Smootharc i-series Range

Transcription

1 Smootharc i-series Range Introducing the Smootharc Elite i-series range of MIG machines. A range of robust, inverter-based power sources for MIG/MAG standard, MMA and TIG (Liftarc) welding plus arc air gouging.

2 rootarc With easy weld modelling capabilities for trouble-free gap-bridging and positional welding. forcearc Heat-reduced, directionally stable, powerful arcs with deep fusion penetration for the upper power range. Unalloyed and low-alloy steels and high-tensile finegrained steels. SuperPuls The EWM superpuls function makes it possible to switch manually or automatically during welding between multiple processes. 3 year conditional warranty Basic inverter range MIG/MAG machines with stepless control of voltage and wire feed speed. Ideal for medium to heavy duty applications. Highlights Multi-functional power source The robust, infinitely adjustable power source for MIG/MAG standard, MMA and TIG (Liftarc) welding plus arc air gouging. Simple operating concepts, Basic or Synergic Basic: standard setting via wire speed and voltage on the welding machine or wire feed or Synergic: simple setting only via wire speed. Material, wire and gas type are set via JOB list on the welding machine, the wire feed on the welding machine or wire feed unit. forcearc highly productive, impressive quality (Synergic version only) Up to 50% lower production costs; a masterpiece of innovative MIG/MAG process engineering. Powerful forced arc, deep fusion penetration and virtually spatter-free weld seams of the highest quality. Easy to use The operating point is infinitely adjustable via the panel control. This can also be adjusted at the workplace by remote control or torch controls (optional). Consistent welding results Our inverter technology ensures consistent results regardless of the intermediate hose package lengths, mains cable lengths or mains voltage fluctuations. For information on torches please refer to the BOC MIG/TIG torch range brochures.

3 Smootharc Elite MIG 351 i-basic Smootharc Elite MIG 451 i-basic Smootharc Elite MIG 451 i-synergic Smootharc Elite MIG 551 i-basic Power source Wire feed unit with Euro connector Interconnecting kit 10 m MT400G EZA 3m M8 2 Work return lead 70 mm x 4 m BOC Regulator Operating Manual Power source Wire feed unit with Euro connector Interconnecting kit 10 m MT400G EZA 3m M8 2 Work return lead 70 mm x 4 m BOC Regulator Operating Manual Power source Wire feed unit with Euro connector Interconnecting kit 10 m MT400G EZA 3m M8 2 Work return lead 70 mm x 4 m BOC Regulator Operating Manual Power source Wire feed unit with Euro connector Interconnecting kit 10 m MT400G EZA 3m M8 2 Work return lead 95 mm x 4 m BOC Regulator Operating Manual Part No. ELITE351I Part No. ELITE451I Part No. ELITE451iSYN Part No. ELITE551I Basic Control Synergic Control Basic Control Synergic Control

4 Smart control power sources and wire feeders BOC machines and processes provide the optimum solution for each application. Synergic Control Basic Control Operating point, arc length correction and latched/non latched operation can be set at the workplace (wire feed) Operating point, arc length correction and latched/non latched operation can be set at the workplace (wire feed) Synergic one-dial operation Twin-dial operation Highlights Wire Feed forcearc, rootarc and MIG/MAG welding with solid wire and cored wire, MMA and TIG Liftarc welding, gouging Optimum pre-programmed JOBs (welding tasks) for different materials, gases and wire diameters Setting the operating point and connection of the arc length, latched/non latched No electronics in the wire feed MIG/MAG welding with solid wire and cored wire, MMA welding, gouging Setting the wire feed speed and welding voltage, latched/non latched No electronics in the wire speed Setting the welding parameters via the welding process with LED user guidance Setting and displaying for the welding data Power Sources Display for the welding data Job list for selecting the welding task Buttons for selecting the welding process Accessories Processes Function torch U/D; 2 U/D Remote control R10 MIG/MAG: rootarc, forcearc, superpuls, Standard short arc, Standard spray arc MMA; TIG (Liftarc), Arc air gouging Function torch 2 U/D Remote control R11 MIG/MAG: Standard short arc, Standard spray arc MMA; TIG (Liftarc), Arc air gouging

5 Innovating welding processes BOC delivers innovative welding processes from EWM through the range of Smootharc i-series machines. Volltage [V] pulse arc coldarc pipesolution superpuls forcearc rootarc Current [A] BOC and, German company, EWM Hightec Welding are partners that have worked together to offer a quality, flexible range of advanced machines that provide ideal solutions for even the toughest requirements. BOC is a leader in the supply of industrial gases for just about every industry including welding. Our Welding Process Specialists have been offering technical advice to welding customers for many years. As leaders in technology EWM has, for decades, been involved in research and development to help make welding even easier and cost-effective for customers. Their electro-technical skills have assisted in developing new and innovative welding processes such as coldarc, forcearc, rootarc, pipe solution and more. This technology is converted into the latest inverter and microprocessor machines from EWM. coldarc Heat-reduced, low-spatter short arc for high dimensional stability welding and brazing of thin metal sheets and root welding with excellent gap-bridging capabilities. forcearc Heat-reduced, directionally stable, powerful arc with deep fusion penetration for the upper power range. pipesolution Powerful short arc for rapid safe welding, with and without gaps, in all positions. impuls Controlled, short circuit-free pulse arc for all positions, preferred for the transitional arc area. rootarc Short arc with easy weld modelling capabilities for trouble-free gapbridging and positional welding. superpuls The combination of EWM welding processes offers a multitude of possibilities.

6 Process highlights From short arc with easy weld modelling capabilities or heat-reduced, directionally stable, powerful arcs with deep fusion penetration. rootarc The new short arc With easy weld modelling capabilities for trouble-free gap-bridging and positional welding. Reduced spatter compared with the standard short arc Good root formation and secure flank capture Excellent heat-reduced welding in vertical-up position due to superpuls process switching Vertical-up seams with no weaving Unalloyed and low-alloy steels Manual and automated applications Secure standard short arc welding Lower spatter compared with a standard short arc Good root formation and secure flank capture, also for vertical-up/ vertical-down welding In combination with pulse arc, outstanding welding in vertical-up positions due to superpuls processing switching Vertical-up welding without weaving Unalloyed and low-alloy steels Manual and automated applications forcearc (Patented) Cost-effective welding process Heat-reduced, directionally stable, powerful arc with deep fusion penetration for the upper power range. Smaller seam preparation angle due to deep fusion penetration and directionally stable arc Fewer passes Less distortion due to heat-reduced, concentration arc Excellent root and flank capture Perfect welding woven with very long stick outs Reduced undercut Virtually spatter free Particularly beneficial eg for fillet welds, dynamically loaded components eg for load bearing parts for bridges, wagon and steel construction Unalloyed, low-alloy and high-alloy steels and high-tensile fine grained steels Manual and automated applications Smaller seam preparation angle, fewer passes High savings potential Minimised welding seam preparation Lower number of passes Less filler material and shielding gas consumption Shorter welding time Hot pass for submerged arc welding support Particularly advantageous eg for very large panel thicknesses

7 Technical specifications Elite 351 i Stable, soft, short arc even with long welding leads. Ideal for simple, reliable root welding without pool support, easy gap bridging. Inverter welding machine, DC Control systems: Basic (twin knob operation) Basic: MIG/MAG, MMA, arc air gouging Mobile, can be lifted by crane and moved by fork lift Decompact, gas-cooled Connection capability for remote control and function torch 4-roller wire feed equipped for 1.0 mm mm steel wires 5 m mains supply lead Available ex works in multi-voltage version (230 V, 400 V, 480 V) 100% tested and free-welded Specifications Elite 351 i Mains voltage (tolerances) 3 x 400 V (-25% to +20%) Mains fuses (slow-blow) A 3 x 25 Setting range for welding current A 5 to A/100% Dimensions L x W x H mm 1100 x 455 x 1000 Weight kg 115 Dimensions, wire feed unit L x W x H mm 690 x 300 x 410 Weight, wire feed kg 13.5 Elite 451 i and Elite 451 i-syn rootarc Stable, soft, short arc even with long welding leads. Ideal for simple, reliable root welding without pool support, easy gap bridging. Only with Synergic Inverter welding machine, DC Choice of two control systems: Basic (twin-knob operation) or synergic (one-knob operation) Basic: MIG/MAG, MMA, arc air gouging Synergic: MIG/MAG, forcearc, rootarc, TIG Liftarc, MMA, arc air gouging Mobile, can be lifted by crane and moved by fork lift Decompact, gas-cooled Connection capability for remote control and function torch 4-roller wire feed equipped for 1.0 mm mm steel wires 5 m mains supply lead Available ex works in multi-voltage version (230 V, 400 V, 480 V) 100% tested and free-welded Specifications Elite 451 i & Elite 451 i-syn Mains voltage (tolerances) 3 x 400 V (-25% to +20%) Mains fuses (slow-blow) A 3 x 35 Setting range for welding current A 5 to A/80% 420 A/100% Dimensions L x W x H mm 1100 x 455 x 1000 Weight kg 115 Dimensions, wire feed unit L x W x H mm 690 x 300 x 410 Weight, wire feed kg 13.5 Elite 551 i Stable, soft, short arc even with long welding leads. Ideal for simple, reliable root welding without pool support, easy gap bridging. Inverter welding machine, DC Choice of two control systems: Basic (twin-knob operation) or synergic (one-knob operation) Basic: MIG/MAG, MMA, arc air gouging Mobile, can be lifted by crane and moved by fork lift Decompact, gas-cooled Connection capability for remote control and function torch 4-roller wire feed equipped for 1.0 mm mm steel wires 5 m mains supply lead Available ex works in multi-voltage version (230 V, 400 V, 480 V) 100% tested and free-welded Specifications Elite 551 i Mains voltage (tolerances) 3 x 400 V (-25% to +20%) Mains fuses (slow-blow) A 3 x 35 Setting range for welding current A 5 to A/60% 420 A/100% Dimensions L x W x H mm 1100 x 455 x 1000 Weight kg 115 Dimensions, wire feed unit L x W x H mm 690 x 300 x 410 Weight, wire feed kg 13.5

8 Welcome to a new world of welding Available at your local BOC Gas & Gear store. For your nearest location, please contact our Customer Service Centre on: Australia contact@boc.com BOC Limited ABN Riverside Corporate Park 10 Julius Avenue North Ryde NSW 2113 Australia New Zealand customer.servicenz@boc.com BOC Limited WN Great South Road Penrose, Auckland New Zealand Service and warranty Three year warranty covers parts and labour. Excludes torches and consumable items. Warranty will not apply if operating and service instructions are not followed. MP FDAUS K BOC is a trading name of BOC Limited. BOC Limited Image used on front cover is reproduced with the kind permission of EWM Hightec Welding GmbH.