WORLD LEADING NUMERICAL SIMULATION SOFTWARE

Transcription

1 WORLD LEADING NUMERICAL SIMULATION SOFTWARE 1

2 About Transvalor Transvalor has come a long way since our founding over 30 years ago as a pioneer in the world of computer-aided Material Forming Simulation. Our flagship product, FORGE software, is a standard in Material Forming simulation Worldwide. We provide industry-leading 3D solutions for Process design and analysis technologies to the Material Forming Industries. Today we stand as a World Leader in our industry. TRANSVALOR

3 Our DNA Transvalor is highly rooted with CEMEF Mines ParisTech research lab: Physical and numerical modeling of material forming processes Including more than 130 scientists Transvalor empowers successful research projects to deliver industrial strength software with more than 50 people. Our products designed for the industry we serve are driven by innovation. TRANSVALOR

4 Transvalor Worldwide Network NUMEX KC96 Sweden Czech Republic North-Middle- South America TRANSVALOR AMERICAS ENGINSOFT ONATUS Italy Turkey SCSK SUMISHO Japan FORGE MASTER KOREA South Korea 7 DISTRIBUTORS China NX TECHNOSYS India Channel network with certified local support TRANSVALOR

5 Some Customer References More than 500 companies world-wide entrust Transvalor with their material forming simulation needs. TRANSVALOR

6 Our Journey More functionalities for more Material Simulations More scalability for increased accuracy of results and computation speed COLDFORM 2009 FORGE Optimization 2012 THERCAST 2015 REM3D 2016 TRANSWELD DIGIMU 1984 FORGE 3D Founding Year FORGE 2D TRANSVALOR

7 Software Solutions for Material Forming Bulk metal forming Cold metal forming Plastic injection molding Ingot casting & Continuous casting Microstructural evolution Arc & Laser welding TRANSVALOR

8 Hot & Cold Forging with Why FORGE Improve your die life Reduce your time-to-market Improve the quality of the parts you produce Reduce production costs How can FORGE help you? 30 years of top-level expertise AAA meshing: Anisotropic, Automatic, Adaptive Optimization of the power of your multi-processor IT High agility in any industrial process set-up TRANSVALOR

9 Bulk Metal Forging with OTHER PROCESSES: Thread forming Pipe Rolling Wire drawing Stamping, deep drawing Extrusion Rolling Bending Hydroforming Rivet Crimping / Fastening Flow-forming/ Spinning Machining TRANSVALOR

10 Cold Forming with Why COLDFORM Validate your equipment choice Reduce prototyping costs Make products more reliable Optimize production processes How can COLDFORM help you? Rapid analysis of die strength Coupled part/die computations Rich materials database Rational decision making TRANSVALOR

11 Cold Forming with Numerical simulation software for 2D and 3D cold metal forming processes Simultaneous computation of elasticity and plastic strain Huge accuracy for residual stress and geometrical dimensions after forming With FORGE experience, the solver has a huge robustness TRANSVALOR

12 Cold Forming with OTHER PROCESSES: Wire drawing Tube & wire bending Stamping Deep drawing Piercing & Blanking TRANSVALOR

13 Metal Casting with Why THERCAST Guarantee your product quality Manage industrial risks Calibrate your process Reduce material costs How can THERCAST help you? Thermal/mechanical & liquid/solid coupling Predicting microstructure and local defects End-to-End simulation from casting to forging TRANSVALOR

14 Metal Casting with Simulation software for ingot casting Simulation software for continuous & semi-continuous casting Simulation and optimization of filling and solidification Huge accuracy for thermal & fluid mechanic simulation TRANSVALOR

15 Metal Casting with FOR: Filling Cooling Porosity Hot Tearing prediction Air Gap Bulging Convection Shrinkage Water Spray cooling TRANSVALOR

16 Injection molding with Why REM3D Reduce cycle time Analyze your filling defects Reduce mold design time Optimize your injection process How can REM3D help you? Unique AAA meshing technology: Anisotropic, Automatic, Adaptive Best results accuracy with reduced computation times Exclusive PU foam simulation (injection & expansion) TRANSVALOR

17 Injection molding with Expansion Module molding process of DOW polyurethanes foams Multifluids Module WAIM GAIM Co-Injection Base Module Monofluid Injection molding process Thermoplastics & Thermosets Fibers Module Reinforced Polymers Short Fibers Composites Process Unique accuracy of numerical simulation results for injection molding processes with thermal, rheological and chemical coupling resolution. Simulation of the complex mold filling in 3 dimensions and/or with major variations of thickness. SMC Module In association with Research projects Simulation of the full injectionexpansion polyurethane foam process with DOW characterized materials. TRANSVALOR

18 Injection molding with Determination of the fiber orientations during injection or compression processes with a unique easy understanding of ellipsoids representation. Full coupled injection-expansion resolution with a high precision/ stabilization scheme. Simulation of all multilateral injection processes : overmolding, gas assisted injection with the best accuracy. TRANSVALOR

19 Welding solution with Why TRANSWELD Control the heat affected zone Reduce residual stresses & distortions Predict the weld bead How can TRANSWELD help you? Multi-physic modeling True behavior of metal (liquid-mushy-solid states) TRANSVALOR

20 Welding solution with Applicable for arc welding (TIG/MIG/MAG) & Laser welding Unique capability to show the seam weld deposition. Automatic-Adaptive-Anisotropic remeshing. The guarantee for an optimum mesh quality near the heat source. Control on the heat affected zone. Check the influence of process parameters: flow rate, velocity, energy, torch angle, TRANSVALOR

21 Welding solution with Realistic representation of consecutive weld depositions Accurate prediction of temperature - stress strain distortion. Thanks to the multi-physic modeling that gives a true behavior of the metal in the liquid-mushy-solid states. Evolution of the seam weld by addition of material: the geometry of the weld is not guessed but it is truly shown. Thanks to the AAA remeshing. TRANSVALOR

22 A Unique Value Proposition RESEARCH RESEARCH INTELLIGENCE INTELLIGENCE INNOVATION INNOVATION TRANSVALOR

23 A Unique Value Proposition EXAMPLE RING ROLLING UPSETTING PUNCHING PIERCING ROLLING HEAT TREATMENT TRANSVALOR

24 A Unique Value Proposition EXAMPLE MULTI-STAGE HEADING STAGE #1 STAGE #2 STAGE #3 TRANSVALOR

25 A Unique Value Proposition EXAMPLE CONTINUOUS CASTING TENSILE STRESS PRESSURE TEMPERATURE TRANSVALOR

26 A Unique Value Proposition EXAMPLE REINFORCED INJECTION PART TEMPERATURE FIBERS WARPAGE TRANSVALOR

27 A Unique Value Proposition AAA REMESHING EXAMPLE USER INTERFACE PLATES WITH ASSEMBLY GAP RELEVANT RESULTS TRANSVALOR

28 Computation Speed All TRANSVALOR solutions run on multi-cores architecture Parallel computation Shorter computation times Larger number of concurrent simulations Higher result accuracy More complex parts 64 cores in a Cluster Configuration 32 cores within the same server TRANSVALOR

29 Solver up to 64 cores Flexibility and Mobility Unlimited Pre- and Post-Processors on the licensed sites Allocate license tokens dynamically across multiple and remote sites (floating license) Allow remote and mobile users to securely launch simulations while on the road Allow remote users to temporarily borrow tokens TRANSVALOR

30 Success stories Bharat Forge Global Holding GmbH - Germany Dr. M. Muckelbauer Innovation Manager "Primarily, we use the system FORGE of Transvalor. We achieved excellent results with very good computation times thanks to the parallelization of the calculation. Our R&D Teams in India and Germany compute on clusters with more than 120 cores". ArcelorMittal Industeel - France Dr. I. Poitrault - Manager Steel Process Section "The direct THERCAST - FORGE link is another plus for planning the forging and rolling of modeled ingots". DOW Benelux B.V. - Netherlands J. Claracq Lead Engineer Responsible Materials Science Europe Transvalor has developed, in their REM3D software, a unique and accurate foam molding simulation for both flexible and rigid PU Foams. We have validated the flow front position on short shots and using thermocouples. Accuracy of the simulation results is within the accuracy typical within experimental reproducibility. TRANSVALOR

31 THANK YOU FOR YOUR ATTENTION ADDRESS: TRANSVALOR 694, avenue Dr Maurice Donat Parc de Haute Technologie Mougins cedex France CONTACT: +33 (0) (0)