TECHNICAL DATA SHEET PETRON PLUS TM FORMULA 7 METALPRO ALPHA. PART NO. S: g, g, & g

Transcription

1 PETRON PLUS TM FORMULA 7 METALPRO ALPHA PART NO. S: g, g, & g TECHNICAL DATA SHEET Petron Plus TM Formula 7 MetalPro Alpha is designed to be compatible with oil based and water soluble coolants and cutting oils to significantly increase tool life, reduce energy requirements per operation, and substantially increase machine tooling productivity and part quality. Field tests routinely achieve the following benefits by adding to the base metalworking fluid: Increase tool life, Reduced tool or part failure rates, Reduced operating temperatures, Reduced energy costs for operations, Less machine maintenance, Reduced downtime for tool change, Increased lubricant change intervals, Less corrosion and rust, Provides greater thermal and oxidative stability, Provides better surface finishes on materials. Blend Petron Plus TM Formula 7 MetalPro Alpha to oil based oils at 5 to 20 percent. Blend only 2% to 4% of with water soluble fluids for optimum results. Remove 2% to 4% of the concentrate and replace with DO NOT blend with water alone, but follow manufacture s directions for mixing water soluble coolant or cutting oils. Available in 5 gallon pails, & 55 gallon drums. APPLICATIONS: 1. Oil based coolants and cutting oils. 2. Water soluble coolants or cutting fluids. 3. Drilling. 4. Milling. 5. Tapping. 6. Thread Cutting. 7. Grinding, Form. 8. Turning. 9. Heavy-Duty Broching 10. Boring. 11. Gear Generation and Hobbing. 12. Grinding, Plain. 13. Reaming. 14. Sawing. FEATURES: 1. Increase tool life. 2. Reduced tool or part failure rates. 3. Reduced operating temperatures. 4. Reduced energy costs for operations. 5. Less machine maintenance. 6. Reduced downtime for tool change. 7. Increased lubricant change intervals. 8. Less corrosion and rust. 9. Provides greater thermal and oxidative stability. 10. Provides better surface finishes on materials. BENEFITS: 1. Increase tool life 2. Reduced energy costs. 3. Reduce downtime. 4. Better surface finishes on material. PETRON PLUS TM GLOBAL, INC. P.O. BOX 1906 HUTCHINSON, KS USA, 620/ Phone, 620/ Fax,

2 METALPRO ALPHA METALWORKING FLUID - Part No Flash Point, F., >300 Gravity, API at 60 F., Pounds gallon, Kg/L at 15 C., Appearance, Brown Opaque METALWORKING APPLICATIONS a. NO CORROSIVE REACTION WITH IRON SURFACE b. STABLE TO HEAT AND WATER c. FORMATION BY ELECTRO ATTRACTION OF ADDITIVE TO SURFACE d. AMORPHOUS e. THICK (~0.5 TO 5.0 ) METALPRO ALPHA METALWORKING FLUID APPLICATIONS a. NO ODOR b. ENERGY SAVINGS c. REPLACES GRAPHITE AND OR MOLY d. STORAGE STABILITY e. TRANSPARENT FLUIDS METALPRO ALPHA METALWORKING FLUID ADVANTAGES LOWER COST HIGHLY EFFECTIVE IN METAL FORGING OPERATIONS. a. INCREASED DIE LIFE. b. REPLACES GRAPHITE AND OR MOLY. c. PROVIDES BETTER SURFACE FINISHES ON MATERIALS. d. REDUCED PART FAILURE RATE. HIGHLY EFFECTIVE IN SLOW SPEED MACHINING OPERATIONS a. GEAR CUTTING, BROACHING, TAPPING, THREADING. b. ENERGY EFFICIENT. c. INCREASED TOOL LIFE. d. REDUCED DOWNTIME FOR TOOL CHANGE. OPTIMUM PERFORMANCE IN COMBINATION WITH SULFUR AND SULFOCHLORINATED FLUIDS. December., 2010

3 METALPRO ALPHA METALWORKING FLUID ADDITIVE TOXICOLOGY METALPRO ALPHA IS NONTOXIC: TEST ACUTE ORAL LD 50 ACUTE DERMAL LD 50 INHALATION SKIN IRRITATION TEST EYE IRRITATION TEST RESULT >5000 mg >5000 mg NO DEATHS AFTER 1 HOUR 2.7 (NOT A PRIMARY SKIN IRRITANT, BUT AVOID FREQUENT OR REPEATED CONTACT.) PRIMARY EYE IRRITANT METALPRO ALPHA IN METALWORKING METAL FORMING a. EXTRUSION b. DRAWING c. COLD HEADING d. THREAD & SPLINE ROLLING METAL CUTTING a. GEAR CUTTING b. BROACHING c. THREADING d. TAPPING PLUNGE GRINDING

4 METALPRO ALPHA METALFORMING APPLICATIONS APPLICATION Petron Plus Metalpro Alpha Dosage, wt-% COLD HEADING 1-10 FORGING 10,15,20,30 DIECASTING PLUNGER LUBE 7 DRAWING 10 STAMPING 2 THREAD ROLLING 6 HIGH SPEED NUT TAPPING 1 LONGER TOOL LIFE BETTER FINISH LIGHT COLOR REPLACING GRAPHITE AND OR MOLY METALPRO ALPHA TESTS *(Following results are from actual in-plant and lab tests) METALFORMING TESTS a. FOUR AND ONE-HALF (4 1/2) TIMES MORE PARTS FORMED BEFORE DIE WAS REPLACED. GEAR HOBBING TESTS a. 20% FASTER MACHINE SPEEDS b. 15% INCREASE IN FEED RATE c. 25% LONGER TOOL SHARPENING INTERVAL d. ELIMINATION OF CHIP WELDING AND SMOKING e. IMPROVED SURFACE FINISH GEAR SHAPING TESTS a. ELIMINATION OF CHIP WELDING AND SMOKING b. 12% INCREASE IN FEED RATE c. 5% FASTER MACHINING SPEED d. 12% LONGER TOOL SHARPENING INTERVAL GEAR BROACHING TESTS: a. 9% decrease in energy required for operation. b. 15% increase in feed rate. * The results referred to above are indicative of those achieved in actual use, however, PPGI cannot guarantee similar results in all cases since results will vary based on applications, materials used, equipment and other variables. PPGI MAKES NO OTHER WARRANTY WITH RESPECT TO THE PERFORMANCE OF THE PRODUCT EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES.

5 METALPRO ALPHA ENERGY SAVING METALWORKING FLUID APPLICATION: BROACHING INTERNAL SPLINES IN HUB OF AISI 8620 SPUR PINION GEAR. MACHINE: LA POINTE BROACH (HYDRAULIC) TOOL IS 5 FEET LONG, 5 INCH DIAMETER, 83 CUTTING EDGES. FLUIDS: PROCEDURE: TEST RESULTS: a. COMMERCIAL CUTTING FLUID (1.4 wt-% S, 3.0 wt-% CL) b. FLUID (A) PLUS 2 wt-% PETRONOMICS METALPRO ALPHA METALWORKING FLUID. PRESSURE TRANSDUCER MEASUREMENTS USED TO CALCULATE WORK REQUIRED TO COMPLETE CUTTING STROKE DURING BROACHING OPERATION. 9.8% ENERGY SAVINGS. DRILLING TEST CONDITIONS PETRON PLUS METALPRO ALPHA WORK METAL:.. AISI 304 STAINLESS STEEL, 170 BHN. DRILLS:... 3/8-INCH HSS TWIST DRILLS, TIPS REGROUND TO 130 DEGREES. FEED RATE: in/revolution. HOLES:... 1-in DEEP BLIND HOLES TEST RESULTS:.. 95 TO 295% MORE HOLES DRILLED DEPENDING ON THE CUTTING OIL. * The results referred to above are indicative of those achieved in actual use, however, PPGI cannot guarantee similar results in all cases since results will vary based on applications, materials used, equipment and other variables. PPGI MAKES NO OTHER WARRANTY WITH RESPECT TO THE PERFORMANCE OF THE PRODUCT EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES.

6 PETRON PLUS FORMULA 7 METALPRO ALPHA EP SOLUBLE OIL PERFORMANCE IN DRILL TORQUE TEST AISI 304 STAINLESS STEEL 3/8 INCH HIGH SPEED TWIST DRILL REFERENCE FLUID:... COMMERCIAL SOLUBLE OIL wt-% WATER, 10 wt-% SOLUBLE OIL CONCENTRATE. TEST FLUID: 90 wt-% WATER, 5 wt-% SOL. OIL CONCENTRATE, PLUS 5 wt-% PETRONOMICS METALPRO ALPHA. TEST FLUID CONTAINING 5 wt-% REFERENCE PETRON PLUS FORMULA 7 TEST RESULTS FLUID METALPRO ALPHA TO FAILURE, rpm 1,000 1,400 NUMBER OF HOLES 800 rpm ,000 rpm * The results referred to above are indicative of those achieved in actual use, however, PPGI cannot guarantee similar results in all cases since results will vary based on applications, materials used, equipment and other variables. PPGI MAKES NO OTHER WARRANTY WITH RESPECT TO THE PERFORMANCE OF THE PRODUCT EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES.