Success Stories (Version ) WWW. YG1. KR

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1 Success Stories (Version ) WWW. YG1. KR

2 YG602 on Austenitic Stainless Steel Case study Milling M Stainless Steel JIS SUS304 DIN X 5 CrNi 18 9, AISI 304 Operation Face Milling (Φ200, 12z) Stainless Steel Plate Designation APKT PDTR APKT 1003 PDSR Chipbreaker General General Grade YG602 M35 Grade 50% 4 pcs Fz (Feed per tooth) pcs 2 pcs YG602 2 pcs M35 Grade 1

3 YG602 on Low Alloy Steel Case study Milling P Low Alloy Steel JIS SCM415 DIN 13 CrMo 4 4, ASTM A182-F11 Operation Slotting (Φ20, 3z) Designation APKT PDTR APKT PDTR Chipbreaker General General Grade YG602 P30 Grade 68% 42 pcs Fz (Feed per tooth) YG pcs P30 Grade 42 pcs 25 pcs 2

4 YG200 on Aluminium with 10% Silicon Case study Milling N Aluminium with 10% Silicon Designation APKT Chipbreaker Grade -AL YG200 Aluminium Chipbreaker Uncoated Grade Lab Test Result Edge wear After 30 min. (less is better) 125 μm μm Uncoated 4 4 Wear (after 10 min.) 42 μm 125 μm YG200 3

5 YG602 Grey Cast Iron Case study Milling K Grey Cast Iron JIS FC250 DIN GG-25, ASTM A48-40B Slot Milling Φ63, 5z Rotor Designation APKT PDTR APKT 1003 PDTR Chipbreaker - General Grade YG602 P20 Grade % 105 pcs YG pcs P20 Grade 105 pcs 75 pcs 4

6 P YG602 on Carbon Steel Case study Drilling Low Alloy Steel JIS S45C DIN C45E, AISI 1045 Die Set Operation Through Hole (Φ26, Depth 50mm) Designation SPMX 07T308 SPMG 07T308 Chipbreaker General General Grade YG602 P30 Grade 50% 15 pcs (m/min) (mm/rev) YG pcs P30 Grade 15 pcs 10 pcs 5

7 YG801 Universal on Carbon Steel P Carbon Steel AISI 1045 JIS S45C, DIN C45G Shaft for Automotive Designation WNMG Chipbreaker UG Medium Chipbreaker 23% Grade YG801 P30 Grade pcs YG pcs P30 Grade 365 pcs 297 pcs 6

8 K YG1001 on Ductile Cast Iron Ductile Cast Iron FCD 600 DIN GGG 60, AISI 80/55/06 Piston for Marine Diesel Engine Designation CNMG Chipbreaker UC Medium Roughing Grade YG1001 K15 Grade % 7 pcs pcs 4 pcs YG pcs K15 Grade 7

9 YG1001 on Grey Cast Iron K Grey Cast Iron DIN GG25 JIS FC250, ASTM A48-40B Designation CNMG Chipbreaker UC Roughing Grade YG1001 K10 Grade % 5 pcs pcs 2 pcs YG pcs K10 Grade 8

10 YG1001 on Grey Cast Iron K Grey Cast Iron DIN GG25 JIS FC250, ASTM A48-40B Designation CNMA Chipbreaker % Grade YG1001 K15 Grade pcs YG pcs 150 pcs 150 pcs K15 Grade 9

11 YG1001 on Bearing Steel P Bearing Steel SUJ2 DIN 100Cr6, AISI Bearing Inner Ring Φ340 Designation TNMG Chipbreaker UC Medium 66% Grade YG1001 P15 Grade pcs pcs 15 pcs YG pcs P15 Grade 10

12 P YG1001 on Alloy Steel Alloy Steel GCR15 (SUJ2) DIN- 100Cr6, AISI: Bearing (SUJ2) Designation WNMG Chipbreaker UG Medium Roughing Grade YG1001 K05 Grade pcs 50 pcs 60% 80 PCS YG PCS P25 Grade 11

13 YG3010 on Low Carbon Steel P Low Carbon Steel S20C DIN C22, AISI 1020 Carbon Steel Flange Designation CNMG Chipbreaker UG Medium Roughing 50% Grade YG3010 P15 Grade pcs YG pcs pcs 10 pcs P15 Grade 12

14 P YG3010 on Alloy Steel Low Carbon Steel SCM440 DIN , AISI 4142 Component for machine Designation CNMG Chipbreaker UG Medium 37% Grade YG3010 P15 Grade pcs YG pcs pcs 16 pcs P15 Grade 13

15 P YG3010 on Alloy Steel Alloy Steel 42CrMo DIN- 42CrMo4, AISI: 4140 Heavy Industry Machine Components Designation CNMG Chipbreaker UM Medium Roughing Grade YG3010 P25 Grade 167~ ~ % 13 PCS pcs 6 pcs YG3010 P25 Grade 6 PCS 14

16 YG3010 on Alloy Steel P Alloy Steel 42CrMoA DIN- 42CrMo4, AISI: 4140 Heavy Industry Machine Components Designation CNMG Chipbreaker UM Medium Roughing Grade YG3010 P25 Grade 100~ ~160 75% 7 PCS pcs 4 pcs YG PCS P25 Grade 15

17 YG3020 on Low Alloy Steel P Low-Alloy Steel EN18C DIN 42CrMo4, AISI 4140 Bearings for Automotive Designation CNMG Chipbreaker UM Semi Finishing 83% Grade YG3020 P25 Grade pcs pcs 60 pcs YG pcs P25 Grade 16

18 YG3020 on Low Alloy Steel P Low-Alloy Steel SS41 DIN St 50-2, AISI A572 Gr.50 Grade Component for machine Designation CNMG Chipbreaker UG Medium 43% Grade YG3020 P20 Grade PCS YG PCS P20 Grade 10pcs 7pcs 17

19 YG3030 on Carbon Steel P Carbon Steel SS41 ASTM A283 Gr.D Automation Machine Components Designation CNMG Chipbreaker UM Medium Roughing Grade YG3030 P25 Grade % 700 pcs YG pcs P25 Grade 700 pcs 500 pcs 18

20 YG100 DLC on Aluminium with 10% Si N Aluminium with 10% Silicon Designation A CCGT 09T308 B Chipbreaker -AL Aluminium Chipbreaker Grade YG100 (DLC Grade) Uncoated Grade Coated Grade Lab Test Result Edge wear After 10 min. (less is better) 223 μm Wear (after 10 min.) 78 μm 112 μm 223 μm 78 μm YG μm A Uncoated B PVD 19

21 Parting & Groove Turn Lab Test Case study Parting & Groove Turn P Alloy Steel JIS SCM440 DIN 42CrMo4, AISI 4140 Designation MGMN 3004 (3mm) Groove insert (3mm) Chipbreaker -N General Chipbreaker Lab Test Result Edge wear After 20 cuts. (less is better) 52 μm Grade YG602 (Universal Grade) PVD Grade 33 μm YG602 PVD Wear (after 10 min.) 33 μm 52 μm 20

22 IF IT S NOT PERFECT, IT S NOT YG-1 W W W. Y G 1. K R