Pipeline Accessories. Heat Shrink Products 4 pipes

Transcription

1 Pipeline Accessories Heat Shrink Products 4 pipes

2 Tubular Sleeve 4 pipes CanusaTube PLA Tubular sleeve for pipeline corrosion protection Sleeve Operating Characteristics Test Typical Values The CanusaTube PLA is a heat shrinkable tubular sleeve designed for corrosion protection of buried and exposed steel pipelines. CanusaTube PLA consists of a crosslinked polyolefin backing, coated with a protective heat sensitive adhesive which effectively bonds to steel substrates and common pipeline coatings including polyethylene and fusion bonded epoxy. Rapid & Reliable Installation CanusaTube PLA consists of a unique tubular configuration that has been factory constructed, resulting in a quick and reliable field installation. CanusaTube PLA is manufactured with a specially formulated adhesive to accommodate demanding operating temperatures and soil stress conditions. Long Term Corrosion Protection CanusaTube PLA provides excellent resistance to cathodic disbondment resulting in effective long term corrosion protection. The high performance crosslinked backing in combination with the specially formulated adhesive is engineered to have excellent resistance against temperature cycling, and chemical and environmental attack. Saves Time & Money With CanusaTube PLA s unique construction, less time is required handling, positioning and installing separate closures. This feature allows for a fast, simple and complete installation of the sleeve, with no primers required. This minimizes installation time and labour costs while promoting high production rates. Pipeline Operating Temperature Up to 55 C (131 F)* Minimum Installation Temp. 60 C (140 F) Mainline Coating Compatibility PE, FBE Adhesive Properties Softening Point ASTM E28 72 C Lap 23 C ISO N/cm 2 Backing Properties Tensile Strength ASTM D MPa Elongation ASTM D % Hardness ASTM D Shore D Volume Resistivity ASTM D ohm-cm Sleeve Properties Adhesion 23 C ISO N/cm Impact Resistance ISO Pass Indentation Resistance ISO Pass Cathodic 23 C, 28 days ISO mm rad Low Temp. Flexibility ASTM D2671-C -32 C* Thickness Backing (nominal thickness Adhesive (nominal thickness 0.6 mm (0.025 ) 0.9 mm (0.035 ) Actual temperature rating is dependant on specific project requirements and conditions. ThicknessBacking (nominal thickness 0.6 mm (0.025 ) Adhesive (nominal thickness 0.9 mm (0.035 ) Applications

3 K-60 Heat-Shrinkable Sleeve 4 pipes Sleeve Operating Characteristics Test Typical Values K-60 Heat-Shrinkable Sleeve Corrosion protective heat-shrinkable sleeve The Canusa K-60 Wraparound sleeve is designed for corrosion protection of buried and exposed pipelines operating up to 60 C (140 F). K-60 consists of a crosslinked polyolefin backing, coating with a technologically advanced corrosion protective adhesive, which effectively bonds to the steel substrages and common pipeline coatings including polyethylene and fusion bonded epoxy. Rapid & Reliable Installation K-60 has a patented one piece WrapidSleeve construction that incorporates a pre-attached closure strip. Because the closure is factory applied, a quick and reliable field installation is easily accomplished. K-60 is supplied with a yellow or black polyethylene backing, based on its intended usage. Long Term Corrosion Protection K-60 provides excellent resistance to Cathodic Disbondment resulting in effective long term corrosion protection. Once installed, K-60 delivers the structural integrity of a seamless tube and provides the substrate with durable protection against abrasion and chemical attack. Saves Time & Money Lower Pre-heat means less time heating and a faster installation For added flexibility, the sleeve can be supplied as a bulk roll or pre-cut to the require pipe size. Applications Pipeline Operating Temperature Up to 60 C (140 F)* Minimum Installation Temp. 65 C (150 F) Mainline Coating Compatibility PE, PP, FBE, HPCC Adhesive Properties Softening Point ASTM E28 87 C Lap 23 C ASTM D N/cm 2 Backing Properties Tensile Strength ASTM D MPa Elongation ASTM D % Hardness ASTM D Shore D Volume Resistivity ASTM D ohm-cm Sleeve Properties Adhesion 23 C (10 mm/min) ISO N/cm Adhesion 23 C (100 mm/min) ISO N/cm Impact Resistance ISO > 10 J Indentation Resistance > 0.65 mm ISO (Pass) Cathodic 23 C, 28 days ISO mm Low Temp. Flexibility ASTM D2671-C < -20 C Thickness T L S Backing (nominal thickness Adhesive (nominal thickness 0.6 mm (0.025 ) 1.1 mm (0.045 ) 0.9 mm (0.035 ) 1.4 mm (0.055 ) 1.1 mm (0.045 ) 1.5 mm (0.060 ) * Actual temperature rating is dependant on specific project requirements and conditions. Please consult your local Canusa representative.

4 GTS-50 Global Transmission Sleeve 4 pipes Sleeve Operating Characteristics Test Typical Values GTS-50 Global Transmission Sleeve The GTS-50 system provides superior corrosion protection and excellent bonding on pipelines operating up to 55 C. GTS-50 has been designed with a unique adhesive technology that remains open longer than traditional adhesives. GTS-50 is a cost effective alternative for lower temperature pipelines while maintaining the highest levels of corrosion protection. Flexible Installation GTS-50 can be used as either a 2-layer or 3-layer sleeve system with the same low pre-heat temperature For added flexibility, the sleeve can be supplied as bulk rolls or pre-cut to the required pipe size Saves Time & Money Lower pre-heat means less time heating Offers a cost-effective solution without compromising pipeline protection Unique Adhesive Technology Allows for lower installation pre-heat temperatures and superior bonding to PE, PP and FBE coatings Adhesive has been formulated to bond directly to the main line coating; epoxy is applied to the steel only Superior Force Cured Epoxy Proven method of force curing the liquid epoxy to the steel allows the installer to pre-inspect the joint prior to sleeve application Force cured epoxy cannot be displaced during the aligning and shrinking stages of the sleeve installation Pipeline Operating Temperature Up to 55 C (131 F)* Minimum Installation Temp. 60 C (140 F) Mainline Coating Compatibility PE, FBE Adhesive Properties Softening Point ASTM E28 72 C Lap 23 C DIN N/cm 2 Backing Properties Tensile Strength ASTM D MPa Elongation ASTM D % Hardness ASTM D Shore D Volume Resistivity ASTM D ohm-cm Sleeve Properties Adhesion 23 C (10 mm/min) DIN N/cm Impact Resistance EN Pass Indentation Resistance EN Pass Cathodic 23 C, 28 days with epoxy EN mm rad Cathodic 23 C, 28 days without epoxy EN mm rad Low Temp. Flexibility ASTM D2671-C -32 C Thickness T L S Backing (nominal thickness Adhesive (nominal thickness 0.6 mm (0.025 ) 1.1 mm (0.040 ) 0.9 mm (0.035 ) 1.3 mm (0.050 ) 1.1 mm (0.045 ) 1.5 mm (0.060 ) * Actual temperature rating is dependant on specific project requirements and conditions. Please consult your local Canusa representative. Long Term Corrosion Protection Provides a protective coating with the structural integrity of a seamless tube, providing excellent resistance to cathodic disbondment and excellent durability against abrasion and chemical attack.

5 GTS-65 Global Transmission Sleeve 4 pipes GTS-65 Global Transmission Sleeve The GTS-65 system provides superior corrosion protection and excellent bonding on pipelines operating up to 65 C. GTS-65 has been designed with a unique adhesive technology that remains open longer than traditional adhesives. Also, special surface active agents allow bonding to lower surface energy coatings (such as polypropylene). As a result, lower preheat temperatures are required to attain true adhesive wet-out and superior bonding to PE, PP and FBE surfaces is achieved. Superior Force Cured Epoxy Proven method of force curing the liquid epoxy to the steel allows the installer to pre-inspect the joint prior to sleeve application Force cured epoxy cannot be displaced during the aligning and shrinking stages of the sleeve installation Unique Adhesive Technology Allows for lower installation pre-heat temperatures and superior bonding to PE, PP and FBE coatings Adhesive has been formulated to bond directly to the main line coating; epoxy is applied to the steel only Flexible Installation GTS-65 can be used as either a 2-layer or 3-layer sleeve system with the same low pre-heat temperature For added flexibility, the sleeve can be supplied as bulk rolls or pre-cut to the required pipe size Long Term Corrosion Protection Provides a protective coating with the structural integrity of a seamless tube, providing excellent resistance to cathodic disbondment and excellent durability against abrasion and chemical attack. Sleeve Operating Characteristics Test Typical Values Pipeline Operating Temperature Up to 65 C (150 F)* Minimum Installation Temp. 90 C (195 F) Mainline Coating Compatibility PE, HPPC, PP, FBE Adhesive Properties Softening Point ASTM E28 94 C Lap 23 C ISO N/cm 2 Lap 60 C ISO N/cm 2 Backing Properties Tensile Strength ASTM D MPa Elongation ASTM D % Hardness ASTM D Shore D Volume Resistivity ASTM D ohm-cm Sleeve Properties Adhesion 23 C ISO >70 N/cm Impact Resistance ISO >15 J Indentation Resistance ISO mm (pass) Cathodic 23 C, 28 days ASTM G8 3 mm rad** Low Temp. Flexibility ASTM D2671-C >-32 C Thickness T L S Backing (nominal thickness Adhesive (nominal thickness 0.6 mm (0.025 ) 1.0 mm (0.040 ) 0.9 mm (0.035 ) 1.3 mm (0.050 ) 1.1 mm (0.045 ) 1.5 mm (0.060 ) * Actual temperature rating is dependant on specific project requirements and conditions. ** As a 3-layer system Saves Time & Money Lower pre-heat means less time heating.

6 High Shrink Sleeves 4 pipes High Shrink Sleeves Sleeves for corrosion protection of high profile joints Canusa High Shrink Sleeves are superior performance heat shrinkable products designed for corrosion protection of fl anges, casings, bell and spigot joints and other high profi le couplings. High Shrink Sleeves consist of a crosslinked polyolefi n backing, coated with a protective heat sensitive adhesive which effectively bonds to steel substrates and common pipeline coatings including polyethylene and fusion bonded epoxy. Flexible & Reliable Installation High Shrink products are available in three different configurations for flexibility of installation. The patented Wrapid Sleeve (WS) incorporates a one-piece pre-attached closure strip that has been factory applied resulting in quick and reliable field installation. The CanusaWrap (CW) configuration is supplied in a bulk roll, with separate closure seals, providing just-in-time customized lengths. This flexibility results in reduced inventories and cost savings on the job site. The CanusaTube (CT) consists of a unique tubular configuration that has been factory constructed, resulting in quick and reliable field installation. Applications Long Term Corrosion Protection Once installed, the High Shrink Sleeve products have excellent structural integrity, and provide the substrate with durable protection against mechanical and chemical attack. The high performance crosslinked backing provides superior abrasion resistance and can be engineered for regular or high stress environments. In combination with Canusa s high performance adhesives, the High Shrink Sleeve provides excellent resistance to cathodic disbondment resulting in effective long term corrosion protection.

7 High Shrink Sleeves 4 pipes

8 Wrapid Tape TM 4 pipes Wrapid Tape TM Primerless Crosslinked Protective Tape Canusa Wrapid Tape consists of a crosslinked polyolefi n backing, coated with a protective, heat sensitive anti-corrosion adhesive which effectively bonds to steel substrates and common pipeline coatings including polyethylene and fusion bonded epoxy. Upon the application of heat, Wrapid Tape shrinks down to fully encapsulate the protected substrate. The product is packaged in convenient rolls with various widths to protect and repair pipelines, fi ttings, bends, elbows and other irregular confi gurations. Easy Installation The flexibility provided by the thinner tape dimension allows Wrapid Tape to effectively protect both conventional substrates such as circular pipe as well as irregular transitions such as elbows and risers. Upon the application of heat, the specially formulated adhesive flows into all surface irregularities, forming a protective barrier against corrosion. Saves Time & Money Wrapid Tape is quick and easy to install. Since no special priming or operator equipment is required, product installation is quick and labour costs are kept to a minimum. Unlike conventional cold-applied tapes, Wrapid Tape does not require the use of high volatile primers, further minimizing costs and risks to health and safety. Sleeve Operating Characteristics Test HCA Pipeline Operating Temperature Up to 55 C (131 F)* Minimum Installation Temp. 60 C (140 F) Mainline Coating Compatibility PE, FBE, PU Adhesive Properties Softening Point ASTM E28 72 C Lap 23 C ISO N/cm 2 Backing Properties Tensile Strength ASTM D MPa Elongation ASTM D % Hardness ASTM D Shore D Abrasion Resistance ASTM D mg Specific Gravity ASTM D Tape Properties Impact ASTM G14 pass Cathodic Disbondment ASTM G8 13 mm rad Peel ASTM D N/cm Water Absorption ASTM D % Dielectric Voltage Breakdown ASTM D kv/mm Low Temp. Flexibility ASTM D2671-C < -32 C* DIN Approval DIN C30/C50 Fully Recovered Thickness mm Application Long Term Protection Wrapid Tape is manufactured using materials that provide high electrical resistivity, low water absorption and low moisture permeability. The unique crosslinking process results in a protective backing that is much tougher than conventional tapes, more effectively resisting abrasion and damage, and thus extending the lifetime of the substrate. Wrapid Tape can also be double or triple wrapped for extra mechanical protection when required.

9 Repair Products 4 pipes Factory Grade PE Repair Products Polyethylene-based coating repair products for corrosion protection Canusa s Factory Grade PE Repair Products for factory-applied 3LPE coating provide excellent adhesion and shear resistance at high pipeline operating temperatures. The polyethylene repair patch has been uniquely designed to be fully compatible with the polyethylene pipeline coating. The melt stick is also made from polyethylene for maximum compatibility. These aspects ensure compatibility throughout the range of Canusa products offered. Coating Repair Patch (CRP-PE) Consists of an irradiated, cross-linked polyolefin sheet coated with a heat-activated adhesive, designed specifically for sealing and protection of damaged pipeline coatings up to 150 mm x 150 mm in size. Fast installation with no special tools required, providing a barrier to moisture and corrosion with resistance to abrasion and shear forces during pipeline installation and while inservice. Applications Melt Sticks (MS) Melt Sticks are heat-activated adhesives supplied as a rod for ease of application and are ideal for small coating repairs ranging from superficial damage to holidays and cracks up to 10 mm x 10 mm. Liquid Epoxy Acts as an initial corrosion protection layer for major repairs when the damaged area extends to the steel surface. Unique force cure technology ensures consistent thickness prior to installation of the adhesive filler material and repair patch. Polyethylene-based coating repair products for corrosion protection airs s prior atch.

10 Repair Products 4 pipes

11 Heat Shrinkable Endcabs 4 pipes Product information 4p EK endcaps are coated with an hotmelt adhesive inside. To close and seal pipes and cable ends during transport or in underground and overground applications. Heads of wooden piles e.g. in harbours can also be protected against water efficiently. Dimensions 4p EK 4p EK as supplied in mm (H) / fully recovered in mm resistant against most chemicals and UV light applicable on almost all metall and plastic surfaces and coatings save, quick and easy application standard colour black with hotmelt adhesive Techncal Data Result Physical: Tear resistance DIN-EN-ISO 527/ N/mm² Elongation at break DIN-EN-ISO 527/ % Water absorbtion (24h bei 23 C) DIN <0,1% Hardness DIN Shore D Thermical: Heat resistance VDE 0304 Teil C Shrink temperature >130 C Low temp. breakage DIN not break at -40 C Electrical resistance: Dielectric strength VDE kV/mm Spec. Volume resistance DIN-IEC 93 >1012 Ωcm Der Verarbeiter des Produktes ist für die Funktion seiner Anwendung selbst verantwortlich. Die 4 pipes Gewährleistung beschränkt sich auf fehlerhaftes Material. Description Art. No. 4p EK 35/ p EK 55/ p EK 62/ p EK 75/ p EK 105/ p EK 120/ p EK 145/ p EK 160/ p EK 200/ p EK 230/ p EK 310/ p EK 400/ p EK 500/ Application - Clean, dry and degrease cable/pipe surface - Preheat surface of pipe/cable to 60 C ± - Push on endcap - Hold cap in place with a protective glove during the shrinking process - Heat, with a soft propane flame all around - The process is ready, when the cap has come down to the pipe/cable surface completely - Allow 30 minutes cool down time before backfilling a trench