANKS to our manufacturing partners

40 Developing the future of ROTATIONAL MOULDING using RMPP141 Roger Goris December 2016