High Productivity, Quick Change, Tipped Drills for Large Diameter Hole Making

Transcription

1 Diameters: Metric: 26.0mm mm (.1mm increments) 33.0mm mm (.5mm increments) Inch: (every 1/32 ) High Productivity, Quick Change, Tipped Drills for Large Diameter Hole Making pade Twist, the big brother to the Gold Twist, is a drilling line for large diameter hole applications. It features an optimized cutting edge generating high productivity and excellent performance. Bodies: Weldon hank to Diameter Ratio: 3xD and 5xD Geometry: P - teel & General Purpose Grade: IN2505 Features & Benefits: Unique rigid, quick change clamping system - No need to remove the insert screw from the holder to change the head - Reduces tool setting time and machine downtime. Two effective design generates higher productivity than a conventional, large diameter, indexable insert drill. Asymmetrical pocket design: - Error proof mounting - Close tolerance, +.002/ Excellent surface finish Also available in special L:Ds and combination drill/chamfer PAGE 1 OF 10

2 OVERVIEW Internal coolant supply mooth chip evacuation Improved body rigidity Error-proof x y Asymmetrical seat design H.A Wide contact area tandard helix angle DRILL HEAD CHANGING INTRUCTION To unclamp, rotate the screw 3-5 times counter-clockwise No need to remove the screw from the body ee page 5 for recommended torque. PAGE 2 OF 10

3 RECOMMEMDED COOLANT PREURE & VOLUME Coolant pressure (PI) Optimal Good Minimum Coolant volume (gal/min) Optimal Good Minimum " 1.181" 1.378" 1.614" 1.024" 1.181" 1.378" 1.614" Diameter(in) Diameter(in) CAE TUDY 1 Ingersoll Machine Vertical machining center (pindle: BT50) Coolant Internal (145 PI) Material Alloy steel (AE 4340) Drill LD N6R01 Head LPA2600R01 IN2505 speed V (FM) 250 Feed rate F (IPR) Hole depth (inch) 5.12 (Through hole) Hole size (inch) urface roughness (Ra) Chip shape urface finish PAGE 3 OF 10

4 CAE TUDY 2 Ingersoll Machine Vertical machining center (pindle : BT50) Coolant Internal (145 PI) Material Alloy teel (AE 4340) Drill LD N6R01 Head LPA3800R01 IN2505 speed V (FM) 250 Feed rate F (IPR) Hole depth (inch) 5.12 (Through hole) Hole size (inch) urface roughness (Ra) Chip shape urface finish CAE TUDY 3 Competitor Ingersoll Machine Vertical machining center (pindle : BT50) Coolant Internal (145 PI) Material Alloy steel (AE 4340) Drill , 5xD LD N6R01 Head , head type LPA2600R01 IN2505 speed V (FM) 300 Feed rate F (IPR) Hole depth (inch) 5.12 (Through hole) Tool life (inch) Tool life increased by 30% Competitor Ingersoll PAGE 4 OF 10

5 3XD DRILL BODY - WELDON TYPE HANK (INCH) REACEABLE TIPPED DRILL BODIE Drilling Coolant DC DCON DF LU LF OAL L Part Number DCN Dia. Min (Inch) DCX Dia. Max (Inch) DCN Dia. Min (Metric) DCX Dia. Max (Metric) C Insert eat ize Point LU Usuable LF Functional L hank OAL Overall DCON hank Dia. DF Flange Dia LD N6R mm 26.9 mm LD N6R mm 27.9 mm LD N6R mm 28.9 mm LD N6R mm 29.9 mm LD N6R mm 30.9 mm LD N6R mm 31.9 mm LD N6R mm 32.9 mm LD N6R mm 33.9 mm LD N6R mm 34.9 mm LD N6R mm 35.9 mm LD N6R mm 36.9 mm LD N6R mm 37.9 mm LD N6R mm 38.9 mm LD N6R mm 39.9 mm LD N6R mm 41.9 mm *Note: OAL and dimensions are based off the largest diameter tip for each body. PARE PART Drill Body Locking crew Torque pec (in-lbs) Driver Handle Coolant Plug LD D T50230D3 44 BLD T20/7 W6-T hort PF-0013 LD D T50250D35 48 BLD T25/7 W6-T hort PF-0013 LD D T60265D4 53 BLD T25/7 W6-T hort PF-0013 LD D T60285D42 53 BLD T25/7 W6-T hort PF-0013 LD D T60320D5 53 BLD T25/7 W6-T hort PF-0013 LD D T80340D6 62 BLD T25/7 W6-T hort PF-0013 PAGE 5 OF 10

6 5XD DRILL BODY - WELDON TYPE HANK (INCH) REACEABLE TIPPED DRILL BODIE Drilling Coolant DC DCON DF LU LF OAL L Part Number DCN Dia. Min (Inch) DCX Dia. Max (Inch) DCN Dia. Min (Metric) DCX Dia. Max (Metric) C Insert eat ize Point LU Usuable LF Functional L hank OAL Overall DCON hank Dia. DF Flange Dia LD N6R mm 26.9 mm LD N6R mm 27.9 mm LD N6R mm 28.9 mm LD N6R mm 29.9 mm LD N6R mm 30.9 mm LD N6R mm 31.9 mm LD N6R mm 32.9 mm LD N6R mm 33.9 mm LD N6R mm 34.9 mm LD N6R mm 35.9 mm LD N6R mm 36.9 mm LD N6R mm 37.9 mm LD N6R mm 38.9 mm LD N6R mm 39.9 mm LD N6R mm 41.9 mm *Note: OAL and dimensions are based off the largest diameter tip for each body. PARE PART Drill Body Locking crew Torque pec (in-lbs) Driver Handle Coolant Plug LD D T50230D3 44 BLD T20/7 W6-T hort PF-0013 LD D T50250D35 48 BLD T25/7 W6-T hort PF-0013 LD D T60265D4 53 BLD T25/7 W6-T hort PF-0013 LD D T60285D42 53 BLD T25/7 W6-T hort PF-0013 LD D T60320D5 53 BLD T25/7 W6-T hort PF-0013 LD D T80340D6 62 BLD T25/7 W6-T hort PF-0013 PAGE 6 OF 10

7 DRILL TIP WPHT09 - WPHT IG DC Part Number Metric DC Diameter Inch C Insert eat ize Point Protruding Thickness LPA2600R mm LPA2610R mm LPA2620R mm LPA2630R mm LPA2640R mm LPA2650R mm LPA2660R mm LPA2670R mm LPA2680R mm LPA2690R mm LPA2700R mm LPA2710R mm LPA2720R mm LPA2730R mm LPA2740R mm LPA2750R mm LPA2760R mm LPA2770R mm LPA2780R mm LPA2790R mm LPA2800R mm LPA2810R mm LPA2820R mm LPA2830R mm LPA2840R mm LPA2850R mm LPA2860R mm LPA2870R mm LPA2880R mm LPA2890R mm LPA2900R mm LPA2910R mm LPA2920R mm LPA2930R mm LPA2940R mm LPA2950R mm LPA2960R mm LPA2970R mm LPA2980R mm PAGE 7 OF 10

8 DRILL TIP WPHT09 - WPHT IG DC Part Number Metric DC Diameter Inch C Insert eat ize Point Protruding Thickness LPA2990R mm LPA3000R mm LPA3010R mm LPA3020R mm LPA3030R mm LPA3040R mm LPA3050R mm LPA3060R mm LPA3070R mm LPA3080R mm LPA3090R mm LPA3100R mm LPA3110R mm LPA3120R mm LPA3130R mm LPA3140R mm LPA3150R mm LPA3160R mm LPA3170R mm LPA3180R mm LPA3190R mm LPA3200R mm LPA3210R mm LPA3220R mm LPA3230R mm LPA3240R mm LPA3250R mm LPA3260R mm LPA3270R mm LPA3280R mm LPA3290R mm LPA3300R mm LPA3330R mm LPA3350R mm LPA3400R mm LPA3410R mm LPA3450R mm LPA3490R mm LPA3500R mm PAGE 8 OF 10

9 DRILL TIP WPHT09 - WPHT IG DC Part Number Metric DC Diameter Inch C Insert eat ize Point Protruding Thickness LPA3550R mm LPA3570R mm LPA3600R mm LPA3650R mm LPA3700R mm LPA3730R mm LPA3750R mm LPA3800R mm LPA3810R mm LPA3850R mm LPA3890R mm LPA3900R mm LPA3950R mm LPA3970R mm LPA4000R mm LPA4050R mm LPA4100R mm LPA4130R mm PAGE 9 OF 10

10 OPERATING PARAMETER IO Material Condition P M K N H Non-alloy steel <0.25% C & cast steel, > = 0.25% C free cutting steel <0.55% C > = 0.55% C Low alloy steel & cast steel (less than 5% alloying elements) High alloy steel, cast steel & tool steel tainless stl & cast stainless stl GreyCast Iron (GG) Cast Iron Nodular (GGG) Malleable Cast Iron Aluminum - wrought alloy Aluminum - cast, alloyed <=12% i >12% i > 1% Pb Copper alloys Non-metallic Fe based High temp.alloys Ni or Co based Titanium, Ti alloys Hardened steel Tensile trength RM (N/mm2) Hardness (HB) Matl No. peed VC (FM) Annealed Annealed Quenched & Tempered Annealed Quenched & Tempered Annealed Quenched & Tempered Annealed Quenched & Tempered Ferritic/martensitic Martensitic Austenitic Ferritic Pearlitic Ferritic Pearlitic Ferritic Pearlitic Not cureable Cured Not cureable Cured High temperature Free cutting Brass Electrolitic copper Ø mm ( ) Feed vs. Drill Diameter Ø mm ( ) IPR (inches/rev) Ø mm ( ) Duro & fiber plastics Hard rubber Annealed Cured Annealed Cured Cast Rm Alpha+beta alloys cured Rm Hardened - 55 HRC Hardened - 60 HRC Chilled cast iron Cast Cast iron nodular Hardened - 55 HRC * Feed Rates are Based on Two Effective - DO NOT DOUBLE PAGE 10 OF 10