SPECIAL LUBRICANTS & MAINTENANCE PRODUCTS

Transcription

1 SPECIAL LUBRICANTS & MAINTENANCE PRODUCTS plastic injection moulding, tool and die construction Competence in Lubricants page 1

2 Long-term lubrication of problematic tool elements Lubrication of tool elements like ejector pins, sliders, folding units, latch locking units etc. is problematic when plastic parts (visible parts) are contaminated with grease. High waste and expensive subsequent cleaning become inevitable - especially during successional packing (painting, sputtering, bonding). Extremely high consequential costs are programmed. Complex geometries, new material combinations, high temperature resistant plastics (like PEEK) lead necessarily to higher process temperatures and thus to higher demands on the lubricant. Often aggressive gases from the plastics wash the lubricated elements and destroy the lubricating film of conventional non-resistant lubricants. Another increasing requirement is that a high number of rounds should be reached without re-lubrication of the sliding surfaces. Under the described complex production conditions most of the currently used lubricants are overstrained. This leads to an undesirable lack of lubricant with following results: short maintenance intervals, scuffing, contamination, increased burr formation, break of ejectors etc. Furthermore very often an extensive cleaning of the injection-moulded parts prior to further finishing is necessary. The above factors require the use of chemically resistant and high-temperature stable special grease. Recommendation: use of our long-term special grease SYN-setral-INT/300 Performance: Very high thermal stability up to C Resistant to aggressive plastic condensates Free from conventional solid lubricants like PTFE Stays in place, no grease transportation over the movable tool elements onto the surface of the plastic parts Low consumption, loss of substance is only 1 % at a constant temperature load over 4 weeks at C No sliding clearance enlargement, not even with progressive life of the injection moulding tools Neutral behaviour against most plastics and elastomers no stress cracks, swelling or brittleness Optimum running-in properties with new tools Avoidance of stick-slip effects Excellent lubricity for aluminium-steel combinations Direct finishing of plastic surfaces without wet-chemical cleaning is possible SYN-setral-INT/300 - the optimum special lubricant for high-tech productions. Recommendations from well-known manufacturers and users confirm this. For more than 45 years we develop in close cooperation with our customers and partners special lubricants and maintenance products for the plastic injection moulding, tool and die construction. Image: KraussMaffei machinery page 2

3 H1 - special lubricants and maintenance products for manufacturing of plastic parts for the food industry and medical engineering lubricating greases & pastes SYN-setral-INT/300 Fully synthetic, solid-free special grease for long-term lubrication at very high temperatures, up to C, and aggressive ambience. Long-term lubrication of ejector pins, sliders, folding units, latch locking units and all sliding surfaces in plastic injection moulding tools. Especially suited for production of all kinds of visible parts and problematic plastic parts for food industry and medical engineering. SYN-setral-CA/C2 FD Multi-purpose, solid-free high-temperature grease, up to C, with very high wear and corrosion protection. Long-term lubrication of ejector pins, sliders, folding units, latch locking units and all sliding surfaces in plastic injection moulding tools. Especially suited for production of all kinds of visible parts and problematic plastic parts for food industry and medical engineering. SYN-setral-FGP White high-temperature paste for the food industry and medical engineering. Lubrication of nozzles, bolts, bushes, pins, flanges, spindles and highly loaded sliding surfaces in screw and plug connections, guide bars, hinges and rollers. separating agents & lubricating oils SI-setral-5 X Synthetic, transparent separating agent, based on silicone oil. As separating agent for tools, especially for production of plastic parts for the food industry and medical engineering. GLIS-setral-FD Fully synthetic lubricating and fine oil for the food industry and medical engineering. For lubrication, loosening, preserving, cleaning and making mechanical elements move smoothly in applications where incidental food contact cannot be avoided. Examples: precision drives, measuring tools, sliders, spindles, joints, fittings, chains and ropes, cylinder locks, screw connections, mechanical seals etc. Also suitable as care spray for stainless steel and as corrosion protection for metallic surfaces. corrosion preventives PRO-setral-FD Grease-like corrosion preventive of the latest generation. Ideal for the protection of tools for production of plastic parts for the food industry and medical engineering. cleaners & degreasers CLEAN-setral-FD High-performance cleaner and degreaser, also suited for high temperatures. For residue-free cleaning and degreasing of bearings, machine parts and injection moulds/tools. Applicable on hot surfaces up to approx. +80 C. Removal of grease, oil, resin, dirt and remains of sealings. Typical applications: injection molding, food and pharmaceutical industry, engineering and plant equipment, automotive industy etc. page 3

4 lubricating greases & pastes SYN-setral-INT/300 Fully synthetic, solid-free special grease for long-term lubrication at very high temperatures, up to C, and aggressive ambience. Long-term lubrication of ejector pins, sliders, folding units, latch locking units and all sliding surfaces in plastic injection moulding tools. Especially suited for production of all kinds of visible parts and problematic plastic parts for food industry and medical engineering. Thermally stable up to +300 C Achievement of high number of shots without relubrication Stays in place, no transportation on to the plastic parts Neutral behaviour to common elastomeres and plastics Stable to aggressive plastic condensates Article number (bulk): Colour: white-transparent Base: PFPE NLGI Grade: 2 Temperature range: - 30 C to C 10 x 100 g tubes 0,5 kg tin 1 kg tin SYN-setral-CA/C2 FD Multi-purpose, solid-free high-temperature grease, up to C, with very high wear and corrosion protection. Long-term lubrication of ejector pins, sliders, folding units, latch locking units and all sliding surfaces in plastic injection moulding tools. Especially suited for production of all kinds of visible parts and problematic plastic parts for food industry and medical engineering. Resistant to cold and hot water, alkaline solutions etc. Extremly high wear protection Excellent corrosion protection Neutral behaviour to common elastomeres and plastics High adhesion effect on metal surfaces Article number (bulk): Colour: brown Base: synthetic oil NLGI Grade: 1-2 Temperature range: - 55 C to C 12 x 100 g dispensers 10 x 400 g cartridges 10 x 1 kg tins 5 kg pail 25 kg hobbock MI-setral-CA/C2-180 Media stable special grease with excellent wear and corrosion protection. Lubrication of ejector pins, sliders, folding units, latch locking units and all sliding surfaces in plastic injection moulding tools. Especially for the production of plastic parts at temperatures up to max C. Excellent media stable Excellent wear properties Very good corrosion protection High sealing and adhering effect Article number (bulk): Colour: brown Base: mineral oil NLGI Grade: 1-2 Temperature range: - 30 C to C Short term max. temperature: C 20 x 400 g cartridges 10 x 1 kg tins 5 kg pail 25 kg hobbock MI-setral-HPP 1200 S Special paste for high thermal and extreme mechanical loads. High-temperature lubricating, separating and assembly paste for any kind of connections. Highest pressure and temperature stability No seizing / scaling Excellent wear properties Low friction coefficient Suitable for material pairings metal/metal Article number (bulk): Colour: dark-grey Base: mineral oil NLGI Grade: 1-2 Temperature range: - 30 C to + 1,200 C, from approx C dry lubrication 10 x 400 g cartridges 10 x 1 kg tins 25 kg hobbock SYN-setral-FGP White high-temperature paste for the food industry and medical engineering. Lubrication of nozzles, bolts, bushes, pins, flanges, spindles and highly loaded sliding surfaces in screw and plug connections, guide bars, hinges and rollers. High load carrying ability Compatible with elastomeres Metal-free Lubricating efficient even at high temperatures Article number (bulk): Colour: white Base: semi synthetic oil NLGI Grade: 2 Temperature range: - 30 C to + 1,200 C, from approx C dry lubrication 10 x 400 g cartridges 10 x 1 kg tins 25 kg hobbock page 4

5 separating agents & lubricating oils setral TS Multi-purpose separating agent for the up-to-date injection moulding. Easy demoulding Protects the moulds Leaves no deposits or residues Economical in consumption Article number (aerosol): Colour: light, transparent Base: synthetic oil Temperature range: - 10 C to + 80 C FLUID-setral-INT Spray High temperature separating agent and lubricant with long term effect. Ideal suited as separating agent for extremly high temperatures and for lubrication of metal surfaces. Suitable as separating agent for production of plastic parts for the food industry and medical engineering. Extremely low evaporations losses, even at high temperatures Compatible with PFPE based lubricants Neutral behaviour to common elastomeres and plastics Not flammable Article number (aerosol): Colour: colourless Base: PFPE Temperature range: - 30 C to C Short term max. temperature: +250 C 12 x 250 ml aerosols SI-setral-5 X Synthetic, transparent separating agent, based on silicone oil. As separating agent for tools, especially for production of plastic parts for the food industry and medical engineering. Protects from humidity Prevents the moulds Water displacing properties Aroids electrostatic charging For all moving parts metal on rubber Article number (bulk): Article number (aerosol): Aerosol is H1 conform, not registered Colour: transparent Base: silicone oil Temperature range: - 40 C to C GLIS-setral-FD Fully synthetic lubricating and fine oil for the food industry and medical engineering. For lubrication, loosening, preserving, cleaning and making mechanical elements move smoothly in applications where incidental food contact cannot be avoided. Examples: precision drives, measuring tools, sliders, spindles, joints, fittings, chains and ropes, cylinder locks, screw connections, mechanical seals etc. Also suitable as care spray for stainless steel and as corrosion protection for metallic surfaces. Best temporary corrosion protection of metal surfaces Leaves a protective film that does not build up Neutral to common plastics and elastomers Free from silicone Article number (bulk): Article number (aerosol): Colour: light yellow Base: synthetic oil Temperature range: - 20 C to + 80 C 5 l cans When using setral separating agents, we recommend to wet the surfaces evenly. Increased film thickness increases the desired separating effect. To guarentee an optimal preservation, we recommend to clean and degrease the surfaces thoroughly prior to application of the corrosion preventive. Image: tool surface page 5

6 cleaners & degreasers CLEAN-setral-FD High-performance cleaner and degreaser, also suited for high temperatures. For residue-free cleaning and degreasing of bearings, machine parts and injection moulds/tools. Applicable on hot surfaces up to approx. 80 C. Removal of grease, oil, resin, dirt and remains of sealings. Typical applications: injection moulding, food and pharmaceutical industry, engineering and plant equipment, automotive industy etc. Evaporates fast and without residues Suited for high temperatures Cleans quickly and efficiently Guarantees absolutely clean surfaces Article number (bulk): Article number (aerosol): Colour: colourless Base: solvents Temperature range:- 30 C C CLEAN-setral-AN/U High performance cleaner and degreaser, highly effective and fast evaporating. For residue-free basic cleaning and degreasing of machine components and injection moulds/-tools. Removes quickly and reliable grease, oil, resin, dirt and remains of sealings. Eliminates slight paint and condensate residues from the parting line. NSF K1/K3 - conform Evaporates quick and without residues Cleans quickly and efficiently No loss in brilliance Guarantees absolutely clean surfaces Article number (bulk): Article number (aerosol): Colour: colourless Base: solvents Temperature range: - 40 C to + 40 C 5 l cans CLEAN-setral-EDK Cavity cleaner and cold paint stripper. For removal of persistent plastic and paint leftovers on metallic surfaces of tools and moulds in injection moulding machines, extrusion and film stretching machines. For removal of all common paints including 2K, epoxide, EC and powder paints. Evaporates slowly and without residues Solves brownish diesel residues Applicable also with galvanized material, aluminium and aluminium alloys Ideal remover of sealings Good adherence, even on vertical surfaces Article number (aerosol): Colour: colourless Base: solvents Temperature range: - 10 C to + 40 C CLEAN-setral-SR General purpose foam cleaner. For general cleaning of machine parts, glass and plastic parts. All-purpose Compatible with common plastics, elastomeres and paints Cleans quickly and efficiently PH-neutral Neutral behaviour to common contact materials Article number (aerosol): Colour: colourless foam Temperature range: - 5 C to + 40 C We recommend prior the use of our high-performance greases - particulary of SYN-setral-INT/300 - to clean and degrease the surfaces to be lubricated. For this purpose our high-performance cleaners CLEAN-setral-AN/U or CLEAN-setral-FD and following CLEAN-setral-INT/648 are well proven. These grant deep-cleansing and residue-free evaporation. Image: ejector pins page 6

7 corrosion preventives PRO-setral-PL 941 Grease-like corrosion preventive of the latest generation. Ideal for the protection of tools. Excellent corrosion protection Extremely water repellent On injection moulding tools completely removed after a short number of shots Short drying time High affinity to metal surfaces Article number (bulk): Colour: transparent, light yellow Base: corrosion preventive in solvents Temperature range: - 20 C to + 70 C PRO-setral-FD Grease-like corrosion preventive of the latest generation. Ideal for the protection of tools for production of plastic parts for the food industry and medical engineering. Excellent corrosion protection Extremely water repellent On injection moulding tools completely removed after a short number of shots Short drying time High affinity to metal surfaces Article number (bulk): Article number (aerosol): Bulk is H1 conform, not registered Colour: transparent, light yellow Base: corrosion preventive in solvents Temperature range: - 20 C to + 70 C PRO-setral-ACS Wax-like corrosion preventive for metallic surfaces. For intermediate and long-term preservation of injection moulds and tools and for exterior and interior preservation of aggregates, machine parts and other metal surfaces. Excellent long-term corrosion protection Greenish film for visualisation on blank metal Highly efficient even at razor-thin application Extremely water repellent On injection moulding tools completely removed after a short number of shots Article number (bulk): Article number (aerosol): Colour: greenish-transparent Base: synthetic wax in solvents Temperature range: - 30 C to + 70 C PRO-setral-11 X Wax-like corrosion preventive with good adherence properties for long-term corrosion protection and for transports overseas. As long-term corrosion protection for all metallic surfaces (e.g. tools). In wire EDM very well suited for the protection of the inserts which are set into the ionized water. Excellent long-term corrosion protection Extremely water repellent Markings remain visible Resistant to seawater Economical in consumption Article number (bulk): Article number (aerosol): Colour: milky, light yellow Base: synthetic wax in solvents Temperature range: - 10 C to + 60 C 5 l cans PRO-setral-KS Low-viscous special fluid for metallic corrosion protection. Corrosion preventive during storage of injection moulding and die-casting tools. Corrosion preventive for cutting tools, cutter heads, drill bits, etc.. Also for dewatering, cleaning and protecting of wet metal parts. Leaves a protective film Absorbs water residues Excellent compatibility with common materials Combination of cleaning and thin film lubrication Economical in consumption Article number (bulk): Article number (aerosol): Colour: light brown Base: mineral oil Temperature range: - 20 C to + 80 C page 7

8 Successful in more than 55 countries with satisfied custumers Europe Asia America Africa Australia page 8 The information in this booklet is, to our knowledge, true and accurate, but all recommendations are without guarantee, since the conditions of use are beyond our control. Setral disclaims any liability incurred in connection with the use of these data or suggestions. Literal mistakes and modifications reserved. Copyright: Setral Chemie GmbH. photos: Krauss-Maffei München, Krallmann Gruppe Layout: setral = registered trademark / Version 07/2014 Setral Chemie GmbH Tel.: +49(0)8801/9710 Salzsteinstrasse 4 Fax: +49(0)8801/9730 D Seeshaupt info@setral.net Sétral S.à.r.l. Tel.: +33(0)388/ , rue Tannmuhle Fax: +33(0)388/ F Romanswiller france@setral.net Competence in Lubricants Setral Chemie GmbH and Sétral S.à.r.l. are certified to the latest DIN EN ISO 9001 and DIN EN ISO