Tools and indexable inserts for drilling into full material

Transcription

1 Tools and indexable inserts for drilling into full material Endless drilling possibilities with maximum economy

2 Plansee worldwide With its three business divisions, refractory metals, hard metals and tools as well as sintered steel, Plansee is one of the leading manufacturers of powder metallurgy products and components worldwide. Production sites in the three main economic areas Europe, America and Asia and a worldwide network of distribution companies and sales partners ensure a quick response to customers needs. 2 2

3 contents FA2 F 11 F 12 F12 FA1 F21 F 22 F22 page system description compensation of radial forces, geometries, cutting materials short hole drills with helical chip flute first choice for rotating applications 2xD, 3xD, Ø mm UTS short hole drills TIZIT Maxiflex UTS, 2xD, Ø mm short hole drills with straight chip flute first choice for fixed applications 1,5xD, 3xD, Ø mm standard shanks for rotating and fixed applications f z v c Gm cutting data values X max maximum offset X off-centre drilling into full material for fixed applications coolant table Q P c = k c 60 0 η technology calculation of drilling power and feed force

4 Maxidrill a family of superstars for all applications 3 x D State-of-the-art drill and chip flute design guarantee maximum rigidity for drilling without deviation. Reduction in cutting noise. 2 x D 3 x D variable application of the insert family in all drilling tools low cutting forces 1,5 x D 2 x D Optimum compensation of radial forces prevents the drill axis from running off-centre. Also larger drilling depths into full material can be produced economically maintaining the qualtiy of the hole. Safety precautions Using a fixed drill and a rotating work piece in case of bores a sharp disc will result. Safety precautions must be observed. A safety guard has to be provided as protection. rotating applications (machining centres, transfer lines) fixed applications (turning lathes, production cells) 4 4

5 Maxidrill the three musketeers for optimum swarf control and convincing process reliability Precision inserts with specific chip grooves for every application guarantee good swarf control and troublefree drilling. WCGT-FN the SHARP SHARP one for aluminium or non ferrous metals heat resistant hardened materials steel non ferrous metals stainless cast iron WCGT SN-29 the ROBUST ROBUST one for steel and cast iron materials heat resistant hardened materials steel non ferrous metals stainless cast iron XOMT-SN the UNIVERSAL UNIVERSAL one for steel, stainless steel and cast iron materials hardened materials steel stainless The arrow shape of the trigon cutting edges ensures minimum run-out and guarantees optimum chip evacuation and low cutting forces. stabilised cutting edges through enhanced micro-geometry heat resistant non ferrous metals cast iron í outstanding process reliability ISO standard grade description application range material group grade description A R F S steel stainless grey cast iron heat resistant ISO standard application range material group A R F N S steel stainless grey cast iron non ferrous metals (Al etc.) heat resistant Gm HC - P35 HC - M35 Sr 226 HC - P HC - K20 Sr 127 Sr 137 HC - P HC - K20 HC - P35 HC - K30 S T U 17 T HW - M HW - M15 HW - K15 5 5

6 Maxidrill first choice for rotating applications short hole drills with helical chip flute 2xD 14 17,5 mm optimum compensation of radial forces β 3xD mm helical chip flute: low deflection optimum chip evacuation Possibly occurring transverse forces are absorbed without problems. γ γ β F22 F12 F21 F 11 F A2 F A1 F 22 F 12 F A1, 2 = feed force In stable conditions and with a flat surface of the work piece you can drill with maximum feed. (cutting data values see page 36-37) When the drill enters the convex work piece surface the central insert cuts first. Normally there are no difficulties with this application. When the drill enters oblique or concave work piece surfaces the peripheral insert cuts first. It is recommended to reduce the feed by approx. 30 % for this application. In case of drill exit on oblique work piece surfaces, reduce the feed by 30 %. Q P c = k c 60 0 η F12 F22 FA2 F 11 FA1 F21 Reduce the feed when the drill enters the transverse hole. With transverse bores you should drill from both sides if possible. F 12 F

7 Maxidrill first choice for fixed applications short hole drills with straight chip flute 1,5xD mm optimum compensation of radial forces β 3xD mm In case of fixed applications the drill must be set concentrically to the machine axis. Holes, which are larger than the nominal diameter, can only be produced when machining parallel to the edge in direction of the exterior cutting edge. γ γ β F22 F12 F21 F 11 F A2 F A1 F 22 F 12 F A1, 2 = feed force drilling into full material off-centre drilling into full material X max feed for longitudinal turning longitudinal turning, external a p max = 0,2 x inner circle of indexable insert (d) longitudinal turning, internal a p max = 0,2 x inner circle of indexabel insert (d) insert size d ca ¼ D feed for face turning face turning a p max = 0,3 mm at inner circle of indexable insert d = 5,5 mm, d = 6 mm, d = 8 mm a p max = 0,6 mm at inner circle of indexable insert d = 10 mm, d = 12 mm 02 5,5 03 6,0 05 8, , ,0 Safety precautions Using a fixed drill and a rotating work piece in case of bores a sharp disc will result. Safety precautions must be observed. A safety guard has to be provided as protection. 7 7

8 Maxidrill Internet / WinTool / Engineering Visit us in the Internet at The electronic tool catalogue the extensive information system for machining tools Order your compact version free of charge! : TIZIT WINTOOL PLANSEE TIZIT s expertise covers the entire range from construction to engineering, as well as know-how concerning cutting materials and processes including in-depth knowledge of numerous applications. Our delivery programme consists not only of standardised tools, but also of complete system solutions for cost-efficient production. Ø 24 +0,05 8 8

9 Maxidrill the helix for outstanding success when drilling into full material 9 9

10 14 17,5 mm Maxidrill 02 right hand exec. left hand exec. 2D.1.R.02 3D.1.R.02 2D.145.R.02 2D.1.R.02 3D.1.R.02 2D.155.R.02 2D.160.R.02 3D.160.R.02 2D.165.R.02 2D.170.R.02 3D.170.R.02 2D.175.R.02 3D.175.R.02 2D.1.L.02 2D.145.L.02 2D.1.L.02 2D.155.L.02 2D.160.L.02 2D.165.L.02 2D.170.L.02 2D.175.L.02 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size ,5 54, spare parts / accessories (M2 x 4,8) (T6) (1 pc) 10 10

11 Maxidrill achieve success quickly and easily 02 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT SN-29 WCGT FN XOMT SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting from the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT SN-29 WCGT FN XOMT SN d l s 5,5 5,5 5,5 3,37 3,37 3,37 2,3 2,3 2,3 r d 1 2, 2, 2, ordering example: 20 pcs of XOMT SN, Gm cutting data values material drill diameter 14-17,5 mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,03-0, ,03-0, ,04-0, ,02-0, ,03-0, Detailed cutting data values see page Q P c = k c 60 0 η Coolant table see page 38. Calculation of drilling power and feed force see page

12 18 23,5 mm Maxidrill 03 right hand exec. left hand exec. 3D.1.R.03 3D.185.R.03 3D.190.R.03 3D.195.R.03 3D.200.R.03 3D.205.R.03 3D.210.R.03 3D.215.R.03 3D.220.R.03 3D.2.R.03 3D.230.R.03 3D.235.R.03 3D.1.L.03 3D.185.L.03 3D.190.L.03 3D.195.L.03 3D.200.L.03 3D.205.L.03 3D.210.L.03 3D.215.L.03 3D.220.L.03 3D.2.L.03 3D.230.L.03 3D.235.L.03 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M2,2 x 5) (T7) (1pc) right hand exec. left hand exec. UT-2D-1-R03 UT-2D-200-R03 UT-2D-220-R03 UT-2D-1-L03 UT-2D-200-L03 UT-2D-220-L03 D ± 0,2 D UTS I 1 I 2 insert size spare parts / accessories (M2,2 x 5) (T7) (1 pc) UT: (1 pc) 12 12

13 Maxidrill achieve success quickly and easily 03 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT SN-29 WCGT FN XOMT SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting from the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT SN-29 WCGT FN XOMT SN d l s 6,0 6,0 6,0 3,97 3,97 3,97 2,5 2,5 2,5 r d 1 2,5 2,5 2,5 ordering example: 20 pcs of XOMT SN, Gm cutting data values material drill diameter cutting speed v c (m/min) 18-23,5 mm feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,05-0, ,04-0, ,06-0, ,05-0, ,04-0, Detailed cutting data values see page Q P c = k c 60 0 η Coolant table see page 38. Calculation of drilling power and feed force see page

14 24 29 mm Maxidrill 05 right hand exec. left hand exec. 3D.2.R.05 3D.245.R.05 3D.2.R.05 3D.5.R.05 3D.260.R.05 3D.265.R.05 3D.270.R.05 3D.2.R.05 3D.290.R.05 3D.2.L.05 3D.245.L.05 3D.2.L.05 3D.5.L.05 3D.260.L.05 3D.265.L.05 3D.270.L.05 3D.2.L.05 3D.290.L.05 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M2,5 x 6) (T8) (1 pc) right hand exec. left hand exec. D ± 0,2 D UTS I 1 I 2 insert size UT-2D-2-R05 UT-2D-2-L UT-2D-260-R05 UT-2D-260-L UT-2D-2-R05 UT-2D-2-L UT-2D-2-R05 UT-2D-2-L spare parts / accessories (M2,5 x 6) (T8) (1 pc) UT: UT: (1 pc) 14 14

15 Maxidrill achieve success quickly and easily 05 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT 0304SN-29 WCGT 0304FN XOMT 0304SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting from the material, easy and precise selection of the optimum chip groove and hard metal grade.r WCGT 0304SN-29 WCGT 0304FN XOMT 0304SN d l s 8,0 8,0 8,0 5,29 5,29 5,29 3,0 3,0 3,0 r d 1 2,8 2,8 2,8 ordering example: 20 pcs of XOMT 0304SN, Gm cutting data values material drill diameter mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,08-0, ,08-0, ,10-0, ,08-0, ,06-0, Detailed cutting data values see page Q P c = k c 60 0 η Coolant table see page 38. Calculation of drilling power and feed force see page

16 30 42 mm Maxidrill 06 right hand exec. left hand exec. 3D.300.R.06 3D.310.R.06 3D.320.R.06 3D.330.R.06 3D.3.R.06 3D.3.R.06 3D.360.R.06 3D.370.R.06 3D.300.L.06 3D.310.L.06 3D.320.L.06 3D.330.L.06 3D.3.L.06 3D.3.L.06 3D.360.L.06 3D.370.L.06 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M3,5 x 11) (T15) (1 pc) right hand exec. left hand exec. D ± 0,2 D UTS I 1 I 2 insert size UT-2D-300-R06 UT-2D-300-L UT-2D-3-R06 UT-2D-3-L UT-2D-3-R06 UT-2D-3-L UT-2D-0-R06 UT-2D-0-L UT-2D-420-R06 UT-2D-420-L UT-2D-300-R06 UT-2D-300-L UT-2D-3-R06 UT-2D-3-L UT-2D-3-R06 UT-2D-3-L UT-2D-420-R06 UT-2D-420-L spare parts / accessories (M3,5 x 11) (T15) (1 pc) UT: UT: (1 pc) 16 16

17 Maxidrill achieve success quickly and easily 06 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT SN-29 WCGT FN XOMT SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting from the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT SN-29 WCGT FN XOMT SN d l s 10,0 10,0 10,0 6,62 6,62 6,62 3,0 3,0 3,0 r d 1 4,0 4,0 4,0 ordering example: 20 pcs of XOMT SN, Gm cutting data values material drill diameter mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,08-0, ,10-0, ,12-0, ,10-0, ,08-0, Detailed cutting data values see page Q P c = k c 60 0 η Coolant table see page 38. Calculation of drilling power and feed force see page

18 38 53 mm Maxidrill 07 right hand exec. left hand exec. 3D.3.R.07 3D.390.R.07 3D.0.R.07 3D.410.R.07 3D.420.R.07 3D.430.R.07 3D.4.R.07 3D.4.R.07 3D.460.R.07 3D.470.R.07 3D.4.R.07 3D.490.R.07 3D.0.R.07 3D.510.R.07 3D.520.R.07 3D.530.R.07 3D.3.L.07 3D.390.L.07 3D.0.L.07 3D.410.L.07 3D.420.L.07 3D.430.L.07 3D.4.L.07 3D.4.L.07 3D.460.L.07 3D.470.L.07 3D.4.L.07 3D.490.L.07 3D.0.L.07 3D.510.L.07 3D.520.L.07 3D.530.L.07 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M3,5 x 11) (T15) (1 pc) right hand exec. left hand exec. D ± 0,2 D UTS I 1 I 2 insert size UT-2D-460-R07 UT-2D-460-L UT-2D-0-R07 UT-2D-0-L UT-2D-520-R07 UT-2D-520-L spare parts / accessories (M3,5 x 11) (T15) (1 pc) UT: (1 pc) 18 18

19 Maxidrill achieve success quickly and easily 07 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT 07T304SN-29 WCGT 07T304FN XOMT 07T304SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting from the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT 07T304SN-29 WCGT 07T304FN XOMT 07T304SN d l s 12,0 12,0 12,0 7,94 7,94 7,94 3,8 3,8 3,8 r d 1 4,4 4,4 4,4 ordering example: 20 pcs of XOMT 07T304SN, Gm cutting data values material drill diameter mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,10-0, ,10-0, ,15-0, ,10-0, ,09-0, Detailed cutting data values see page Q P c = k c 60 0 η Coolant table see page 38. Calculation of drilling power and feed force see page

20 19 23 mm Maxidrill 03 right hand exec. 1.5D.190-R 1.5D.200-R 1.5D.210-R 1.5D.220-R 1.5D.230-R D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M2,2 x 5) (T7) (1 pc) right hand exec. 3D.190-R10 3D.200-R10 3D.210-R10 3D.220-R10 3D.230-R10 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M2,2 x 5) (T7) (1 pc) 20 20

21 Maxidrill achieve success quickly and easily 03 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT SN-29 WCGT FN XOMT SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting from the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT SN-29 WCGT FN XOMT SN d l s 6,0 6,0 6,0 3,97 3,97 3,97 2,5 2,5 2,5 r d 1 2,5 2,5 2,5 ordering example: 20 pcs of XOMT SN, Gm cutting data values material drill diameter mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,05-0, ,04-0, ,06-0, ,05-0, ,04-0, Detailed cutting data values see page X max Maximum offset X for drilling into full material with fixed application see page 38. Q P c = k c 60 0 η Calculation of drilling power and feed force see page 39. Safety precautions Using a fixed drill and a rotating work piece in case of bores a sharp disc will result. Safety precautions must be observed. A safety guard has to be provided as protection

22 24 29 mm Maxidrill 05 right hand exec. 1.5D.2-R 1.5D.2-R 1.5D.260-R 1.5D.270-R 1.5D.2-R 1.5D.290-R D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M2,5 x 6) (T8) (1 pc) right hand exec. 3D.2-R10 3D.2-R10 3D.260-R10 3D.270-R10 3D.2-R10 3D.290-R10 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M2,5 x 6) (T8) (1 pc) 22 22

23 Maxidrill achieve success quickly and easily 05 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT 0304SN-29 WCGT 0304FN XOMT 0304SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting from the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT 0304SN-29 WCGT 0304FN XOMT 0304SN d l s 8,0 8,0 8,0 5,29 5,29 5,29 3,0 3,0 3,0 r d 1 2,8 2,8 2,8 ordering example: 20 pcs of XOMT 0304SN, Gm cutting data values material drill diameter mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,08-0, ,08-0, ,10-0, ,08-0, ,06-0, Detailed cutting data values see page X max Maximum offset X for drilling into full material with fixed application see page 38. Q P c = k c 60 0 η Calculation of drilling power and feed force see page 39. Safety precautions Using a fixed drill and a rotating work piece in case of bores a sharp disc will result. Safety precautions must be observed. A safety guard has to be provided as protection

24 30 44 mm Maxidrill 06 right hand exec. 1.5D R 1.5D R 1.5D R 1.5D R 1.5D.3-32R 1.5D.3-32R 1.5D R 1.5D R 1.5D.3-32R 1.5D R 1.5D.0-32R 1.5D R 1.5D R 1.5D R 1.5D.4-32R D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size right hand exec. 3D R10 3D R10 3D R10 3D R10 3D.3-32R10 3D.3-32R10 3D R10 3D R10 3D.3-32R10 3D R10 3D.0-32R10 3D R10 3D R10 3D R10 3D.4-32R10 spare parts / accessories D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size (M3,5 x 11) (T15) (1 pc) 24 24

25 Maxidrill achieve success quickly and easily 06 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT SN-29 WCGT FN XOMT SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting fro m the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT SN-29 WCGT FN XOMT SN d l s 10,0 10,0 10,0 6,62 6,62 6,62 3,0 3,0 3,0 r d 1 4,0 4,0 4,0 ordering example: 20 pcs of XOMT SN, Gm cutting data values material drill diameter mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,08-0, ,10-0, ,12-0, ,10-0, ,08-0, Detailed cutting data values see page X max Maximum offset X for drilling into full material with fixed application see page 38. Q P c = k c 60 0 η Calculation of drilling power and feed force see page 39. Safety precautions Using a fixed drill and a rotating work piece in case of bores a sharp disc will result. Safety precautions must be observed. A safety guard has to be provided as protection.

26 45 53 mm Maxidrill 07 right hand exec. 1.5D.4-R 1.5D.460-R 1.5D.470-R 1.5D.4-R 1.5D.490-R 1.5D.0-R 1.5D.510-R 1.5D.520-R 1.5D.530-R D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M3,5 x 11) (T15) (1 pc) right hand exec. 3D.4-R10 3D.460-R10 3D.470-R10 3D.4-R10 3D.490-R10 3D.0-R10 3D.510-R10 3D.520-R10 3D.530-R10 D ± 0,2 D A h6 D 1 I 1 I 2 I 3 insert size spare parts / accessories (M3,5 x 11) (T15) (1 pc) 26 26

27 Maxidrill achieve success quickly and easily 07 hardened materials steel stainless heat resistant non ferrous metals cast iron WCGT -29 WCGT-FN XOMT-SN WCGT 07T304SN-29 WCGT 07T304FN XOMT 07T304SN grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T Easy Choice: starting fro m the material, easy and precise selection of the optimum chip groove and hard metal grade. WCGT 07T304SN-29 WCGT 07T304FN XOMT 07T304SN d l s 12,0 12,0 12,0 7,94 7,94 7,94 3,8 3,8 3,8 r d 1 4,4 4,4 4,4 ordering example: 20 pcs of XOMT 07T304SN, Gm cutting data values material drill diameter mm cutting speed v c (m/min) feed f (mm/rev.) Gm Sr 226 Sr 127 Sr 137 S T U 17 T 0,10-0, ,10-0, ,15-0, ,10-0, ,09-0, Detailed cutting data values see page X max Maximum offset X for drilling into full material with fixed application see page 38. Q P c = k c 60 0 η Calculation of drilling power and feed force see page 39. Safety precautions Using a fixed drill and a rotating work piece in case of bores a sharp disc will result. Safety precautions must be observed. A safety guard has to be provided as protection

28 drill shank location holes according to DIN 1835 l DIN with tool change flange SK drawing: execution ADB DIN AD ) DIN ADB DIN AD DIN B MAS-BT-ADB MAS-BT-AD tapers (SK) BT BT BT BT BT d D A ) unlike the standard equipped with only one clamping screw form ADB form AD form B (coolant supply either through the spindle or via the flange) (coolant supply centrally through the spindle) (coolant supply via the flange) ordering example: 1 piece of , supplied without draw bolts (draw bolts see page 35)

29 UTS basic holder A tapers DIN B / AD / MAS 3-BT drawing: UT-AD-DIN drawing: UT-B-DIN tapers (SK) D UTS d 2 l 1 l 2 g torque moment kg spare part set UT-AD-DIN UT-AD-DIN UT-B-DIN UT-AD-DIN UT-AD-DIN UT-B-DIN ,7 44,7 44,7 70,1 70,1 70,1 20,9,9 20,9 20,9,9 20,9 M16 M16 M16 M24 M24 M ,1 1,3 1,1 2,9 3,1 2, UT-AD-DIN UT-AD-DIN UT-AD-DIN UT-AD-DIN UT-B-DIN ,0 60,0 70,1 70,1 70, ,9,9,9,9,9 M16 M16 M24 M24 M24 1,3 1,4 3,2 3,5 3, drawing: UT-BT-MAS 3 torque tapers (SK) D UTS d 2 l 1 l 2 g moment M (Nm) kg spare part set UT-BT-MAS 3 UT-BT-MAS 3- UT-BT-MAS 3 UT-BT-MAS 3- BT BT BT BT M16 M16 M24 M ,1 1,4 3,1 3, UT-BT-MAS 3 UT-BT MAS UT-BT-MAS 3 UT-BT-MAS BT BT BT BT M16 M16 M24 M24 1,3 1,7 3,4 3, Delivered without torque key and without screw. accessories d1 = UT d1 = UT 1 pc of torque key M (Nm) l (mm) screw for torque key

30 UTS adapter extensions / reductions drawing: UT-AD-VLG D UTS l1 kg spare part set UT-AD-VLG 60 UT-AD-VLG 60 0,8 1, UT-AD-VLG 60 UT-AD-VLG UT-AD-VLG ,9 1,1 1, drawing: UT-AD-R32 UTS reduction from D 1 UTS to D 2 UTS l 1 l 2 kg UT-AD-R ,8 spare part set spare parts / accessories D UTS = UT D UTS = UT 1 pc O-ring Information: the accessory O-ring is for cooling lubricant sealing 30 30

31 UTS adapter location hole according to DIN 1835 drawing: UT-AD-ZYL UT-AD-ZYL UT-AD-ZYL32 D UTS d 2 d 3 l 1 l l 3 9,5 9,5 kg 1,6 1,8 UT-AD-ZYL UT-AD-ZYL ,7 1,9 ordering example: 1 pc of UT-AD-ZYL spare parts / accessories D UTS = UT D UTS = UT 1 pc of O-ring Information: the accessory O-ring is for cooling lubricant sealing 31 31

32 UTS spare parts for rotating tools sets size UT UT description individual positions within the set long 6, 7, 8, 9, 10, 11 short 8, 9, 10, 11, 12, 13 long 6, 7, 8, 9, 10, 11 short 8, 9, 10, 11, 12, 13 component parts pcs description screw canister O-ring for screw canister O-ring for double threaded screw grooved pin double threaded screw long actuation screw long actuation lever clamping ball O-ring for release pin thrust piece cylindrical screw short actuation screw short actuation lever UT UT basic holder 32 32

33 tool holder for fixed applications DIN UTS UTS quick clamping unclamped clamped quick clamping with fixed indicator drawing: UT-VDI70-ASR right hand exec. left hand exec. D UTS d 1 d 2 h 1 h 2 l 1 l 2 l 3 UT-VDI70-ASR UT-VDI70-ASL UT-VDI-ASR UT-VDI-ASL DIN 698 (VDI 34 sheet 2) form E1 only for shanks according to DIN 1835D d 1 d 2 d 3 d 6 h 1 l 1 l 2 l , , ,

34 HSK drill shank DIN 69893A with tool change flange drawing: HSK d d Not in stock, but available for short term delivery. Further HSK-sizes upon request. l HSK d d l

35 draw bolts l DIN form A l DIN form B drawing: drawing: d d d d 4 17 G M16 M24 l l 2 l 3 l tapers SK d d d d 4 G l 1 17 M16 54 M24 74 l 2 l 3 l tapers SK Supply details: draw bolt with O-ring drawing: drawing: d 1 18,95 29,10 d 2 12,95 19,60 d 3 22,5 37,0 d 4 G l 1 17 M16 39 M24 60 l 2 l 3 l 4 16, 11,15 4,5,55 17,95 5,5 tapers SK l similar to ISO / DIS 7388 (ANSI-CAT) d 1 39,3 39,3 d 2 21,1 21, d G l 1 M16 53 M16 53 M24 65 M24 65 tapers internal l 2 l 3 l 4 SK thread 13,6 13,6 13,3 13, M16 M24 l with circlip groove and edge protecting ring, with and without internal thread for tools according to DIN for change-over to DIN

36 cutting data values work piece material of treatment / alloy HB group N/mm 2 hardness drill diameter (mm) 14-17, ,5 feed f (mm/rev.) annealed 0,15% C non alloyed steel annealed 0,15% - 5% C ,03-0,10 0,05-0,12 tempered 5% C annealed A R F N S low alloy steel tempered / ,03-0,10 0,05-0,14 tempered annealed high alloy steel 00,3-0,10 0,05-0,14 tempered corrosion annealed ferritic resistant tempered martensitic ,03-0,10 0,04-0,14 annealed ferritic / martensitic ,03-0,10 0,04-0,14 quenched austenitic 1 14 stainless steel quenched duplex ,03-0,10 0,04-0,12 hardened martensitic / austenitic perlitic / ferritic 1 15 grey cast iron 0,04-0,12 0,06-0,16 perlitic / ferritic grey cast iron with ferritic ,04-0,10 0,08-0,14 spheroidal graphite perlitic 2 18 tempered iron ferritic perlitic ,04-0,12 0,08-0,16 malleable not hardenable aluminium alloys hardenable 22 not hardenable < 12% Si 23 0,03-0,12 0,06-0,16 aluminium hardenable < 12% Si cast alloys not hardenable > 12% Si 130 machining alloy stock 26 (1% Pb) copper brass, cast ,03-0,12 0,06-0,16 & copper alloys bronze 28 (bronze, brass) lead free copper and electrolytic copper 28 thermosetting plastics 29 non metallic fibre- materials reinforced plastics hard rubber 30 annealed Fe-base hardened Fe-base ,02-0,08 0,05-0,10 heat resistant alloys annealed Ni- or Co-base ,03-0,08 0,04-0,08 hardened Ni- or Co-base 3 34 cast Ni- or Co-base pure titanium R m 0 36 titanium alloys 0,03-0,08 0,05-0,12 alpha & beta-alloys R m

37 first choice for optimum combination of cutting material and work piece material drill diameter (mm) hard metal grades Gm Sr 226 Sr 127 Sr 137 S T U 17 T feed f (mm/rev.) cutting speed v c (m/min) ,08-0,12 0,08-0,15 0,1-0, ,08-0,14 0,10-0,17 0,1-0, ,08-0,14 0,10-0,17 0,1-0, ,08-0,16 0,10-0,18 0,12-0, ,08-0,16 0,10-0,18 0,12-0, ,08-0,14 0,10-0,16 0,1-0, ,12-0,18 0,14-0,22 0,15-0, ,12-0,18 0,14-0,20 0,15-0, ,10-0,18 0,12-0,20 0,15-0, ,10-0,18 0,12-0,22 0,14-0, ,10-0,18 0,12-0,22 0,14-0, ,08-0,12 0,10-0,15 0,10-0, ,06-0,10 0,08-0,12 0,09-0, ,08-0,12 0,10-0,15 0,1-0,

38 Maxidrill Maximum offset X for off-centre drilling into full material with fixed applications D insert size X max D max 14 2,0 18,0 15 1,8 18, ,5 19,0 17 1,2 19,4 18 1,0 20,0 19 1,8 22,6 20 1,6 23, ,3 23,6 22 1,0 24,0 23 0,8 24,6 24 2,3 28,6 2,2 29,4 26 2,0 30, ,8 30,6 28 1,6 31,2 29 1,5 32,0 30 3,2 36,4 31 3,2 37,4 32 3,2 38,4 33 3,0 39,0 34 2,7 39,4 35 2,5,0 36 2,2,4 37 1,9,8 38 1,6 41, ,4 41,8 1,2 42,4 41 1,0 43,0 42 0,6 43,2 43 0,3 43,6 44 0,0 44,0 45 1,9 48,8 46 1,8 49,6 47 1,5,0 48 1,4, ,2 51,4 1,0 52,0 51 0,7 52,4 52 0,6 53,2 53 0,5 54,0 insert size X max Ø D max permissible feeds with X max : f 0,05-0,08 mm/rev. with maximum offset X max the hole will be: D max = D + 2X max. e.g. for D = 38 mm, X max = 1,6 mm; D max = D + 3,2 = 41,2 mm coolant pressure for Maxidrill pressure (bar) feed direction Ø D recommended mimimum coolant pressure Attention: When drilling off-centre the radial forces are not compensated, which results in instability. 1 1 up to drilling-ø 23,0 mm 2 up to drilling-ø 37,0 mm 3 from drilling-ø 37,0 mm onwards emulsion volume (litre/minute) 38 38

39 Maxidrill list of formulae for Maxidrill v number of revolutions n = c 0 [min 1 ] π D cutting speed π D n v c = [m/min] 0 feed f [mm/rev.] feed rate machining cross section metal removal rate specific cutting force power requirements torque feed force (approx.) drilling time clearance drilling depth example: v f = f n [m/min] π D A T = 2 [mm 2 ] 4 Q = [cm 3 /min] k c siehe Tabelle [N/mm 2 ] Q P c = k c [kw] 60 0 η f k M c = c D 2 [Nm] 0 8 D F f 0,7 f k c [N] 2 T c = material = 16 Mn Cr 5 k c = 2060 N/mm 2 hole Ø = 32 mm drilling depth L = mm machine efficiency η = 0,8 v c = 220 m/min f = 0,12 mm/rev. tool = 3D.320.R.06 insert = XOMT SN, Sr 226 h L v f A T 0 L + h v f [min] [mm] [mm] material specific cutting force k c (N/mm 2 ) St 37.11; St St St St C 35, C 45, Ck /2175 C 60, Ck Mn Cr Cr Ni Cr Mo Cr V Cr 6 tempered 2335 Mn, Cr Ni, alloyed steel 2335 Cr Mo, resistant steel 70 corrosion resistant steel 30 hot-working steel 70 nitriding steel 70 GS GS GG 22, GG 11 GGG cast aluminium 6 Attention! The k c -values depend on the feed. Therefore the table contains their upper limit values. The calculated power is possibly higher (~ 10-20%) than the power actually needed. v n = c = = 2188 min 1 π D π 32 v f = f n = 0, = 263 mm/min π D A T = 2 π 32 = 2 = 4 mm v Q = f A T = = 211,5 cm 3 /min 0 0 Q 211,5 P c = k c = 2060 = 9,1 kw ,8 f k 0, M c = = 2 c D 2 = 31,6 Nm D 32 F f = 0,7 f k c = 0,7 0, = 2769 N 2 2 L + h + 5 T c = = = 0,32 min v f

40 Parent company PLANSEE TIZIT Aktiengesellschaft A-6600 Reutte/Tirol Tel.: +43 (5672) Fax: +43 (5672) Cutting Tools +43 (5672) Wear Parts Austria PLANSEE TIZIT Aktiengesellschaft A-6600 Reutte/Tirol Tel.: +43 (5672) Fax: +43 (5672) = Sales Cutting Tools Germany PLANSEE TIZIT GmbH Schützenstraße 29 D-774 Bad Urach Tel.: +49 (71) 11-0 Fax: +49 (71) = Sales Cutting Tools France Société PLANSEE TIZIT S.A.R.L. 20, Rue Lavoisier F Pontoise Tel.: +33 (1) Fax: +33 (1) = Sales Cutting Tools Great Britain PLANSEE TIZIT (UK) Ltd. Cliff Lane Grappenhall Warrington WA4 3JX Tel.: +44 (19) Fax: +44 (19) = Sales Cutting Tools Hong Kong PLANSEE TIZIT Hong Kong Ltd. Room Hollywood Centre 233 Hollywood Rd., Sheung Wan Hong Kong Tel.: (+852) Fax: (+852) = Sales Cutting Tools Italy TIZIT S.p.A Piazza F. Martelli, 7 I Milano Tel.: +39 (02) Fax: +39 (02) tool.i@plansee.at = Sales Cutting Tools Spain PLANSEE TIZIT Vía de las Dos Castillas, 9c Portal 2, Bajo B E Pozuelo (Madrid) Tel.: +34 (91) Fax: +34 (91) tool.e@plansee.at = Sales Cutting Tools USA SCHWARZKOPF TECHNOLOGIES Corporation 115 Constitution Boulevard Franklin, MA Tel.: +1 (8) Fax: +1 (8) tool.usa@stc-ma.com = Sales Cutting Tools We reserve right to make technical changes for improvement of the produkt 149 E 09.99