MAXIDRILL 900 TAKE DRILLING TO A WHOLE NEW LEVEL.

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1 MAXIDRILL 900 TAKE DRILLING TO A WHOLE NEW LEVEL.

2 22 2 MaxiDrill 900. Meet the next MaxiDrill 900 intro headline generation in drilling performance. will go here. MaxiDrill 900 delivers high productivity and low cost with Nus the abor added alit autempe benefits ruptaqu of easy osandae handling and simple inventory. nobitat provide With 11 pressit new extensions, qui nimporum MaxiDrill errore, 900 is one ommosantur of the most moluptia wide-ranging ipidi niento drilling dolupta systems you can buy. eptatiam iusa se. Dolup tis tiorem pos eruptissi ius sam ipid ma A true universal application tool, this system from dolluptat oditiis imusae porepud ionsequi CERATIZIT offers balance so precise, you can count aut as molorun tibusam. on smooth drilling with high cutting speeds in some of the toughest materials on the machining floor. NOTE: KEEP THIS CATALOG for future reference and ordering.

MaxiDrill 900 DRILLING REFINED 3 Extended product line, new sizes. Contents MaxiDrill 900 is the new high-productivity tooling concept for the entire application spectrum in diameters.625 to 2.

System bnefits 4 Peripheral and central cutting edges are designed with the same geometry, size and grade, simplifying use, avoiding insert confusion and increasing productivity in one sweep.

3 MaxiDrill 900 DRILLING REFINED 3 Extended product line, new sizes. Contents MaxiDrill 900 is the new high-productivity tooling concept for the entire application spectrum in diameters.625 to 2.25 and lengths to 5xD. System bnefits 4 Peripheral and central cutting edges are designed with the same geometry, size and grade, simplifying use, avoiding insert confusion and increasing productivity in one sweep. Product extensions Inserts Applications 5 SONT The new SONT inserts in this program are available in 11 sizes. Now you can drill diameters from.625" all the way to 2.25." The new CTPP430 delivers high wear resistance and excellent toughness in a wide range of applications, including drilling at high speeds and with interrupted cuts, drilling through cast skin and in difficult situations, and drilling convex or inclined surfaces. The materials that can be machined range from steel and stainless steel to cast iron, non-ferrous metals and difficult-tomachine materials. Tools System C900 2xD (metric only) 12 System C900 3xD 14 System C900 4xD 18 System C900 5xD 21 Contents Technical information Cutting data 24 Off-center drilling 33 Coolant pressure 34 Formulas 35 Replacement parts 38

Easier to use Same insert used in central and peripheral positions More efficient production High feed rate, more holes possible; optimal chip evacuation through asymmetric chip pocket design System

4 42 System benefits MaxiDrill 900 Reach new levels of productivity. This is one system that s simple to use. Use the same insert in central and peripheral positions for an easy boost in efficiency and higher feed rates, even in the tough stuff. Easier to use Same insert used in central and peripheral positions More efficient production High feed rate, more holes possible; optimal chip evacuation through asymmetric chip pocket design System benefits Low cost/high productivity 4 cutting edges per insert; peripheral and central cutting edges have the same geometry, size and grade for simpler handling, less inventory High feeds in tough materials Even with lengths 5xD Better machining stability The radial force compensation prevents the drill axis from running off-center Universal grade Steel, stainless steel, cast iron, non-ferrous metals and hard-to-machine materials; diameter range; 3xD, 4xD, 5xD available Exceptional balance Chipbreaker design and insert mounting position are precision balanced for smooth drilling, even with high cutting parameters. Extremely long tool life Optimized for toughness and wear resistance NUMBER OF BORE HOLES MaxiDrill 140 COMP COMP Optimized chipbreaker geometry Adapted for higher cutting speed requirements Special applications Cross hole, stack drilling, drilling on uneven surfaces, chain drilling and more COMPETITOR Eliminates scoring Controlled deviation during return movement protects surfaces and cutting edges, even when boring in difficult start positions

Applications MaxiDrill 900 5 Universal application is possible The MaxiDrill 900 proves its high-performance capacity

Producing a transverse through-hole Stack drilling Drilling on an uneven surface Drilling on a stepped surface Drilling

possible, depending on the material Spot drilling in a central hole or bead DO NOT USE FOR REBORING!

Also, machining possibilities decrease when working in long-chipping tough materials. Application With a.625 2.

5 Applications MaxiDrill Universal application is possible The MaxiDrill 900 proves its high-performance capacity in a wide application range and most difficult-to-machine situations. Producing a transverse through-hole Stack drilling Drilling on an uneven surface Drilling on a stepped surface Drilling of a convex surface Drilling on inclined surfaces: the drill exits at an angle Drilling on a ridge Chain drilling is possible, depending on the material Spot drilling in a central hole or bead DO NOT USE FOR REBORING! Note: A 30% to 60% feed rate reduction is required for all drilling situations shown. Also, machining possibilities decrease when working in long-chipping tough materials. Application With a " diameter range and an asymmetrical chip pocket design for optimal chip evacuation, the MaxiDrill 900 system can maintain higher feed rates in steel, stainless steel, cast iron and non-ferrous metals than you ever thought possible.

6 The CERATIZIT Designation System 62 for cutting materials C TC P The CERATIZIT Designation System 1 Manufacturer: CERATIZIT 2 Cutting material W Uncoated carbide C CVD-coated carbide P PVD-coated carbide T Uncoated cermet E Coated cermet N Uncoated silicon nitride M Coated silicon nitride S Mixed ceramic I Sialon D PCD B CBN L CBN-coated H Sintered HSS 3 Main application (material) Variant 1: number 1 Steel 2 Stainless steel 3 Cast iron 4 Light and non-ferrous metals, non-metals 5 Heat-resistant alloys, titanium 6 Hard materials 7 Universal grade for a variety of application 4 Main application (machining method) 1 Turning 2 Milling 3 Parting and grooving 4 Drilling 5 Threading 6 Others 7 Universal grade for a variety of applications 5 ISO 513 Application range For example: ISO P35 Main application (material) Variant 2: ISO letter P Steel M Stainless steel K Cast iron N Light and non-ferrous metals, non-metals S Heat-resistant alloys, titanium H Hard materials X Universal grade for a variety of applications

7MaxiDrill 900 Grade description MaxiDrill 900 NEW!

A dynamo alone or in combination Run a tough, PVD-coated CTPP430 insert in the center with a wear-resistant, CVD-coated CTCP420 insert on the peripheral geometry and you get: Longer tool life

018 0.016 0.014 FLANK WEAR INDICATOR 0.012 0.010 0.008 0.006 0.004 0.002 Time (min.) 0.000 0.0 0.16 0.33 0.49 0.66 0.82 0.

7 7MaxiDrill 900 Grade description MaxiDrill 900 NEW! High-performance grade CTCP420 Reach new productivity levels with the CTCP420, a new high-performance grade for even longer working life in a wide range of applications. A dynamo alone or in combination Run a tough, PVD-coated CTPP430 insert in the center with a wear-resistant, CVD-coated CTCP420 insert on the peripheral geometry and you get: Longer tool life Increased speed of up to 30% For the peripheral cutting edge, we recommend using CTCP420 exclusively SILVERSTAR TM CTPP430 BLACKSTAR TM CTCP420 Longer Tool Life Using CTPP430/CTCP vb (in.) FLANK WEAR INDICATOR Time (min.) CTCP420 BLACKSTAR TM HC-P20 HC-K20 Abort criterion Flank wear main cutting edge (peripheral insert) Flank wear main cutting edge (center insert) Flank wear cutting edge at the radius (peripheral insert) Specification: Composition: Co 8.0%; mixed carbides 2.0%; WC balance Grain size: 1-2 µm Hardness: HV Coating specification: CVD TiCN-AI 2 O 3 Grade description Recommended application: The wear-resistant solution for steel and cast iron for high cutting speeds. CTPP430 SILVERSTAR TM HC-P30 HC-M25 HC-S25 Specification: Composition: Co 9.0%; others 0.75%; WC balance Grain size: 0.85 µm Hardness: HV Coating specification: PVD TiAlN Recommended application: The universal high-performance grade for steel, austenitic steel and heat-resistant alloys.

Chip grooves 82 MaxiDrill 900 CTCP420 Headline for this section. HC-P20 goes here.. HC-M20. HC-S20 Ficaboritius rempore ndunto cus arcitatem ilit ommoles simaximus esed molecepraero etur?

Haruptat odi Toughness restianimil iur sequi ressinimi, am, sit plaborum sanis di coriasp 0 2 4 6 8 10 iendeli taessit que providia. Wear resistance 0 2 4 6 8 10 Composition: Co 8.

8 Chip grooves 82 MaxiDrill 900 CTCP420 Headline for this section. HC-P20 goes here.. HC-M20. HC-S20 Ficaboritius rempore ndunto cus arcitatem ilit ommoles simaximus esed molecepraero etur? Sitatumque platatetur reriorrum enisciam et mint est ut enis volorum fuga. Haruptat odi Toughness restianimil iur sequi ressinimi, am, sit plaborum sanis di coriasp iendeli taessit que providia. Wear resistance Composition: Co 8.0%; mixed carbides 2.0%; WC balance Grain size: 0.85 µm Hardness: HV 1590 Coating specification: CVD AI 2 O 3 ; 15 µm MaxiDrill 900 CTPP430 HC-P30 HC-M25 HC-S25... Composition: Co 9.0%; other 0.75%; WC balance Grain size: 0.85 µm Chip grooves Toughness Hardness: HV 1590 Coating specification: PVD TiAlN; 7 µm Wear resistance Machining situation and stability Machining type Chip groove Material F / M / R -M30 γ =10 M MasterGuide: Ti Steel Stainless Cast iron Non-ferrous metals Heat-resistant Heat-resistant materials Hard materials Main application Extended application Machining situation and stability: Excellent Good Acceptable Difficult Machining type: F Fine machining M Medium machining R Rough machining

9 Chip grooves MaxiDrill Chip grooves MaxiDrill 900

MaxiDrill 900 10 2 Productivity takes a revolutionary turn. Get high feeds, even in depths up to 5xD. It s all because of the stable design.

10 MaxiDrill Productivity takes a revolutionary turn. Get high feeds, even in depths up to 5xD. It s all because of the stable design. CERATIZIT engineers MaxiDrill 900 tools with exceptional balance so radial force compensation prevents the turning axis from running off-center. Chipbreaker design and insert mounting position are precision balanced for smooth drilling, even with high cutting parameters. MaxiDrill 900

Inserts MaxiDrill 900 11 INSERTS PERFORMANCE FEATURES Four cutting edges per insert Peripheral and central cutting edges have the same geometry, size and grade use interchangeably for simpler

requirements, superior balance and smoother walls PVD and CVD coated grades designed for high feed rates TOWARDS CENTER INCREASING V C TOWARDS PERIPHERY STABLE AREA OF GEOMETRY LIGHT CUTTING AREA OF

11 Inserts MaxiDrill INSERTS PERFORMANCE FEATURES Four cutting edges per insert Peripheral and central cutting edges have the same geometry, size and grade use interchangeably for simpler handling and less inventory, or combine with other new MaxiDrill grades for even higher productivity Stable chipbreaker geometry, optimized for high feeds Geometry optimized for cutting speed requirements, superior balance and smoother walls PVD and CVD coated grades designed for high feed rates TOWARDS CENTER INCREASING V C TOWARDS PERIPHERY STABLE AREA OF GEOMETRY LIGHT CUTTING AREA OF GEOMETRY Inserts MaxiDrill 900 P M K N S H -M30 CTCP420 CTPP430 d l s r d 1 [mm] [mm] [mm] [mm] [mm] SONT ER-M SONT ER-M SONT ER-M SONT ER-M SONT ER-M SONT ER-M SONT ER-M SONT ER-M SONT ER-M SONT ER-M SONT ER-M CTCP420 CTPP430 d l s r d 1 V C Pages Pages 12 22

12 2 12 Tools 2xD (metric) mm Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l mm Tools 2xD (metric) D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 14.0 C900.2D.140.R SONT 04.. E C900.2D.145.R SONT 04.. E C900.2D.150.R SONT 04.. E C900.2D.155.R SONT 04.. E C900.2D.160.R SONT 05.. E C900.2D.165.R SONT 05.. E C900.2D.170.R SONT 05.. E C900.2D.175.R SONT 05.. E C900.2D.180.R SONT 06.. E C900.2D.185.R SONT 06.. E C900.2D.190.R SONT 06.. E C900.2D.195.R SONT 06.. E C900.2D.200.R SONT 06.. E C900.2D.205.R SONT 06.. E C900.2D.210.R SONT 07.. E C900.2D.220.R SONT 07.. E C900.2D.230.R SONT 07.. E C900.2D.240.R SONT 08.. E C900.2D.250.R SONT 08.. E C900.2D.260.R SONT 08.. E C900.2D.270.R SONT 08.. E C900.2D.280.R SONT 09.. E C900.2D.290.R SONT 09.. E C900.2D.300.R SONT 09.. E C900.2D.310.R SONT 09.. E C900.2D.320.R SONT 09.. E C900.2D.330.R SONT 10.. E C900.2D.340.R SONT 10.. E C900.2D.350.R SONT 10.. E C900.2D.360.R SONT 10.. E05 E E E E E Pages Page 11

13 Tools 2xD (metric) mm 13 Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l 1 D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 37.0 C900.2D.370.R SONT 12.. E C900.2D.380.R SONT 12.. E C900.2D.390.R SONT 12.. E C900.2D.400.R SONT 12.. E C900.2D.410.R SONT 12.. E C900.2D.420.R SONT 13.. E C900.2D.430.R SONT 13.. E C900.2D.440.R SONT 13.. E C900.2D.450.R SONT 13.. E C900.2D.460.R SONT 13.. E C900.2D.470.R SONT 15.. E C900.2D.480.R SONT 15.. E C900.2D.490.R SONT 15.. E C900.2D.500.R SONT 15.. E C900.2D.510.R SONT 15.. E C900.2D.520.R SONT 15.. E C900.2D.530.R SONT 15.. E C900.2D.540.R SONT 15.. E C900.2D.550.R SONT 17.. E C900.2D.560.R SONT 17.. E C900.2D.570.R SONT 17.. E C900.2D.580.R SONT 17.. E C900.2D.590.R SONT 17.. E C900.2D.600.R SONT 17.. E C900.2D.610.R SONT 17.. E C900.2D.620.R SONT 17.. E C900.2D.630.R SONT 17.. E mm Tools 2xD (metric) E E Pages Page 11

14 Tools 3xD (inch) " 2.25" Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l 1.625" 2.25" Tools 3xD (inch) D [in] Type, description d A d 1 l 1 l 2 l 3 [in] [in] [in] [in] [in] C900.3D.0625.R.04-EF SONT 04 E C900.3D.0750.R.06-EF SONT 06 E C900.3D.0812.R.06-EF SONT 06 E C900.3D.0875.R.07-EF SONT 07 E C900.3D.0937.R.08-EF SONT 08 E C900.3D.1000.R.08-EF SONT 08 E C900.3D.1125.R.09-EF SONT 09 E C900.3D.1250.R.09-EF SONT 09 E C900.3D.1312.R.10-EF SONT 10 E C900.3D.1375.R.10-EF SONT 10 E C900.3D.1500.R.12-EF SONT 12 E C900.3D.1625.R.12-EF SONT 12 E C900.3D.1750.R.13-EF SONT 13 E C900.3D.1875.R.15-EF SONT 15 E C900.3D.2250.R.17-EF SONT 17 E06 E E E E E E Pages Page 11

15 Tools 3xD (metric) mm 15 Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l 1 D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 14.0 C900.3D.140.R SONT 04.. E C900.3D.145.R SONT 04.. E C900.3D.150.R SONT 04.. E C900.3D.155.R SONT 04.. E C900.3D.160.R SONT 05.. E C900.3D.165.R SONT 05.. E C900.3D.170.R SONT 05.. E C900.3D.175.R SONT 05.. E C900.3D.180.R SONT 06.. E C900.3D.185.R SONT 06.. E C900.3D.190.R SONT 06.. E C900.3D.195.R SONT 06.. E C900.3D.200.R SONT 06.. E C900.3D.205.R SONT 06.. E C900.3D.210.R SONT 07.. E C900.3D.215.R SONT 07.. E C900.3D.220.R SONT 07.. E C900.3D.225.R SONT 07.. E C900.3D.230.R SONT 07.. E C900.3D.235.R SONT 07.. E C900.3D.240.R SONT 08.. E C900.3D.245.R SONT 08.. E C900.3D.250.R SONT 08.. E C900.3D.255.R SONT 08.. E C900.3D.260.R SONT 08.. E C900.3D.265.R SONT 08.. E C900.3D.270.R SONT 08.. E C900.3D.275.R SONT 08.. E C900.3D.280.R SONT 09.. E C900.3D.285.R SONT 09.. E C900.3D.290.R SONT 08.. E C900.3D.295.R SONT 08.. E C900.3D.300.R SONT 08.. E C900.3D.305.R SONT 08.. E C900.3D.310.R SONT 08.. E C900.3D.315.R SONT 09.. E C900.3D.320.R SONT 09.. E mm Tools 3xD (metric) E E E E Pages Page 11

16 Tools 3xD (metric) mm Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l mm Tools 3xD (metric) D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 32.5 C900.3D.325.R SONT 10.. E C900.3D.330.R SONT 10.. E C900.3D.335.R SONT 10.. E C900.3D.340.R SONT 10.. E C900.3D.345.R SONT 10.. E C900.3D.350.R SONT 10.. E C900.3D.355.R SONT 10.. E C900.3D.360.R SONT 10.. E C900.3D.365.R SONT 10.. E C900.3D.370.R SONT 12.. E C900.3D.380.R SONT 12.. E C900.3D.390.R SONT 12.. E C900.3D.400.R SONT 12.. E C900.3D.410.R SONT 12.. E C900.3D.420.R SONT 13.. E C900.3D.430.R SONT 13.. E C900.3D.440.R SONT 13.. E C900.3D.450.R SONT 13.. E C900.3D.460.R SONT 13.. E C900.3D.470.R SONT 15.. E C900.3D.480.R SONT 15.. E C900.3D.490.R SONT 15.. E C900.3D.500.R SONT 15.. E C900.3D.510.R SONT 15.. E C900.3D.520.R SONT 15.. E C900.3D.530.R SONT 15.. E C900.3D.540.R SONT 15.. E C900.3D.550.R SONT 17.. E C900.3D.560.R SONT 17.. E C900.3D.570.R SONT 17.. E C900.3D.580.R SONT 17.. E C900.3D.590.R SONT 17.. E C900.3D.600.R SONT 17.. E C900.3D.610.R SONT 17.. E C900.3D.620.R SONT 17.. E C900.3D.630.R SONT 17.. E02 E E Pages Page 11

17 Tools 17 Tools

18 2 18 Tools 4xD (inch) Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l 1.625" 2.25" Tools 4xD (inch) D [in] Type, description d A d 1 l 1 l 2 l 3 [in] [in] [in] [in] [in] C900.4D.0625.R.04-EF SONT 04 E C900.4D.0787.R.06-EF SONT 06 E C900.4D.0875.R.07-EF SONT 07 E C900.4D.0937.R.08-EF SONT 08 E C900.4D.1000.R.08-EF SONT 08 E C900.4D.1125.R.09-EF SONT 09 E C900.4D.1250.R.09-EF SONT 09 E C900.4D.1375.R.10-EF SONT 10 E C900.4D.1500.R.12-EF SONT 12 E C900.4D.1625.R.12-EF SONT 12 E C900.4D.1750.R.13-EF SONT 13 E C900.4D.1875.R.15-EF SONT 15 E C900.4D.2000.R.15-EF SONT 15 E C900.4D.2125.R.15-EF SONT 15 E C900.4D.2250.R.17-EF SONT 17 E06 E E E E E E Pages Page 11

Tools 4xD (metric) 14 36 mm 19 Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l 1 D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 14.0 C900.4D.140.R.04 20 30 123 56 73 SONT 04.. E02 15.0 C900.4D.150.

19 Tools 4xD (metric) mm 19 Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l 1 D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 14.0 C900.4D.140.R SONT 04.. E C900.4D.150.R SONT 04.. E C900.4D.160.R SONT 05.. E C900.4D.170.R SONT 05.. E C900.4D.180.R SONT 06.. E C900.4D.190.R SONT 06.. E C900.4D.200.R SONT 06.. E C900.4D.210.R SONT 07.. E C900.4D.220.R SONT 07.. E C900.4D.230.R SONT 07.. E C900.4D.240.R SONT 08.. E C900.4D.250.R SONT 08.. E C900.4D.260.R SONT 08.. E C900.4D.270.R SONT 08.. E C900.4D.280.R SONT 09.. E C900.4D.290.R SONT 09.. E C900.4D.300.R SONT 09.. E C900.4D.310.R SONT 09.. E C900.4D.320.R SONT 09.. E C900.4D.330.R SONT 10.. E C900.4D.340.R SONT 10.. E C900.4D.350.R SONT 10.. E C900.4D.360.R SONT 10.. E mm Tools 4xD (metric) E E E E E Pages Page 11

20 2 20 Tools 4xD (metric) mm Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l mm Tools 4xD (metric) D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 37.0 C900.4D.370.R SONT 12.. E C900.4D.380.R SONT 12.. E C900.4D.390.R SONT 12.. E C900.4D.400.R SONT 12.. E C900.4D.410.R SONT 12.. E C900.4D.420.R SONT 13.. E C900.4D.430.R SONT 13.. E C900.4D.440.R SONT 13.. E C900.4D.450.R SONT 13.. E C900.4D.460.R SONT 13.. E C900.4D.470.R SONT 15.. E C900.4D.480.R SONT 15.. E C900.4D.490.R SONT 15.. E C900.4D.500.R SONT 15.. E C900.4D.510.R SONT 15.. E C900.4D.520.R SONT 15.. E C900.4D.530.R SONT 15.. E C900.4D.540.R SONT 15.. E02 E E Pages Page 11

21 Tools 5xD (inch).562" 1.625" 21 Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l 1 D [in] Type, description d A d 1 l 1 l 2 l 3 [in] [in] [in] [in] [in] C900.5D.0562.R.04-EF SONT 04 E C900.5D.0625.R.04-EF SONT 04 E C900.5D.0687.R.05-EF SONT 05 E C900.5D.0750.R.06-EF SONT 06 E C900.5D.0812.R.06-EF SONT 06 E C900.5D.0875.R.07-EF SONT 07 E C900.5D.1000.R.08-EF SONT 08 E C900.5D.1125.R.09-EF SONT 09 E C900.5D.1187.R.09-EF SONT 09 E C900.5D.1250.R.09-EF SONT 09 E C900.5D.1312.R.10-EF SONT 10 E C900.5D.1375.R.10-EF SONT 10 E C900.5D.1437.R.10-EF SONT 10 E C900.5D.1500.R.12-EF SONT 12 E C900.5D.1562.R.12-EF SONT 12 E C900.5D.1625.R.12-EF SONT 12 E05.562" 1.625" Tools 5xD (inch) E E E E E E Pages Page 11

22 2 22 Tools 5xD (metric) mm Ø D ISO 9766 Ø d A Ø d 1 l 2 l 3 l mm Tools 5xD (metric) D Type, d A d 1 l 1 l 2 l 3 [mm] description [mm] [mm] [mm] [mm] [mm] 14.0 C900.5D.140.R SONT 04.. E C900.5D.150.R SONT 04.. E C900.5D.160.R SONT 05.. E C900.5D.170.R SONT 05.. E C900.5D.180.R SONT 06.. E C900.5D.190.R SONT 06.. E C900.5D.200.R SONT 06.. E C900.5D.210.R SONT 07.. E C900.5D.220.R SONT 07.. E C900.5D.230.R SONT 07.. E C900.5D.240.R SONT 08.. E C900.5D.250.R SONT 08.. E C900.5D.260.R SONT 08.. E C900.5D.270.R SONT 08.. E C900.5D.280.R SONT 09.. E C900.5D.290.R SONT 09.. E C900.5D.300.R SONT 09.. E C900.5D.310.R SONT 09.. E C900.5D.320.R SONT 09.. E C900.5D.330.R SONT 10.. E C900.5D.340.R SONT 10.. E C900.5D.350.R SONT 10.. E C900.5D.360.R SONT 10.. E C900.5D.370.R SONT 12.. E C900.5D.380.R SONT 12.. E C900.5D.390.R SONT 12.. E C900.5D.400.R SONT 12.. E C900.5D.410.R SONT 12.. E05 E E E E E Pages Page 11

Technical information 23 You know the drill.

Frustrations? Call the experts at CERATIZIT.

23 Technical information 23 You know the drill. Now find the right speed and feed, coolant pressure and machining formula for the results you need. It s all here. Questions? Frustrations? Call the experts at CERATIZIT. We ll have you running smooth in no time. Technical Information

24 Cutting data 24 2 MaxiDrill 900 Cutting data A R F N S H Work piece material Non alloyed steel Low alloyed steel High alloyed steel Corrosion-resistant steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat-resistant alloys Titanium alloys annealed annealed tempered annealed tempered tempered annealed tempered annealed tempered annealed quenched quenched hardened non hardened hardened non hardened hardened non hardened annealed hardened annealed hardened cast hardened and tempered Tempered steel hardened and tempered Chilled castings cast Tempered cast iron hardened and tempered * R m = ultimate tensile strength, measured in MPa Type of treatment / alloy.15% C.15% -.45% C.45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic VDI 3323 group Hardness HB / < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) 26 brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics 29 fibre-reinforced plastics 29 hard rubber 30 Fe-base Fe-base Ni or Co-base Ni or Co-base HRC 34 Ni or Co-base N/mm² 35 pure titanium 36 R m 440* alpha + beta alloys 37 R m 1050* HRC HRC HRC

25 Cutting data MaxiDrill 900 Cutting data V c (m/min) 220-360 170-300 170-300 200-335 160-265 120-240 130-240 120-240 145-300 100-180 120-240 120-220 100-170 100-170 145-240 120-220 145-240 120-220

25 25 Cutting data MaxiDrill 900 Cutting data V c (m/min) V c (ft/min) V c (m/min) V c (ft/min) Coated carbide CTCP420 Coated carbide CTPP430

26 Cutting data 26 2 MaxiDrill 900 3xD Feed Rates Inch SONT 04 SONT05 SONT 06 SONT 07 SONT 08/09 SONT 09 SONT 10 SONT 12 SONT 13 SONT 15 SONT 17 Ø.625 Ø Ø.875 Ø Ø1.250 Ø Ø1.50 Ø1.75 Ø1.875 Ø2.25 f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] n/a n/a n/a n/a n/a n/a n/a n/a Cutting data 3xD Feed Rates Inch n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

27 Cutting data MaxiDrill 900 2xD/3xD Feed Rates Metric 27 SONT 04 SONT05 SONT 06 SONT 07 SONT 08 SONT 09 SONT 10 SONT 12 SONT 13 SONT 15 SONT 17 Ø Ø Ø Ø Ø Ø28-32 Ø Ø37-41 Ø Ø Ø f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] xD/ 3xD Feed Rates Metric Cutting data

28 Cutting data 28 2 MaxiDrill 900 4xD Feed Rates Inch SONT 04 SONT 05 SONT 06 SONT 07 SONT 08 SONT 09 SONT 10 SONT 12 SONT 13 SONT15 Ø.625 Ø Ø Ø.875 Ø Ø1.250 Ø Ø1.500 Ø1.875 Ø f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] Cutting data 4xD Feed Rates Inch

29 Cutting data MaxiDrill 900 4xD Feed Rates Metric 29 SONT 04 SONT 05 SONT 06 SONT 07 SONT 08 SONT 09 SONT 10 SONT 12 SONT 13 SONT15 Ø Ø Ø19-20 Ø21-23 Ø24-27 Ø28-32 Ø33-36 Ø37-41 Ø Ø f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] Cutting data 4xD Feed Rates Metric

30 Cutting data 30 2 MaxiDrill 900 5xD Feed Rates Inch SONT 04 SONT 05 SONT 06 SONT 07 SONT 08 SONT 09 SONT 10 SONT 12 Ø Ø.687 Ø Ø.875 Ø Ø Ø Ø f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] f [in/rev] Cutting data 5xD Feed Rates Inch

31 Cutting data MaxiDrill 900 5xD Feed Rates Metric 31 SONT 04 SONT 05 SONT 06 SONT 07 SONT 08 SONT 09 SONT 10 SONT 12 Ø Ø Ø19-20 Ø21-23 Ø24-27 Ø28-32 Ø33-36 Ø37-41 f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] Cutting data 5xD Feed Rates Metric

32 2 32 Your orders are in the best hands. Great customer service drives everything we do, from continuous product innovation to custom tool designs. That s what makes the big world of CERATIZIT go around. Call with your order today

33 Off-center drilling 33 To guarantee that all four cutting edges of the insert are used, the following offset dimensions X must be observed: With the maximum offset X max the hole becomes: D max = D + 2X max INCH EXAMPLE: e.g. D = 1.00", X max = 0.01" D max = D = 1.02" METRIC EXAMPLE: e.g. D = 20 mm, X max = 0,20 mm D max = D + 0,4 = 20,4 mm Type, description Ø [in] Ø [mm] x max [in] max. offset x max [mm] D max [in] D max [mm] SONT ER , , , , , , , , , , , ,8 SONT ER , , , , , , , , , , , ,0 SONT ER , , , , , , , , , , , , , , , , , ,8 SONT ER , , , , , , , , , , , , , , , , , ,7 SONT ER , , , , , , , , , , , , , , , , , , , , , , , ,8 SONT ER , , , , , , , , , , , , , , , , , , , , , , , , , , ,6 Type, description Ø [in] Ø [mm] x max [in] max. offset x max [mm] D max [in] D max [mm] SONT ER , , , , , , , , , , , , , , , , , , , , , , , , , , ,9 SONT ER , , , , , , , , , , , , , , ,7 SONT ER , , , , , , , , , , , , , , ,6 SONT ER , , , , , , , , , , , , , , , , , , , , , , , ,2 SONT ER , , , , , , , , , , , , , , , , , , , , , , , , , , ,3 Off-center drilling The maximum radial offset dimension X influences the force compensation of the drill, therefore a low feed rate is recommended. Hole tolerances 3xD 4xD 5xD [in] [mm] [in] [mm] [in] [mm] Drilling diameter Drilling tolerance 0/ /-0,3 0/ /0,35 0/ /+.4

34 34 2 Coolant pressure Recommended coolant pressure and coolant flow To guarantee efficient chip evacuation from the hole, a minimum coolant pressure of 5 bar is required. The optimal coolant pressure is >15 bar. Coolant pressure

Formulas Inch 35 Revolution number Cutting speed Feed rate Feed rate Machining cross section Metal removal rate Speci force n = v c = f v f = A T = Q = k c = vc 12 π D π D n 12 f n π D 2 4 vf AT 12

35 Formulas Inch 35 Revolution number Cutting speed Feed rate Feed rate Machining cross section Metal removal rate Speci force n = v c = f v f = A T = Q = k c = vc 12 π D π D n 12 f n π D 2 4 vf AT 12 see table [min 1 ] [ft/min] [ft/rev.] [ft/min] [in 2 ] [in 3 /min] [N/mm 2 ] Material St 37.11; St St St St C 35, C 45, Ck /2175 C 60, Ck Mn Cr Cr Ni Cr Mo Cr V Tempered 100 Cr Speci force k c (N/mm 2 ) Power requirements Torque moment Q P c = η f kc D M 2 c = k c [kw] [Nm] Mn, Cr Ni alloyed steel Cr Mo alloyed steel Corrosion-resistant steel Feed force (approx.) F f 0,7 D 2 f k c [N] Hot working steel 2570 Drilling time Clearance Drilling depth T c = h L L + h vf [min] [in] [in] Nitriding steel 2570 GS GS GG 22, GG GGG 42 Aluminum cast alloys Formulas Please note! The k c values depend on the feed. Therefore, the table contains their upper limit values. The calculated power is possibly higher than the power actually needed (~10 20%). SUCCESS FACTORS: Drilling Process security and precision: Dimensional accuracy even under demanding conditions Excellent productivity: High feed rates are possible Reduced friction for smooth operations: Optimal chip evacuation through asymmetric chip flute design

36 2 36 Formulas Metric Revolution number Cutting speed Feed rate Feed rate Machining cross section Metal removal rate Specific cutting force n = v c = f v f = A T = Q = k c = vc 1000 π D π D n 1000 f n π D 2 4 vf AT 1000 see table [min 1 ] [m/min] [mm/rev.] [m/min] [mm 2 ] [cm 3 /min] [N/mm 2 ] Material St 37.11; St St St St C 35, C 45, Ck /2175 C 60, Ck Mn Cr Cr Ni Cr Mo Cr V Tempered 100 Cr Specific cutting force k c (N/mm 2 ) Power requirements Torque moment Q P c = η M f kc c = 1000 D 2 8 k c [kw] [Nm] Mn, Cr Ni alloyed steel Cr Mo alloyed steel Corrosion-resistant steel Feed force (approx.) F f 0,7 D 2 f k c [N] Hot working steel 2570 Formulas Drilling time Clearance Drilling depth T c = h L L + h vf [min] [mm] [mm] Nitriding steel 2570 GS GS GG 22, GG GGG 42 Aluminum cast alloys Please note! The k c values depend on the feed. Therefore, the table contains their upper limit values. The calculated power is possibly higher than the power actually needed (~10 20%).

37 Maxi Drill 900 System 37 MaxiDrill 900 System

38 2 38 Replacement parts Material Type, description Key size Torque moment [Nm] Torque moment [in.lbs] DMSD 3,2Nm/SORT 15IP IP15 3,2 28, DMSD 1,0Nm/SORT 07IP IP07 1,0 8, DMSD 1,2NM/SORT 08IP 08IP 1,2 10, DMSD 2,2NM/SORT 09IP 09IP 2,2 19, DMSD 5,0Nm/SORT 20IP 20IP 5,0 44, DMSD 0,7Nm/SORT 06IP 06IP 0,7 6,2 Material Type, description Key size /TORX 08IP F T08IP /TORX 07IP F T07IP /TORX 06IP F T06IP /TORX 09IP F T09IP /TORX 08IP 08IP /TORX 07IP IP /TORX 15IP T15IP /TORX 09IP 09IP /TORX 20IP T20IP /TORX 06IP 06IP Replacement parts Material Type, description Length Thread size Key size Torque moment [Nm] Torque moment [in.lbs] M3,0x7,0-09IP/ M3,0 T09IP 2,2 19, M3,5X8,6-15IP/ M3,5 T15IP 3,2 28, M2,2x5,0-07IP/ M2,2 T07IP 1,0 8, M2,5x6,0-08IP/ M2,5 T08IP 1,2 10, M4,5X10,5-20IP/ M4,5 T20IP 5,0 44, M2,0x4,3-06IP/ M2,0 T06IP 0,7 6, M1,8x3,6-06IP/ M1,8 T06IP 0,4 3,6 Material Type, description Length Thread size Key size /M8X1X8 DIN M8 SW4 SUCCESS FACTORS: Technical Support In machining, we encounter hundreds of drilling problems every day. Because we re the experts, and finding solutions and savings for you is what we do best. ROBERT BOKRAM Don t wait. Call us. We can help. Robert Bokram Product Manager - Enduser Cutting Tools T / F M ROBERT BOKRAM

MaxiDrill 900 System 39 This is the world of CERATIZIT. Customized solutions for every customer. Outstanding performance under severe conditions.

39 MaxiDrill 900 System 39 This is the world of CERATIZIT. Customized solutions for every customer. Outstanding performance under severe conditions. Exceptional process stability and economy. Innovations in substrate materials, advanced coatings and cutting-edge geometries. All designed for your success. MaxiDrill 900 System Call us

+352 311 911 E. info@ceratizit.com Contact for further information: CERATIZIT USA, Inc.

40 MaxiDrill 900: Drilling refined. More production. Less tool inventory. Longer tool life. Easier changeovers. New possibilities. Welcome to the world of CERATIZIT. Headquarters: CERATIZIT S.A. Route de Holzem 101 B.P. 51 L-8201 Mamer T F E. Contact for further information: CERATIZIT USA, Inc Stephens Drive US-Warren, MI United States T F E. Your sales partner: CTUS MAXIDRILL