PSTW. 6-corner shoulder cutter series. Volume 2

Transcription

1 6-corner shoulder cutter series Volume

2 KEY FEATURES: PHOENIX Positive rake angle geometry 6,55mm Economical cutting edges per side (total of 6) Flat cutting edge for excellent surface finish Chip pocket uniquely designed for heavy machining to enable maximum efficiency

3 BORE Type b D D a 90 shoulder cutter Double sided 6 corners inserts Bore type 50-5 mm 90 EDP Designation Z D D D L a b Type Specification Price R050M ,4 6, With coolant hole 7800 R050M ,4 6, With coolant hole 7800 R06M ,4 6, With coolant hole 7800 R06M ,4 6, With coolant hole 7800 R080M ,4 7 With coolant hole 780 R080M ,4 7 With coolant hole 780 R00M ,4 8 With coolant hole 780 R00M ,4 8 With coolant hole 7804 R5M ,4 9 With coolant hole 7805 R5M ,4 9 With coolant hole L D Type b D D a D L Accessories & spare parts Applicable cutter Clamping screw Power screw Wrench 90 degrees Ø 50~ FS405 (Torx 5) T5-D (Torx 5) Ø PS0 (M0X)

4 INSERTS B R ap b T 90 shoulder cutter Double sided 6 corners inserts EDP Designation Z B T R b ap max Grade P M K N S H dry dry GG GGG dry dry dry Price NEW TNHU0608ER-NM 6 0,8 6,55 0,8,5 CK NEW TNKU0608ER-GM 6 0,8 6,55 0,8,5 XC NEW TNKU0608ER-GM 6 0,8 6,55 0,8,5 XP NEW TNKU0608ER-GL 6 0,8 6,55 0,8,5 XC TNKU0608ER-GM 6 0,8 6,55 0,8,5 XC NEW TNKU0608ER-GL 6 0,8 6,55 0,8,5 XP NEW TNKU06ER-GM 6 0,8 6,55,,0 XP NEW TNKU066ER-GM 6 0,8 6,55,6 0,75 XP NEW TNKU060ER-GM 6 0,8 6,55,0 0,60 XP TNKU0608ER-GM 6 0,8 6,55 0,8,5 XP NEW TNKU0608ER-GM 6 0,8 6,55 0,8,5 XP NEW TNKU06ER-GM 6 0,8 6,55,,0 XP NEW TNKU066ER-GM 6 0,8 6,55,6 0,75 XP NEW TNKU060ER-GM 6 0,8 6,55,0 0,60 XP TNKU0608ER-GL 6 0,8 6,55 0,8,5 XP NEW TNKU0608ER-GM 6 0,8 6,55 0,8,5 XC TNKU0608ER-GR 6 0,8 6,55 0,8,5 XC NEW TNKU0608ER-GM 6 0,8 6,55 0,8,5 XP TNKU0608ER-GR 6 0,8 6,55 0,8,5 XP TNKU0608ER-SM 6 0,8 6,55 0,8,5 XC5040 Inserts Cutting conditions P M K Mild Steel-Carbon Steel (SS400-S0C) Carbon Steel-Alloy Steel (S50C-SCM440) Die Steel (SKD-SKD6) Stainless Steel (Dry) (SUS04-SUS40) Stainless Steel (Wet) (SUS04,SUS40) Tensile Strength / Hardness Milling Speed Vc (m/min) ~80HB 80 (00~ 50) ~80HB 80 (00 ~ 50) ~80HB 50 (80 ~ 00) ~50HB 50 (80 ~ 00) ~50HB 80 (60 ~ 0) Cast Iron (FC50) ~50N/mm² 00 (00~ 50) Ductile Cast Iron (FCD400) ~800N/mm² 80 (00~70) Feed per Tooth fz (mm/t) 0,5 (0,05~0,5) 0,5 (0,05~0,5) 0, (0,05~0,) 0, (0,05~0,8) 0, (0,05~0,8) 0, (0,~0,) 0,5 (0,05~0,5) ap (mm) S Superalloy (Wet) (Inconel 78) Titanium Alloy (Ti-AI-4V) - 5 (5 ~ 60) - 40 (0 ~ 0) 0,08 (0,05~0,5) 0,08 (0,05~0,5),5 Pre-hardened Steel (NAK80) 40~4HRC 00 (50~ 50) 0, (0,08~0,),5 H Steel for Die Casting (DAC55-DH) 4~48HRC 80 (40 ~ 0) 0,08 (0,06~0,5) Hardened Steel (SKD) 50~55HRC 60 (40 ~ 90) 0,06 (0,05~0,) 0,5 4

5 PHOENIX Excellent surface roughness Bottom roughness R050M-4 (Ø 50 x 4 flutes) 9 Insert Grade TNKU0608ER-GM (XP05) 8 7 S50C 6 Ra(μm) Cutting Speed 00m/min (,74min - ) 5 Rz(μm) Feed 50mm/min (0.mm/t) 4 Depth of cut ap=0.mm ae=mm 0 A B C High efficiency even in long overhang length applications Insert grade Cutting Method R050M-4 (Ø 50 x 4 flutes) TNKU0608ER-GM (XP05) S50C Slot MIlling (Ø 50 x 5 flutes) 's Single Sided Insert Cutter Coated Carbide Insert Milling volume (cm /min) Applicable cutting Range Depth of cut ap=mm ae=50mm (m/min) Cutting Speed Overhang length 90mm(.8D) Insert variation based on application Chipbreaker NM GL GM GR SM Application Aluminium Alloy & Non-Ferrous metal Low-resistance machining Multi-purpose machining & General steel milling Intermitted machining & Cast iron machining Superalloy & Difficult-to-machine material 5

6 PROCESSING DATA High-precision machining of press mold slide surface R050M-4 (Ø50 x 4 flutes) (mm) Side Roughness Milling Surface Insert Grade TNKU0608ER-GR (XP00) FCD500 Cutting Speed 00m/min (,90min - ) Feed Overhang Length,700mm/min (0.mm/t) ap=0.5mm ae=0.mm 40mm Double Column Machining Center The was able to achieve excellent surface precision during side finishing, satisfying the required run-out accuracy of under 0μm (µm) Ra=0.58μm Rz=4.4μm High efficiency machining of SUS04 (Stainless steel) R050M-4 (Ø50 x 4 flutes) 's Single Sided Insert Cutter (Ø50 x 5 flutes) : Small amount of burrs Insert Grade TNKU0608ER-GL (XP040) Coated Carbide Insert SUS04 Cutting Speed 50m/min(955min - ) Feed 700mm/min(0.8mm/t) 700mm/min(0.5mm/t) ap=5mm ae=5mm ap=mm ae=5mm : Large amount of burrs Processing Data Water Soluble Double Column Machining Center With the increase of depth of cut (ap), the competitor tool exhibited chattering and burrs, which hindered further efficiency improvement. Whereas the, even with one less corner, was able to increase machining efficiency by 67%, allowing high productivity. Highly efficient stable processing of long overhang length of 00 mm (5D) R06M-5 (Ø6 x 5 flutes) 's Double Sided Insert Cutter (Ø6 x 4 flutes) Insert Grade TNKU0608ER-GM (XC00) Coated Carbide Insert Overhang Length FC50 ap=mm ae=44mm 00mm (5D) Feed (mm/min) Applicable cutting Range 6 In this test, the achieved higher efficiency versus the competitor tool in the processing of long overhang length of L/D=5. Furthermore, due to the lack of sharpness in the cutting edge, the competitor tool had poor contact with the workpiece in the low-speed machining range, resulting in chattering (lined area on graph). With an ultra sharp cutting edge, the was able to achieve stable performance even in the low-speed cutting range (m/min) Cutting Speed Low-Speed Range Chattering occurred with the competitor tool

7 PROCESSING DATA Rough milling of construction machinery control valve R06M-5 (Ø6 x 5 flutes) 's Double Sided Insert Cutter (Ø6x 5 flutes) 0 (m) Milling Length Insert Grade TNKU0608ER-GR (XP00) Coated Carbide Insert FCD500 Cutting Speed 80m/min(90min - ) Feed,000mm/min(0.mm/t) ap=mm ae=45mm After machining 7m The demonstrated much greater wear resistance versus the competitor tool. In particular, it was able to effectively suppress wear progress of the cutting edge and achieved.5 times the durability versus the competitor. Long tool life in Ti-6Al-4V R050M-4 (Ø50 x 4 flutes) 's Double Sided Insert Cutter A,B (Ø50x 4 flutes) (m) Milling length 4 6 Insert Grade TNKU0608ER-SM (XC5040) Coated Carbide Insert Ti-6Al-4V Cutting Speed 40m/min(55min - ) Feed 8mm/min(0.08mm/t) ap=.5mm ae=0mm A B The (XC5040) was able to suppress wear resistance to prolong durability whereas the competitor equivalent product (double sided triangle insert) exhibited early wear and chipping. After machining 4m A (After machining m) 7Processing Data

8 OSG EUROPE LOGISTICS Avenue Lavoisier B-00 Z.I. Wavre - Nord - Belgium Tel: Fax: info@osgeurope.com OSG POLAND Sp. z.o.o. Spółdzielcza Halinów - Poland Tel: Fax: osg@osg-poland.com OSG TURKEY Rami Kişla Cad.No:56 Eyüp Istanbul Turkey Tel Fax: info@osg-turkey.com OSG BELUX Avenue Lavoisier B-00 Z.I. Wavre - Nord - Belgium Tel: Fax: info@osg-belgium.com OSG FRANCE Parc Icade, Paris Nord Immeuble Le Rimbaud Avenue des Nations CS Villepinte - France Tel: Fax: sales@osg-france.com OSG NETHERLANDS Bedrijfsweg 5-48 MG Harmelen Tel: Fax: info@osg-nl.com OSG UK Shelton house, 5 Bentalls Pipps Hill Ind Est, Basildon Essex SS4 BY Tel: Fax: sales@osg-uk.com SLOVAKIA Branch office of OSG Europe Logistics s.a. Tel (SK) Tel (BE) Fax (BE) sales-osgsvk@osgeurope.com OSG GERMANY Karl-Ehmann-Str. 5 D Göppingen - Germany Tel: Fax: info@osg-germany.de OSG SCANDINAVIA (For Scandinavian countries) Langebjergvaenget Roskilde - Denmark Tel: Fax: osg@osg-scandinavia.com SWEDEN Branch office of OSG SCANDINAVIA Abrahams Gränd Bromölla - Sweden Tel: Fax: osg@osg-scandinavia.com OSG IBERICA Bekolarra 4 E Vitoria-Gasteiz - Spain Tel: Fax: osg.iberica@osg-ib.com RUSSIA Butlerova street, 7B, office Moscow - Russia Tel: +7 (495) info@osg-russia.com ROMSAN INTERNATIONAL CO. SRL Reprezentant Exclusiv OSG -5, Nerva Traian Street 0044 Bucuresti - România Tel: Fax: romsan.int@romsan.ro AUSTRIA Branch office of OSG GERMANY Messestraße A-6850 Dornbirn Tel: Fax: info@osg-germany.de OSG ITALIA Via Cirenaica n. 5 int. 6/6 I - 04 Torino - Italy Tel: Fax: info@osg-italia.it WEXO PRÄZISIONSWERKZEUGE GmbH Siemensstraße D-65 Bad Homburg Tel: (067) Fax: (067) 0 6 verkauf@wexo.com OSG EUROPE LOGISTICS S.A. 06/08 - All rights reserved. OSG Europe 08. The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto unit-prices and any eventual tax(es) have to be added. The company is not responsible for any printing error in technical, price and/or any other data. specifications subject to change without notice.