KomPass REAMING. Inch and Metric

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1 KomPass REAMING Inch and Metric

2 KomPass REAMING BENEFITS for you As a brand of the KOMET GROUP, DIHART is known for its precision reaming technology which is sure to take you to the next level. For the cost-effective finish machining of bores, DIHART offers a comprehensive tool program of standardized Monomax monobloc tools, PCD reamers, application-specific multiblade stepped reamers and special tools. DIHART reamers offer accurate, cost-effective and reliable machining. Innovative solutions for finish bore machining: - REAMAX TS Modular reaming system - Reaming with indexable insert technology - DAH Compensating holder for accurate concentricity (<0.000"/0.00 mm)

3 Program summary Tool selection KOMET DIHART REAMAX TS KOMET DIHART REAMAX TS Duo 0 KOMET DIHART REAMAX 0 KOMET DIHART Monomax 0 KOMET DIHART Fullmax KOMET DIHART Duomax KOMET DIHART Insert reaming technology KOMET DIHART MicroSet System KOMET DIHART DAH Compensating holder Taper shanks HSK ABS DPS KOMET DIHART Rapid set head KOMET DIHART ring KOMET DIHART PCD Reamer Information KOMET SERVICE KOMET BRINKHAUS geometry (ASG), materials and coatings Numerical index

KOMET DIHART Innovative solutions for precision finishing of bores The KOMET GROUP is a leading global provider of DIHART reaming tools for the cost-effective, precise machining of bores.

For more than 0 years DIHART has been synonymous with high-precision reaming.

Our leading market position is the result of consistently higher quality and continuous development. The KOMET GROUP also offers the complete range of services internationally.

4 KOMET DIHART Innovative solutions for precision finishing of bores The KOMET GROUP is a leading global provider of DIHART reaming tools for the cost-effective, precise machining of bores. Our innovative solutions potential, comprehensive performance range and dedication are the basis for successful partnerships with our customers. For more than 0 years DIHART has been synonymous with high-precision reaming. We are successfully meeting the increasing demand for application-specific solutions and standard tools, and have been continuously expanding our solution competency and our innovative edge. Our leading market position is the result of consistently higher quality and continuous development. The KOMET GROUP also offers the complete range of services internationally. You can find us wherever you manufacture your products with a demand for quality. The standard tool range and the application-specific special tools guarantee precise, cost-effective and reliable machining. New product and solution concepts such as the modular high-speed reaming tools REAMAX TS, set a benchmark especially for standard products. Our knowledge of application-specific solutions offers unique perspectives. DIHART is the brand of the KOMET GROUP for precision reaming in new dimensions.

Index General informations Tool selection Program summary Reaming tools KOMET DIHART REAMAX TS KOMET

Page 0 0 0 0 Special tools Insert reaming KOMET DIHART MicroSet System Special tools Classic reaming tools

KOMET SERVICE 0 KOMET BRINKHAUS ToolScope Information geometry (ASG), cutting materials and coatings,

5 Index General informations Tool selection Program summary Reaming tools KOMET DIHART REAMAX TS KOMET DIHART REAMAX TS Duo KOMET DIHART REAMAX KOMET DIHART Monomax KOMET DIHART Fullmax KOMET DIHART Duomax Page Special tools Insert reaming KOMET DIHART MicroSet System Special tools Classic reaming tools KOMET DIHART Rapid set head KOMET DIHART ring KOMET DIHART PCD Reamer DAH Compensating holder KOMET SERVICE 0 KOMET BRINKHAUS ToolScope Information geometry (ASG), cutting materials and coatings, tolerances, surfaces, measuring, troubleshooting, inquiries, test-results Numerical Index KOMET GROUP international agencies

KOMET DIHART Tool selection This selection aid guides you quickly and easily to the tool system that is

KOMET DIHART Tool selection Our recommendation for a tool system suitable for you, which takes tolerance

Example Diameter 0 H to be machined leads to REAMAX TS tooling system According to the type of bore and

The best cutting geometry (ASG) can be seen in the table "Tool recommendation" in each section.

6 KOMET DIHART Tool selection This selection aid guides you quickly and easily to the tool system that is suitable for you requirements. KOMET DIHART Tool selection Our recommendation for a tool system suitable for you, which takes tolerance and diameter into consideration, can be found on page. Example Diameter 0 H to be machined leads to REAMAX TS tooling system According to the type of bore and material to be machined, you will be guided to the appropriate/ matching tool. The best cutting geometry (ASG) can be seen in the table "Tool recommendation" in each section. Example Material: 00 non-alloy steel Bore type: Through bore Tool recommendation: DST cutting material : J. geometry: ASG000 Recommended cutting data: speed: optimum vc = 0 m/min maximum vc = 00 m/min Feed for x 0,000 mm: optimum f =,00 mm/rev maximum f =,0 mm/rev

7 KOMET DIHART Tool selection IT-Tolerance x (..) x (.0.) Tool recommendation x (.00.) x 0.0. ( 0) x.. (0 ) x..0 ( 0) IT IT KOMET DIHART Fullmax KOMET DIHART Monomax KOMET DIHART Monomax KOMET DIHART REAMAX TS KOMET DIHART REAMAX TS KOMET DIHART Duomax IT KOMET DIHART Fullmax KOMET DIHART Monomax KOMET DIHART REAMAX KOMET DIHART REAMAX TS KOMET DIHART REAMAX TS KOMET DIHART Duomax M IT KOMET DIHART Fullmax KOMET DIHART Fullmax KOMET DIHART REAMAX KOMET DIHART REAMAX KOMET DIHART REAMAX TS KOMET DIHART Duomax IT-Tolerance class see chapter Overview standard reamers x 0. (,0) x 0.0 (,00) x 0. (,00) x 0. (,000) x 0.0 (,000) x 0. (0,00) x.0 (,) x. (0,000) x. (,000) x. (0,00) x. (,000) x. (0,000) x. (0,) Tool connection KOMET DIHART Fullmax DIN HA KOMET DIHART REAMAX KOMET DIHART Monomax P DIN P DIN DIN Form A KOMET DIHART REAMAX TS P DIN DAH ABS KOMET DIHART REAMAX TS Duo P DIN DAH ABS KOMET DIHART Duomax P DIN DAH ABS If you do not find a standard tool in this catalogue for your machining needs, we are happy to offer you a customer-specific tool.

8 KOMET DIHART Program summary Adapters DAH Compensating Holder HSK adapter DIN A E 0 HSK-A 0 HSK-A 0 HSK-A HSK-A 0 HSK-A00 DAH DAH DAH DAH Hydraulic chuck for tools with cylindrical shank E DAH DAH x x x 0 x x x x x x x x 0 x x x x 0 x ABS adapter E 0 ABS 0 ABS 0 ABS DAH DAH DAH Adapter for tools with ABS connection E DAH DAH DAH ABS ABS 0 ABS 0 ABS taper shank DIN AD/B E SK 0 SK 0 SK 0 DAH DAH DAH taper shank JIS B AD/B E SK 0 SK 0 DAH DAH DAH DAH 0 HS Compensating Holder HSK adapter DIN A E HSK-A x 0 x x x x x x x 0 x x x x 0 DPS Floating Holder VDI connection DIN 0 E VDI 0 VDI 0 VDI 0 x,0 0,00 taper shank DIN AD E SK 0 x 0 x x x x x x 0 x x x cylindrical shank similar to DIN E x x x, (") x, (¼") x,0 0,00 taper shank JIS B AD E BT 0 taper shank CAT 0 E CAT 0 x 0 x 0. x 0 x x x x x x 0 x x x x x x x x x 0 x x x

9 KOMET DIHART Program summary Reaming tools Cylindrical shank similar to DIN E E 0 ABS connection E DAH connection E mm x 0 x mm x 0 x x ABS ABS 0 DAH KOMET DIHART REAMAX TS x 0.0. inch ( mm) E KOMET DIHART REAMAX TS Duo x.. inch ( mm) E Cylindrical shank similar to DIN E mm x x 0 x x KOMET DIHART REAMAX x 0.. inch ( mm) E Cylindrical shank similar to DIN E 0 Inch mm x 0. x 0. x x 0. x 0 x.0 x x. x KOMET DIHART Rapid set head x 0.. inch ( mm) E 0 Cylindrical shank similar to DIN Cylindrical shank DIN HA Cylindrical shank DIN HA Inch mm x 0. x x 0. x x 0. x 0 x x x x 0 x mm x x x x x 0 mm x x x x 0 KOMET DIHART Monomax x inch (,00, mm) E KOMET DIHART Fullmax x inch (. 0.0 mm) E KOMET DIHART PCD Reamer x inch (.0 0. mm) E Cylindrical shank similar to DIN E 0 ABS connection E DAH connection E Inch x. mm x x 0 ABS 0 ABS ABS 0 DAH DAH KOMET DIHART Duomax x 0.. inch (0,00 0, mm) E KOMET DIHART ring x 0.. inch (0,00 0, mm) E cylindrical shank connection DAH connection ABS connection

KOMET DIHART REAMAX TS Modular Reaming System The flexible and cost effective DIHART REAMAX TS offers a precise clamping system with a standard connection for all DIHART REAMAX TS reaming heads,

DIHART REAMAX TS offer system modularity due to a versatile and clearly structured range of reaming heads which can handle all common diameter ranges and machining requirements.

10 KOMET DIHART REAMAX TS Modular Reaming System The flexible and cost effective DIHART REAMAX TS offers a precise clamping system with a standard connection for all DIHART REAMAX TS reaming heads, offering flexibility and cost-effectiveness thanks to fast and highprecision tool changing. DIHART REAMAX TS offer system modularity due to a versatile and clearly structured range of reaming heads which can handle all common diameter ranges and machining requirements. Tool costs and holder inventory are thereby reduced to a minimum. Application: - All current materials - Through and blind holes - Small bore tolerances - Up to D - High speed up to ft/min (00 m/min) - High feed up to 0.0 in/rev (. mm/rev) A connection for maximum production reliability This high-precision connection guarantees safer transfer of the torque that occurs during reaming and provides the concentricity required for precision machining. DIHART REAMAX TS is designed for high speed machining. Multi-flute tools Wear compensating for small tolerances and able to machine bore tolerances as small as IT, all DIHART REAMAX TS multi-flute tools are adjustable. Maximum repeatable accuracy is achieved without pre-setting - Longer tool life - Maximum performance - Extremely tight bore tolerances - Less machine down time Internal coolant system The coolant is supplied through the tool with flute or blind hole coolant styles. 0

BENEFITS for you: High-precision manufacturing for guaranteed quality Modular tool system for the highest flexibility Compensation for wear through simple adjustment Integrated run-out adjustment for

precision and function. Each insert has two effective cutting edges.

KOMET DIHART REAMAX TS Page Tool recommendation Reaming head x 0.0. inch (.000.000) Recommended cutting data KOMET DIHART REAMAX TS Duo Tool recommendation Indexable insert reaming head x.. inch (.000 0.

11 BENEFITS for you: High-precision manufacturing for guaranteed quality Modular tool system for the highest flexibility Compensation for wear through simple adjustment Integrated run-out adjustment for short lengths Can be adjusted for extremely small hole tolerances KOMET DIHART REAMAX TS Duo The use of inserts is revolutionizing reaming with multiple blade reamers and setting new levels in precision and function. Each insert has two effective cutting edges. Unlike boring tools, inserts for reaming tools are ground as a complete set directly on the basic element in their specific insert pocket. KOMET DIHART REAMAX TS Page Tool recommendation Reaming head x 0.0. inch ( ) Recommended cutting data KOMET DIHART REAMAX TS Duo Tool recommendation Indexable insert reaming head x.. inch ( ) Recommended cutting data The positions of the individual cutting edges on an insert are precisely defined during manufacturing and application. edges ground in a single operation ensure the degree of precision required for high precision bore machining. Holder Cylindrical shank DAH Zero adaptor ABS adaptor DAH adaptor 0 Numerous cutting materials and coatings for machining an extremely wide variety of materials. Assembly instruction Assembly parts / Accessories

12 KOMET DIHART REAMAX TS Tool recommendation High-speed machining Material group Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE geometry (ASG).0 00 m,00 non-alloy steels J. ASG000 DST J. ASG000 TiN.0,00-0,000 J. ASG000 DST J. ASG000 TiN P.0.0. <,00 lead alloys L J. ASG000 DST J. ASG000 TiN non alloy / low alloy steels: heat resistant structural, 0 > 0,000 heat treated, nitride and 0 J. ASG000 DST J. ASG000 TiN tools steels H > 0,000 high alloy steels H J. ASG00 TiN J. ASG00 TiN S material/ coating geometry (ASG) material/ coating non-alloy / low alloy steels 0 0. HSS M0 T.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V M K N.0..0 m,000 stainless steels 0L J. ASG00 DBF J. ASG00 DBF <0,000 stainless steels 0 J. ASG00 DBF J. ASG00 DBF 0 >0,000 stainless / fireproof steels 0 J. ASG00 DBF J. ASG00 DBF Class 0 gray cast iron G000 J. ASG000 DBG-N J. ASG000 DBG-N 0 alloy gray cast iron A Type J. ASG000 DBG-N J. ASG000 DBG-N m,000 0 spheroidal graphite cast 0-0- iron, ferritic D J. ASG000 DST J. ASG000 DBF 0 spheroidal graphite cast 0--0 iron, ferritic / perlitic D0 J. ASG000 DST J. ASG000 DBF >,000 0 spheroidal graphite cast iron, perlitic 000 malleable iron J. ASG000 DST J. ASG000 DBF 00 alloyed spheroidal graphite AD cast iron J. ASG000 DBG-N J. ASG000 DBG-N 00 vermicular cast iron J. ASG000 DBG-N J. ASG000 DBG-N copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut J. ASG000 DST J. ASG000 TiN 00 copper alloy, brass, bronze:average cut J. ASG000 TiN J. ASG000 TiN 0 wrought aluminium alloys 0 J. ASG00 DBC J. ASG00 DBC cast aluminium alloy: 0 Si-content <0% A.0 magnesium alloy J. ASG00 DBC J. ASG00 DBC 00 cast aluminium alloy: Si-content > 0% A.0 J. ASG00 DBC J. ASG00 DBC H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC For inquiries concerning tools for materials without a recommendation, please contact us. Patented design

13 High-speed machining KOMET DIHART REAMAX TS Tool recommendation Conventional machining with carbide geometry (ASG) material/ coating geometry (ASG) material/ coating geometry (ASG) material geometry (ASG) H. ASG000 DST H. ASG000 TiN J. ASG000 HM H. ASG000 HM material H. ASG000 DST H. ASG000 TiN J. ASG0 HM H. ASG0 HM H. ASG000 DST H. ASG000 TiN J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 TiN J. ASG000 HM H. ASG000 HM H. ASG00 TiN H. ASG00 TiN J. ASG00 HM H. ASG00 HM J. ASG0 HM H. ASG0 HM H. ASG00 DBF H. ASG00 DBF J. ASG00 HM H. ASG00 HM H. ASG00 DBF H. ASG00 DBF J. ASG00 HM H. ASG00 HM H. ASG00 DBF H. ASG00 DBF J. ASG00 HM H. ASG00 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 DBF J. ASG0 HM H. ASG0 HM H. ASG000 DST H. ASG000 DBF J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 DBF J. ASG000 HM H. ASG000 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 TiN J. ASG00 HM H. ASG00 HM H. ASG000 TiN H. ASG000 TiN J. ASG00 HM H. ASG00 HM H. ASG00 DBC H. ASG00 DBC J. ASG0 HM H. ASG0 HM H. ASG00 DBC H. ASG00 DBC J. ASG000 HM H. ASG000 HM H. ASG00 DBC H. ASG00 DBC J. ASG000 HM H. ASG000 HM speed and feed see pages -. Important: See chapter for more application details and safety notes!

14 KOMET DIHART REAMAX TS Duo Tool recommendation High-speed machining Material group Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE geometry (ASG) material/ coating geometry (ASG) material/ coating.0 m,00 non-alloy steels 00 J. J. ASG000 DST J. J. ASG000 TiN.0,00-0,000 non-alloy / low alloy steels 0 0 J. J. ASG000 DST J. J. ASG000 TiN S P. <,00 lead alloys L J. J. ASG000 DST J. J. ASG000 TiN.0 > 0,000 non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels 0 0 J. J. ASG000 DST J. J. ASG000 TiN.0 > 0,000 high alloy steels H H J. J. ASG00 TiN J. J. ASG00 TiN. HSS M0 T.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V.0 m,000 stainless steels 0L J. J. ASG00 DBF J. J. ASG00 DBF M. <0,000 stainless steels 0 J. J. ASG00 DBF J. J. ASG00 DBF.0 >0,000 stainless / fireproof steels 0 0 J. J. ASG00 DBF J. J. ASG00 DBF.0 0 gray cast iron Class G000 J. J. ASG000 DBG-N J. J. ASG000 DBG-N. 0 alloy gray cast iron A Type J. J. ASG000 DBG-N J. J. ASG000 DBG-N.0 m,000 0 spheroidal graphite cast iron, ferritic 0-0- D J. J. ASG000 DST J. J. ASG000 DBF K >,000 0 spheroidal graphite cast iron, ferritic / perlitic spheroidal graphite cast iron, perlitic malleable iron 0--0 D J. J. J. J. ASG000 ASG000 DST DST J. J. J. J. ASG000 ASG000 DBF DBF alloyed spheroidal graphite cast iron AD J. J. ASG000 DBG-N J. J. ASG000 DBG-N vermicular cast iron copper alloy, brass, lead-alloy bronze, lead bronze: good cut J. J. J. J. ASG000 ASG000 DBG-N DST J. J. J. J. ASG000 ASG000 DBG-N TiN. 00 copper alloy, brass, bronze:average cut J. J. ASG000 TiN J. J. ASG000 TiN N..0 0 wrought aluminium alloys cast aluminium alloy: Si-content <0% magnesium alloy 0 0 A.0 J. J. J. J. ASG00 ASG00 DBC DBC J. J. J. J. ASG00 ASG00 DBC DBC.0 00 cast aluminium alloy: Si-content > 0% A.0 J. J. ASG00 DBC J. J. ASG00 DBC.0 0,000 hardened steels < HRC H.0,000 hardened steels > HRC, m HRC For inquiries concerning tools for materials without a recommendation, please contact us. Patented design

15 H. H. ASG000 DST H. H. ASG000 TiN J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DST H. H. ASG000 TiN J. J. ASG0 HM H. H. ASG0 HM H. H. ASG000 DST H. H. ASG000 TiN J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DST H. H. ASG000 TiN J. J. ASG000 HM H. H. ASG000 HM H. H. ASG00 TiN H. H. ASG00 TiN J. J. ASG00 HM H. H. ASG00 HM J. J. ASG0 HM H. H. ASG0 HM H. H. ASG00 DBF H. H. ASG00 DBF J. J. ASG00 HM H. H. ASG00 HM H. H. ASG00 DBF H. H. ASG00 DBF J. J. ASG00 HM H. H. ASG00 HM H. H. ASG00 DBF H. H. ASG00 DBF J. J. ASG00 HM H. H. ASG00 HM H. H. ASG000 DBG-N H. H. ASG000 DBG-N J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DBG-N H. H. ASG000 DBG-N J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DST H. H. ASG000 DBF J. J. ASG0 HM H. H. ASG0 HM H. H. ASG000 DST H. H. ASG000 DBF J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DST H. H. ASG000 DBF J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DBG-N H. H. ASG000 DBG-N J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DBG-N H. H. ASG000 DBG-N J. J. ASG000 HM H. H. ASG000 HM H. H. ASG000 DST H. H. ASG000 TiN J. J. ASG00 HM H. H. ASG00 HM H. H. ASG000 TiN H. H. ASG000 TiN J. J. ASG00 HM H. H. ASG00 HM H. H. ASG00 DBC H. H. ASG00 DBC J. J. ASG0 HM H. H. ASG0 HM H. H. ASG00 DBC H. H. ASG00 DBC J. J. ASG000 HM H. H. ASG000 HM H. H. ASG00 DBC H. H. ASG00 DBC J. J. ASG000 HM H. H. ASG000 HM KOMET DIHART REAMAX TS Duo Tool recommendation High-speed machining geometry (ASG) material/ coating geometry (ASG) material/ coating Conventional machining with carbide geometry (ASG) material geometry (ASG) material speed and feed see pages -. Important: See chapter for more application details and safety notes!

16 KOMET DIHART REAMAX TS Reaming head expandable Material P M K N S H $ a l X 0.0. inch (X,000,000 mm) Pull stud included with the holder x D min. x x for face machining Selection: material, material, coolant supply material, coating P M K N S H P M K N S H J. H. HM $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) J. H. TiN $ $ $ ) $ $ $ ) $ J. H. DBG-N $ $ $ J. H. DBF $ $ $ J. H. DBC J. H. DST $ ) $ ) J. H. DJC $ ) J. H. DJF $ Custom reaming head selection options! for material for material Order example: J. Bore diameter mm Bore tolerance H Material 0 or ASG000 ( geometry page -) min. diameter for face machining X D X x a l Z ~ ~ ~ xd ( ) (xd.0) (.0) (0) xd 0. ( ) (xd.0) 0..0 xd 0. ( ) (xd.).00. xd 0. ( ) (xd.).0. xd 0. (.00 -.) (xd.0).0. xd 0. ( ) (xd.)..0 xd 0. ( ) (xd.).0. ( ) Selection: Dimensions xd 0. (xd.) 0. (.0) 0. (.0) 0. (.0) 0. (.0) 0. (.0) 0. (.0) 0. (.0) 0. (0) 0. (0) 0. () 0. () 0. (). (0). () material / coating for material without interruption with interruption Diameter H available from stock TiN DBG-N P M K N S H P M K N S H P M K N S H $ $ $ ) $ $ $ $ ) $ $ $ $ ) $ $ $ ) $ $ $ geometry geometry geometry ASG 000 or through hole machining ASG000 ASG 000 X D X x a l Z ~ ~ ~ H J..HN J..HD J.. HN 0 H J..0HN J..0HD J.. 0HN H J..HN J..HD J.. HN H J..HN J..HD J.. HN H J..HN J..HD J.. HN H J..HN J..HD J..HN H. 0. J..HN J..HD J.. HN 0 H. 0. J..0HN J..0HD J.. 0HN H 0. J..HN J..HD J.. HN H. 0. J..HN J..HD J.. HN 0 H. 0. J..0HN J..0HD J.. 0HN H J..HN J..HD J..HN 0 H 0 0. J..0HN J..0HD J.. 0HN H. 0.0 J..HN J..HD J.. HN ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&.

17 KOMET DIHART REAMAX TS Reaming head expandable Holder with cylindrical shank similar to DIN for X 0.0. inch ( ) A DAH Zero Holder with cylindrical shank similar to DIN for X 0.0. (.000.) A Holder with ABS connection for X.0. ( ) A Holder with DAH connection for X.. ( ) A Diameter H available from stock DBF DBC DST DJF P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H $ $ ) $ ) $ ) $ ) $ $ $ geometry geometry geometry geometry geometry or through hole ASG 000 ASG 00 ASG 000 machining ASG000 ASG 000 J..HN J..HG J..HN J..HD J..HN J..0HN J..0HG J..0HN J..0HD J..0HN J..HN J..HG J..HN J..HD J..HN J..HN J..HG J..HN J..HD J..HN J..HN J..HG J..HN J..HD J..HN J..HN J..HG J..HN J..HD J..HN J..HN J..HG J..HN J..HD J..HN J..0HN J..0HG J..0HN J..0HD J..0HN J..HN J..HG J..HN J..HD J..HN J..HN J..HG J..HN J..HD J..HN J..0HN J..0HG J..0HN J..0HD J..0HN J..HN J..HG J..HN J..HD J..HN J..0HN J..0HG J..0HN J..0HD J..0HN J..HN J..HG J..HN J..HD J..HN very good $ good Patented design

KOMET DIHART REAMAX TS Duo Indexable insert reaming head expandable Material P M K N S H $ a l Pull stud included with the holder X.. inch (.000 0.

18 KOMET DIHART REAMAX TS Duo Indexable insert reaming head expandable Material P M K N S H $ a l Pull stud included with the holder X.. inch ( mm) x D Selection: material, material, coolant supply Custom reaming head selection options! Selection: Dimensions material, coating P M K N S H P M K N S H J. H. HM $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) J. H. TiN $ $ $ ) $ $ $ ) $ J. H. DBG-N $ $ $ J. H. DBF $ $ $ J. H. DBC J. H. DST $ ) $ ) J. H. DJC $ ) J. H. DJF $ for material for material X D a l Z ~ ~. -.0 ( ) (.000.).0 -. ( ) 0. (.0) 0. (.0) 0. (.0). (0). (). () ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. New tool order example: Example J. Bore diameter mm Bore tolerance H Material.00 (SJR) or ASG000 ( geometry page -). Supply includes: Reaming head mounted with inserts and clamping screws N00 0 (S00-IP,Nm). Retipping order example: Example R. A reaming head sent back to KOMET by the customer will be delivered fitted with indexable inserts and clamping screws. It is also possible to order one or two indexable insert sets for this reaming head (example S.). Screwdriver see chapter. Assembly instructions inserts Cleaning: Make sure that the insert seats and inserts are absolutely clean/grease-free. If necessary, use compressed air to remove dust particles! Montage: All inserts and insert seats are marked with letters. This ensures correct assignment to the insert seat. The number markings ensure that all inserts are positioned correctly. Tighten the screw (order no. N00 0) to. Nm. Torque wrench order no. L0 0

19 X.. inch ( mm) a l Pull stud included with the holder KOMET DIHART REAMAX TS Duo Indexable insert reaming head solid Material P M K N S H $ x D Selection: material, material, coolant supply Custom reaming head selection options! Selection: Dimensions material, coating P M K N S H P M K N S H J. H. HM $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) J. H. TiN $ $ $ ) $ $ $ ) $ J. H. DBG-N $ $ $ J. H. DBF $ $ $ J. H. DBC J. H. DST $ ) $ ) J. H. DJC $ ) J. H. DJF $ for material for material X D a l Z ~ ~. -.0 ( ) (.000.).0 -. ( ) 0. (.0) 0. (.0) 0. (.0). (0). (). () ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. New tool order example: Example J. Bore diameter mm Bore tolerance H Material.00 (SJR) or ASG000 ( geometry page -). Supply includes: Reaming head mounted with inserts and clamping screws N00 0 (S00-IP,Nm). Retipping order example: Example R. A reaming head sent back to KOMET by the customer will be delivered fitted with indexable inserts and clamping screws. It is also possible to order one or two indexable insert sets for this reaming head (example S.). Screwdriver see chapter. very good $ good Measuring the diameter: The measuring tooth is located at letter A and is also marked on the holder with a spot. Caution! Uneven angle division! Two cutting edges are at 0 from each other = measuring tooth A. Measure the diameter at the front of the reaming head (due to tapering, see illustration). Avoid damaging the cutting edges When indexing the insert, the diameter must be readjusted. Delivery includes: REAMAX TS Duo with mounted inserts. A

20 KOMET DIHART REAMAX TS REAMAX TS Duo Cylindrical shank holder X 0.0. inch (X mm) P DIN REAMAX TS Pull stud x D x d h b L c REAMAX TS Duo short version P DIN long version for X D L b c X d L b c X d (.000.) A (0).0 (0). (0) 0. (0) 0. A (0). (0). (0) 0. (0) (0.000.) A (0).0 (0). (0) 0. (0) 0. A (0). (0). (0) 0. (0) (.000.) A (0).0 (0). (0) 0. (0) 0. A (0). (0). (0) 0. (0) (.000.) A (). (0).0 () 0. ().0 A (). (0).0 () 0. ()..0. (.000.) A (). (0).0 () 0. (). A (). (00).0 () 0. ().0..0 (.000.) A (0). (0). (0).0 (). A (0). (0). (0).0 ().0.0. ( ) A (0). (0). (0).0 ().0 A (0). (0). (0).0 ().0 Includes: Holder with key, pull stud and open-end wrench (R page ). Please order reaming head separately. Patented design 0

21 KOMET DIHART REAMAX TS DAH Zero holder for X 0.0. inch (X.000. mm) Please note: Holder is pre-clamped and set to a concentricity of < (< 0.00 mm) P DIN Pull stud Adjustment screw x D x d x d h b (x 0.0.0) b (x.00.) L c DAH Zero short version long version for X D L b c X d X d L b c X d X d (.000.) A ().0 (0). (0) 0. (0) 0. () 0. A (0). (0) 0. (0) 0. () (0.000.) A ().0 (0). (0) 0. (0) 0. () 0. A (0). (0) 0. (0) 0. () (.000.).00. (.000.) A () A..00. ().0 (0). (0). (0).0 () 0. (0) 0. ().0 (.).0 () 0. A..00. (0).0 A (0). (0).0 () 0. (0) 0. ().0 (.).0 () (.000.) A..00. (). (0).0 () 0. (). ().0 A..00. (00) Includes: Holder with key, pull stud and open-end wrench (R page ). Please order reaming head separately..0 () 0. (). ().

22 KOMET DIHART REAMAX TS REAMAX TS Duo ABS holder for X.0. inch (,000 0,000 mm) ABS REAMAX TS Pull stud x D ABS x d L REAMAX TS Duo ABS for X D L ABS X d.0. (.000.) A (0).0 () (.000.) A ().0 ()..0. ( ) A (). (0). Includes: Holder with key, pull stud and open-end wrench (R page ). Please order reaming head separately. ABS adapters see catalogue "KomPass DRILLING". Patented design

23 KOMET DIHART REAMAX TS REAMAX TS Duo DAH Holder for X.. inch (,000 0,000 mm) DAH REAMAX TS Pull stud x D DAH b L REAMAX TS Duo short version DAH long version for X D L b DAH L b DAH..0 (.000.).0. ( ) A.0.00 A (). (). (0). (0). (). (). A A ().0 (). (0). (0). (). ().0.0 Includes: Holder with key, pull stud and open-end wrench (R page ). Please order reaming head separately. DAH compensation holder see chapter.

KOMET DIHART REAMAX TS REAMAX TS Duo Assembly instructions Clean taper/face contact thoroughly

Open clamping jaws with key. Insert reaming head.

When inserting the reaming head this is drawn into its final position by the clamping jaws. Dia.

24 KOMET DIHART REAMAX TS REAMAX TS Duo Assembly instructions Clean taper/face contact thoroughly (grease and debris free). Screw retention knob into reaming head and tighten with open-end wrench. Open clamping jaws with key. Insert reaming head. M Close clamping jaws with key, noting recommended torque. When inserting the reaming head this is drawn into its final position by the clamping jaws. Dia. range Torque M ( ) in-lbs (. Nm) ( ) in-lbs (. Nm) 0..0 ( ) in-lbs ( Nm) ( ) in-lbs ( Nm).0 -. ( ) in-lbs ( Nm). -.0 ( ) in-lbs (0 Nm).0 -. ( ) in-lbs ( Nm) When removing, the reaming head is pressed out of its position by the clamping jaws which allows it to be easily removed from the holder: open the clamping jaws with the key, remove the reaming head. Adjusting to compensate for wear The bore tolerances as small as IT can be achieved by adjusting with the hexagonal key. Hexagonal wrench not included with REAMAX TS heads or holders.

Adjusting the DAH Zero holder: The tool is recommended for a maximum radial alignment of 0 µm.. Loosen all adjustment screws and tighten to Nm (new tools are delivered already adjusted).

. Using an Allen key, turn the appropriate adjustment screw clockwise until half of the runout error is corrected. Then over-tension by approx. µm.

25 Adjusting the DAH Zero holder: The tool is recommended for a maximum radial alignment of 0 µm.. Loosen all adjustment screws and tighten to Nm (new tools are delivered already adjusted).. Place μm dial against the indicating band.. Locate the highest runout point on the dial by rotating the tool.. Using an Allen key, turn the appropriate adjustment screw clockwise until half of the runout error is corrected. Then over-tension by approx. µm.. Loosen the opposite adjustment screw by the amount of over-tension value.. Set all adjustment screws until runout is less than µm. Please note: Based on adjustment steps to, the runout must be checked and, if necessary, realigned when the adapter is exchanged, the application is changed, every time after wear compensation is adjusted and before every re-use. When in use, adjustment screws must always be tightened to Nm. The max. readjustment torque is. Nm. KOMET DIHART REAMAX TS Operating Instruction DAH Zero Assembly parts / Accessories for X D (.000.) Size L Starting torque M IP L0 00 Operating key Hexagonal Pull studs Open-end wrench key* for pull studs L. in-lbs (. Nm) Width across flats Width across flats SW E SW (0.000.) 0..0 (.000.) SW, SW (00). (00). in-lbs (. Nm). in-lbs ( Nm) SW E SW 000 SW E SW (.000.).0. (.000.)..0 (.000.) SW SW SW (00). (00). (00). in-lbs ( Nm). in-lbs ( Nm). in-lbs (0 Nm) SW E SW 000 SW E SW SW E SW ( ) SW in-lbs ( Nm) SW 0 E SW 00

26 KOMET DIHART REAMAX TS Recommended cutting data Guideline values for reaming speed vc ft/min (m/min) Material group Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE HM TiN DBG-N optimum maximum DBF D Reamers short DBC DST DJC DJF HM optimum maximum D Reamers long TiN DBG-N DBF DBC DST DJC DJF.0 m,00 non-alloy steels 00 - (-0) - (00-0) - - (0-00) (0-00) - (-0) - (0-0) - (0-0) - (0-0).0,00-0,000 non-alloy / low alloy steels (-0) - (00-0) - - (0-00) (0-00) - (-0) - (0-0) - (0-0) - (0-0) P. <,00 lead alloys L - - (0-) (00-0) - - (0-00) (0-00) - - (0-) (0-0) - (0-0) - (0-0).0 > 0,000 non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels (-) - (00-0) - - (0-00) (0-00) - (-) - (0-0) - (0-0) - (0-0).0 > 0,000 high alloy steels H H - (-) - (0-) - (-) - (0-). HSS M0 T S.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V - (-) - (-).0 m,000 stainless steels 0L - (-) - (0-0) - (-0) - (-) - (0-0) - (-0) M. <0,000 stainless steels 0 - (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 >0,000 stainless / fireproof steels (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 0 gray cast iron Class G000 - (-) - (0-0) - - (0-0) (0-0) - - (-) (0-0) - (0-0) - (0-0). 0 alloy gray cast iron A Type - (0-) - (0-0) - (0-0) - (0-0) - - (0-) (0-0) - - (0-0) (0-0).0 K. m, spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic / perlitic 0-0- D 0--0 D0 - (-) - (-) - - (-00) (-00) -0-0 (0-0) (0-0) (-00) (-00) (-00) (-) (0-0) (0-0) (0-0) (-) -0 (0-0) - (0-0) -0 (0-0) - (0-0) -0 (0-0) - (0-0) -0 (0-0) - (0-0) -0 (0-0) - (0-0) 0.0 >,000 0 spheroidal graphite cast iron, perlitic malleable iron (-) -0-0 (0-0) (0-0) (0-0) (0-0) (0-0) (-) - (0-0) - (0-0) - (0-0) - (0-0) - (0-0) alloyed spheroidal graphite cast iron AD - (-) - (0-0) - - (0-00) (0-00) - (-) - (0-0) - - (0-00) (0-00) vermicular cast iron - (-) - (0-0) - - (0-0) (0-0) - (-) - (0-0) - - (0-0) (0-0).0 0 copper alloy, brass, lead-alloy bronze, lead bronze: good cut - - (-0) (0-00) -0 (0-0) - - (-0) (0-0) - (0-00). 00 copper alloy, brass, bronze:average cut - (-0) - (0-0) - - (-0) (0-0) N wrought aluminium alloys cast aluminium alloy: Si-content <0% magnesium alloy cast aluminium alloy: Si-content > 0% 0 0 A.0 A.0 - (-0) - (-0) - (-0) - (0-00) - (00-00) - (00-00) - (-0) - (-0) - (-0) - (0-00) - (0-00) - (0-00).0 0,000 hardened steels < HRC H.0,000 hardened steels > HRC, m HRC Reaming allo wance in diameter inch (mm)

27 Important: See chapter for more application details and safety notes! KOMET DIHART REAMAX TS Feed f in/rev (mm/rev) with face cut, feed reduced by 0% optimum maximum ASG000, ASG00, ASG0, ASG00 ASG0, ASG0 optimum maximum ASG000, ASG0B, ASG0 ASG0, ASG0, ASG0 x ( -.) x ( -.) x (. -.) x.0 -. ( - ) 0 x ( -.) x ( -.) x (. -.) x.0 -. ( - ) (0.0-.0) (.00-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.00-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) (.0-.00) ( ) ( ) (0.0-.0) (.0-.00) ( ) ( ) ( ) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) (0.0-.0) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.00-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.00) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (0.0-.0) (.00-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )

28 KOMET DIHART REAMAX TS Duo Recommended cutting data Material group Strength Rm (lbf/ins²) Guideline values for reaming Hardness HB Material Material example material code ANSI / SAE HM TiN DBG-N DBF speed vc ft/min (m/min) optimum maximum optimum maximum D Reamers short DBC DST DJC DJF HM TiN D Reamers long DBG-N DBF DBC DST DJC DJF.0 m,00 non-alloy steels (-0) (00-0) - - (0-00) (0-00) - - (-0) (0-0) - (0-0) - (0-0).0,00-0,000 non-alloy / low alloy steels (-0) (00-0) - - (0-00) (0-00) - - (-0) (0-0) - (0-0) - (0-0) P. <,00 lead alloys L - - (0-) (00-0) - - (0-00) (0-00) - - (0-) (0-0) - (0-0) - (0-0).0 > 0,000 non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels (-) - (00-0) - - (0-00) (0-00) - (-) - (0-0) - (0-0) - (0-0).0 > 0,000 high alloy steels H H - (-) - (0-) - (-) - (0-). HSS M0 T S.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V - (-) - (-).0 m,000 stainless steels 0L - (-) - (0-0) - (-0) - (-) - (0-0) - (-0) M. <0,000 stainless steels 0 - (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 >0,000 stainless / fireproof steels (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 0 gray cast iron Class G (0- (-) (0-0) (0-0) 0) (0- (-) (0-0) (0-0) 0). 0 alloy gray cast iron A Type - - (0-) (0-0) - - (0-0) (0-0) (0-) (0-0) (0-0) (0-0) K m, >,000 0 spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic / perlitic spheroidal graphite cast iron, perlitic malleable iron 0-0- D 0--0 D (-) - (-) - (-) - - (- (-00) 00) -0-0 (0- (0-0) 0) -0-0 (0- (0-0) 0) (-00) (-00) (-00) (-) (0-0) (0-0) (0-0) (-) (0-0) (0-0) (0-0) (-) -0-0 (0- (0-0) 0) - - (0- (0-0) 0) - - (0- (0-0) 0) -0 (0-0) - (0-0) - (0-0) -0 (0-0) - (0-0) - (0-0) -0 (0-0) - (0-0) - (0-0) alloyed spheroidal graphite cast iron AD - (-) - (0-0) - - (0-00) (0-00) (-) (0-0) (0-00) (0-00) vermicular cast iron - (-) - (0-0) - - (0-0) (0-0) (-) (0-0) (0-0) (0-0).0 0 copper alloy, brass, lead-alloy bronze, lead bronze: good cut - - (-0) (0-00) -0 (0-0) - - (0- (-0) 0) - (0-00). 00 copper alloy, brass, bronze:average cut - - (-0) (0-0) - - (-0) (0-0) N wrought aluminium alloys 0 cast aluminium alloy: Si-content <0% magnesium alloy cast aluminium alloy: Si-content > 0% 0 A.0 A.0 - (-0) - (-0) - (-0) - (0-00) - (00-00) - (00-00) - (-0) - (-0) - (-0) - (0-00) - (0-00) - (0-00).0 0,000 hardened steels < HRC H.0,000 hardened steels > HRC, m HRC Reaming allo wance in diameter inch (mm)

29 Important: See chapter for more application details and safety notes! KOMET DIHART REAMAX TS Duo Feed f in/rev (mm/rev) with face cut, feed reduced by 0% optimum maximum optimum maximum Recommended cutting data ASG000, ASG00, ASG0, ASG00 ASG0, ASG0 ASG000, ASG0 ASG0, ASG0, ASG0 x. -.0 ( -.) (.00-.0) x.0 -. ( - 0) (.0-.0) x. -.0 ( -.) (.0-.0) x.0 -. ( - 0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) (.0-.0) ( ) ( ) (.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (0.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( )

30 KOMET DIHART REAMAX The new dimension in high performance reaming More performance. More flexibility. DIHART s high-speed reaming series, REAMAX, provides maximum cutting performance through multiple cutting edges and offers all the advantages of replaceable cutting inserts in one system. - Maximum efficiency and complete process capability - High rigidity during maximum cutting speed - No size setting when blades are replaced - Maximum flexibility for combining cutting materials and coatings along with diameters and geometry are available and can be chosen for each specific application - Made to order, short delivery time - Precise repeatability and replacement accuracy - Designed for inner coolant supply and minimal quantity lubrication (MQL) Reaming tools The modular reaming tool consists of a tool holder with cylindrical shaft and the REAMAX replaceable head. A high precision short taper ensures the connection between the replaceable head and the holder. Precise repeatability from head to head allows for minimal tool change time. Simple possible replacement The DIHART REAMAX replaceable head is fixed on to the tool holder with a tie-rod and a clamping nut. There is no need for time and cost intensive setting to the final size as the heads are manufactured specifically for each application to the exact diameter and tolerance. DIHART REAMAX offers replacement time with no idle time. Application: - All current materials - Through and blind holes - D and D - High speed up to ft/min (00 m/min) - Feed up to 0.0 in/rev (. mm/rev) 0

31 KOMET DIHART REAMAX Page BENEFITS for you: Precision ground modular system for guaranteed consistency Maximum stability for the most demanding machining tasks Extremely high repeatability through a tapered flat bearing face Extremely high machining performance for the maximum efficiency Minimum quantity lubrication (MQL) optimized for environmentally friendly use Tool recommendation Replaceable head x 0.. inch ( ) Holder Cylindrical shank Assembly instructions Assembly parts / Accessories Recommended cutting data Maximum process efficiency and accurate repeatability Result in steel with KOMET DIHART REAMAX -replaceable insert X [inch] 0. Bore tolerance Number of bores Replacement precision of the KOMET DIHART REAMAX -interface Runout [µm] 0 0 Measuring Replaceable insert Replaceable insert Replaceable insert Replaceable insert

32 KOMET DIHART REAMAX Tool recommendation.0 geometry (ASG) High-speed machining material/ coating geometry (ASG) material/ coating 00 m,00 non-alloy steels 0. ASG0 DST 0.0 ASG0 TiN.0, , ASG0 DST 0.0 ASG0 TiN P.0.0. <,00 lead alloys L 0. ASG0 DST 0.0 ASG0 TiN non alloy / low alloy steels: heat resistant structural, 0 > > 0, heat treated, nitride and 0 0. ASG0 DST 0. ASG000 TiN tools steels H > > 0, high alloy steels H 0. ASG00 TiN 0. ASG00 TiN S Material group Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE non-alloy / low alloy steels 0 0. HSS M0 T.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A., titanium, titanium alloys Ti-Al-V M K H N L m, stainless steels 0. ASG00 DBF 0. ASG00 DBF <0,000 < 00 stainless steels 0 0. ASG00 DBF 0. ASG00 DBF 0 >0,000 > 00 stainless / fireproof steels 0 0. ASG00 DBF 0. ASG00 DBF Class 0 gray cast iron G ASG000 DBG-N 0. ASG000 DBG-N 0 alloy gray cast iron A Type 0. ASG000 DBG-N 0. ASG000 DBG-N spheroidal graphite cast 0-0- m, iron, ferritic D 0. ASG000 DST 0. ASG000 DBF spheroidal graphite cast iron, ferritic / perlitic D0 0. ASG000 DST 0. ASG000 DBF >, spheroidal graphite cast iron, perlitic 000 malleable iron 0. ASG000 DST 0. ASG000 DBF 00 alloyed spheroidal graphite AD cast iron 0. ASG000 DBG-N 0. ASG000 DBG-N 00 vermicular cast iron 0. ASG000 DBG-N 0. ASG000 DBG-N copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut 0. ASG000 DST 0. ASG000 TiN 00 copper alloy, brass, bronze:average cut 0. ASG000 TiN 0. ASG000 TiN 0 wrought aluminium alloys 0 0. ASG00 DBC 0. ASG00 DBC cast aluminium alloy: 0 Si-content <0% A.0 magnesium alloy 0. ASG00 DBC 0. ASG00 DBC 00 cast aluminium alloy: Si-content > 0% A.0 0. ASG00 DBC 0. ASG00 DBC hardened steels 0, < HRC 0. ASG0 DBG-N hardened steels, > HRC, m HRC 0. ASG0 DBG-N For inquiries concerning tools for materials without a recommendation, please contact us. Patented design

33 High-speed machining KOMET DIHART REAMAX Tool recommendation Conventional machining with carbide geometry (ASG) material/ coating geometry (ASG) material/ coating geometry (ASG) material geometry (ASG) 0. ASG000 DST 0. ASG000 TiN 0. ASG000 HM 0. ASG000 HM material 0. ASG000 DST 0. ASG000 TiN 0. ASG0 HM 0. ASG0 HM 0. ASG000 DST 0. ASG000 TiN 0. ASG000 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 TiN 0. ASG000 HM 0. ASG000 HM 0. ASG00 TiN 0. ASG00 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG0 HM 0. ASG0 HM 0. ASG00 DBF 0. ASG00 DBF 0. ASG00 HM 0. ASG00 HM 0. ASG00 DBF 0. ASG00 DBF 0. ASG00 HM 0. ASG00 HM 0. ASG00 DBF 0. ASG00 DBF 0. ASG00 HM 0. ASG00 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 DBF 0. ASG0 HM 0. ASG0 HM 0. ASG000 DST 0. ASG000 DBF 0. ASG000 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 DBF 0. ASG000 HM 0. ASG000 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG000 TiN 0. ASG000 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG00 DBC 0. ASG00 DBC 0. ASG0 HM 0. ASG0 HM 0. ASG00 DBC 0. ASG00 DBC 0. ASG000 HM 0. ASG000 HM 0. ASG00 DBC 0. ASG00 DBC 0. ASG000 HM 0. ASG000 HM 0. ASG0 DBG-N 0. ASG0 DBG-N speed and feed see pages -. Important: See chapter for more application details and safety notes!

34 KOMET DIHART REAMAX Replaceable head X 0.. inch (X,000 0,000 mm) a a Material P M K N S H $ x D x x x D x x Please note: Don't use x inch (-. mm) for blind hole machining for through hole machining f Selection: material, material, coolant supply material, coating P M K N S H P M K N S H HM ) ) ) ) ) ) ) ) ) ) TiN $ $ ) $ $ ) $ DBG-N $ $ $ DBF $ $ $ DBC DST $ ) DJC $ ) Custom reaming head selection options! for material for material Selection: Dimensions min. diameter for face machining X D X x a f Z ~ ~ ~ xd 0.0 (,000,) (xd.) xd 0. (,000,) (xd.0) 0..0 xd 0. (,000,) (xd.0).0. xd 0. (,000,000) (xd.0).. xd 0. (,00 0,000) (xd.0) 0. (.0) 0. (.0) 0. (.0) 0. (.0) 0. (.0) 0.0 (0.) 0.0 ( ( ( (0. Order example: 0. Bore diameter mm Bore tolerance H Material 00 or ASG000 ( geometry page -) material / coating for material without interruption with interruption Diameter H available from stock DBG-N DST P M K N S H P M K N S H P M K N S H $ $ ) $ ) $ $ geometry geometry geometry or through hole ASG 000 ASG 000 machining ASG000 X D X x a f Z ~ ~ ~ H, HN 0..HN 0..HD H HN 0..HN 0..HD H HN 0..HN 0..HD 0 H HN 0..0HN 0..0HD H HN 0..HN 0..HD H HN 0..HN 0..HD H HN 0..HN 0..HD H HN 0..HN 0..HD 0 H HN 0..0HN 0..0HD ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. very good $ good

35 Cylindrical shank holder X 0.. inch (X,000 0,000 mm) KOMET DIHART REAMAX Please note: Not suitable for shrinking suitable for MQL P DIN x D x d h b L c short version long version for X D L b c X d L b c X d (,000,) (,000,) (0). () D D.0 (). (0) 0.0 () 0. (0) (). () D D.0 (). (0) 0.0 () 0. (0) (,000,) (0) D.0 () 0. () () D.0 () 0. () (,000,000) (0) D.0 () 0. () () D.0 () 0. ()... (,00 0,000) () D. (0).0 () (0) D.0 (0).0 (). Includes: Holder with assembly parts / accessories (page ). Please order replaceable head separately. Patent applied for inside and outside Germany

KOMET DIHART REAMAX Assembly instructions Clean taper/face contact

Important note: for taper size, and, fit with marking on tie bar and

Before tightening, turn insert and tie bar clockwise until it stops.

the recommended torque M. Dia Range Torque M 0. 0. (.000.

0. (.000.000) - in-lbs (-0 Nm).. (.00 0.

36 KOMET DIHART REAMAX Assembly instructions Clean taper/face contact thoroughly (grease and debris free). Apply light grease on tie bar thread. Locate tie bar on insert and holder. Important note: for taper size, and, fit with marking on tie bar and insert aligned. M Draw in tie bar with the clamping nut. Before tightening, turn insert and tie bar clockwise until it stops. Tighten the clamping nut as far as possible using the torque key to the recommended torque M. Dia Range Torque M (.000.) - in-lbs (- Nm) (.000.) - in-lbs (- Nm) 0..0 (.000.) -0 in-lbs (0- Nm).0. ( ) - in-lbs (-0 Nm).. ( ) 0 - in-lbs (- Nm) Removing the replaceable head: Loosen the clamping screw. Pull tie bar from holder and head. Locate clamping key in head and loosen insert by turning. Patent applied for inside and outside Germany

37 KOMET DIHART REAMAX Assembly parts / Accessories Replaceable head Holder Hex key Open-end wrench for for X D X D H Width Short version Long version Starting across flats L L torque M L Width across flats (.000.) (.000.) H SW in-lbs SW 000 H SW in-lbs SW 000 H 0 H 0..0 (.000.).0. ( ) H SW H H H SW H -0 in-lbs - in-lbs SW 000 SW ( ) SW in-lbs SW 000 for X D (.000.) (.000.) Tie rod Seal disc Clamping nut Clamping nut DIN short version long version (.000.).0. ( ).. ( ) Includes: REAMAX holder complete with key, open-end wrench, tie rod, seal disc and clamping nut (page ). Please order replaceable head separately.

38 KOMET DIHART REAMAX Recommended cutting data Material group.0 Strength Rm (lbf/ins²) m,00 Guideline values for reaming Hardness HB Material non-alloy steels Material example material code ANSI / SAE 00 HM - (-0) TiN - (00-0) DBG-N DBF speed vc ft/min (m/min) optimum maximum D Reamers short DBC DST DJC - - (0-00) (0-00) HM - (-0) optimum maximum D Reamers long TiN - (0-0) DBG-N DBF DBC DST DJC - - (0-0) (0-0).0,00-0,000 non-alloy / low alloy steels (-0) - (00-0) - - (0-00) (0-00) - (-0) - (0-0) - - (0-0) (0-0) P. <,00 lead alloys L - - (0-) (00-0) - - (0-00) (0-00) - - (0-) (0-0) - - (0-0) (0-0).0 > 0,000 non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels (-) - (00-0) - - (0-00) (0-00) - (-) - (0-0) - - (0-0) (0-0) S.0 > 0,000 high alloy steels H H - (-) - (0-) - (-) - (0-). HSS M0 T.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V - (-) - (-).0 m,000 stainless steels 0L - (-) - (0-0) - (-0) - (-) - (0-0) - (-0) M. <0,000 stainless steels 0 - (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 >0,000 stainless / fireproof steels (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 0 gray cast iron Class G000 - (-) - (0-0) - (0-0) - (0-0) - - (-) (0-0) - - (0-0) (0-0). 0 alloy gray cast iron A Type - (0-) - (0-0) - (0-0) - (0-0) - - (0-) (0-0) - (0-0) - (0-0).0 m,000 0 spheroidal graphite cast iron, ferritic 0-0- D - (-) - (-00) - (-00) - - (-00) (-00) - (-) -0-0 (0-0) (0-0) -0-0 (0-0) (0-0) K. 0 spheroidal graphite cast iron, ferritic / perlitic 0--0 D0 - (-) -0 (0-0) -0 (0-0) -0-0 (0-0) (0-0) - (-) - - (0-0) (0-0) - - (0-0) (0-0) 0.0 >,000 0 spheroidal graphite cast iron, perlitic malleable iron (-) -0 (0-0) -0 (0-0) -0-0 (0-0) (0-0) - (-) - - (0-0) (0-0) - - (0-0) (0-0) alloyed spheroidal graphite cast iron AD - (-) - (0-0) - (0-00) - (0-00) - (-) - (0-0) - (0-00) - (0-00) vermicular cast iron - (-) - (0-0) - (0-0) - (0-0) - (-) - (0-0) - (0-0) - (0-0).0 0 copper alloy, brass, lead-alloy bronze, lead bronze: good cut - - (-0) (0-00) -0 (0-0) - - (0- (-0) 0) - (0-00). 00 copper alloy, brass, bronze:average cut - (-0) - (0-0) - - (-0) (0-0) N.0 0 wrought aluminium alloys 0 - (-0) - (0-00) - (-0) - (0-00). cast aluminium alloy: Si-content <0% magnesium alloy 0 A.0 - (-0) - (00-00) - (-0) - (0-00).0 00 cast aluminium alloy: Si-content > 0% A.0 - (-0) - (00-00) - (-0) - (0-00).0 0,000 hardened steels < HRC - (0-0) - (0-0) H.0,000 hardened steels > HRC, m HRC - (0-0) - (0-0) Reaming allo wance in diameter inch (mm)

39 KOMET DIHART REAMAX Recommended cutting data Feed f in/rev (mm/rev) optimum maximum optimum maximum optimum maximum ASG000, ASG00, ASG0 ASG0, ASG0, ASG 0 ASG000, ASG0B, ASG0 ASG0, ASG0 ASG0 ASG0, ASG00, ASG0 x ( -.) (0.0-.0) x ( - ) (.0-.00) x.-. (.00-0) (.0-.00) x ( -.) (.0-.0) x ( - ) (.0-.0) x.-. (.00-0) (.0-.0) x ( -.) (.00-.0) x ( - ) (.0-.0) x.-. (.00-0) (.0-.0) (0.0-.0) (.0-.00) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.0-.00) (.0-.00) (.0-.00) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) (.00-.0) (.00-.0) ( ) ( ) (.00-.0) (0.0-.0) (.00-.0) (0.0-.0) ( ) (.0-.0) (.0-.0) ( ) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (0.0-.0) (.00-.0) (.00-.0) (.0-.00) (.0-.0) (.0-.0) (.0-.00) (.0-.0) (.0-.0) (0.0-.0) (.0-.00) (.0-.00) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.00) (.00-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Important: See chapter for more application details and safety notes! ( ) ( ) ( ) ( )

This successful tool programme has been completely revised and standardised by efficient manufacturing.

40 KOMET DIHART Monomax One-piece tools known as monoblock tools are one of KOMET s specialities. The demands which have been made over decades are reflected in an enormous number of types and variations. This successful tool programme has been completely revised and standardised by efficient manufacturing. BENEFITS for you: Designed for small hole diameters Can be adjusted for extremely small hole tolerances Extremely high process reliability through mono construction Precision ground to size Application: - Non-alloy and low alloy steels - Stainless, heat resistant and high alloy steels - Grey cast iron and spheroidal graphite cast iron - Copper alloys, brass and bronze - Aluminium - Titanium, titanium alloys, CGI and plastic on request Versions: - Short and long versions - Lateral and central coolant outlet for best possible use - materials, uncoated and coated carbide or DST - Diameter inch (,00, mm) 0

KOMET DIHART Monomax Tool recommendation Page Reaming tool expandable x 0.

41 KOMET DIHART Monomax Tool recommendation Page Reaming tool expandable x inch (,00, mm) short version with cylindrical shank long version with cylindrical shank Recommended cutting data 0

42 KOMET DIHART Monomax Tool recommendation short version Material group.0 short long geometry (ASG) High-speed machining material/ coating short long geometry (ASG) material/ coating 00 m,00 non-alloy steels J. ASG000 DST J. ASG000 TiN.0,00-0,000 J. ASG000 DST J. ASG000 TiN P.0.0. <,00 lead alloys L J. ASG000 DST J. ASG000 TiN non alloy / low alloy steels: heat resistant structural, 0 > 0,000 heat treated, nitride and 0 J. ASG000 DST J. ASG000 TiN tools steels H > 0,000 high alloy steels H J. ASG00 TiN J. ASG00 TiN S Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE non-alloy / low alloy steels 0 0. HSS M0 T.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V M K N.0..0 m,000 stainless steels 0L J. ASG00 DBF J. ASG00 DBF <0,000 stainless steels 0 J. ASG00 DBF J. ASG00 DBF 0 >0,000 stainless / fireproof steels 0 J. ASG00 DBF J. ASG00 DBF Class 0 gray cast iron G000 J. ASG000 DBG-N J. ASG000 DBG-N 0 alloy gray cast iron A Type J. ASG000 DBG-N J. ASG000 DBG-N m,000 0 spheroidal graphite cast 0-0- iron, ferritic D J. ASG000 DST J. ASG000 DBF 0 spheroidal graphite cast 0--0 iron, ferritic / perlitic D0 J. ASG000 DST J. ASG000 DBF >,000 0 spheroidal graphite cast iron, perlitic 000 malleable iron J. ASG000 DST J. ASG000 DBF 00 alloyed spheroidal graphite AD cast iron J. ASG000 DBG-N J. ASG000 DBG-N 00 vermicular cast iron J. ASG000 DBG-N J. ASG000 DBG-N copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut J. ASG000 DST J. ASG000 TiN 00 copper alloy, brass, bronze:average cut J. ASG000 TiN J. ASG000 TiN 0 wrought aluminium alloys 0 J. ASG00 DBC J. ASG00 DBC cast aluminium alloy: 0 Si-content <0% A.0 magnesium alloy J. ASG00 DBC J. ASG00 DBC 00 cast aluminium alloy: Si-content > 0% A.0 J. ASG00 DBC J. ASG00 DBC H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC For inquiries concerning tools for materials without a recommendation, please contact us. Patented design

43 High-speed machining KOMET DIHART Monomax Tool recommendation short version Conventional machining with carbide short long geometry (ASG) material/ coating short long geometry (ASG) material/ coating short long geometry (ASG) material short long geometry (ASG) H. ASG000 DST H. ASG000 TiN J. ASG000 HM H. ASG000 HM material H. ASG000 DST H. ASG000 TiN J. ASG0 HM H. ASG0 HM H. ASG000 DST H. ASG000 TiN J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 TiN J. ASG000 HM H. ASG000 HM H. ASG00 TiN H. ASG00 TiN J. ASG00 HM H. ASG00 HM J. ASG0 HM H. ASG0 HM H. ASG00 DBF H. ASG00 DBF J. ASG00 HM H. ASG00 HM H. ASG00 DBF H. ASG00 DBF J. ASG00 HM H. ASG00 HM H. ASG00 DBF H. ASG00 DBF J. ASG00 HM H. ASG00 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 DBF J. ASG0 HM H. ASG0 HM H. ASG000 DST H. ASG000 DBF J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 DBF J. ASG000 HM H. ASG000 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DBG-N H. ASG000 DBG-N J. ASG000 HM H. ASG000 HM H. ASG000 DST H. ASG000 TiN J. ASG00 HM H. ASG00 HM H. ASG000 TiN H. ASG000 TiN J. ASG00 HM H. ASG00 HM H. ASG00 DBC H. ASG00 DBC J. ASG0 HM H. ASG0 HM H. ASG00 DBC H. ASG00 DBC J. ASG000 HM H. ASG000 HM H. ASG00 DBC H. ASG00 DBC J. ASG000 HM H. ASG000 HM speed and feed see pages 0-. Important: See chapter for more application details and safety notes!

44 KOMET DIHART Monomax Tool recommendation long version Material group.0 short long geometry (ASG) High-speed machining material/ coating short long geometry (ASG) material/ coating 00 m,00 non-alloy steels R. ASG000 DST R. ASG000 TiN.0,00-0,000 R. ASG000 DST R. ASG000 TiN P.0.0. <,00 lead alloys L R. ASG000 DST R. ASG000 TiN non alloy / low alloy steels: heat resistant structural, 0 > 0,000 heat treated, nitride and 0 R. ASG000 DST R. ASG000 TiN tools steels H > 0,000 high alloy steels H R. ASG00 TiN R. ASG00 TiN S Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE non-alloy / low alloy steels 0 0. HSS M0 T.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V M K N.0..0 m,000 stainless steels 0L R. ASG00 DBF R. ASG00 DBF <0,000 stainless steels 0 R. ASG00 DBF R. ASG00 DBF 0 >0,000 stainless / fireproof steels 0 R. ASG00 DBF R. ASG00 DBF Class 0 gray cast iron G000 R. ASG000 DBG-N R. ASG000 DBG-N 0 alloy gray cast iron A Type R. ASG000 DBG-N R. ASG000 DBG-N m,000 0 spheroidal graphite cast 0-0- iron, ferritic D R. ASG000 DST R. ASG000 DBF 0 spheroidal graphite cast 0--0 iron, ferritic / perlitic D0 R. ASG000 DST R. ASG000 DBF >,000 0 spheroidal graphite cast iron, perlitic 000 malleable iron R. ASG000 DST R. ASG000 DBF 00 alloyed spheroidal graphite AD cast iron R. ASG000 DBG-N R. ASG000 DBG-N 00 vermicular cast iron R. ASG000 DBG-N R. ASG000 DBG-N copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut R. ASG000 DST R. ASG000 TiN 00 copper alloy, brass, bronze:average cut R. ASG000 TiN R. ASG000 TiN 0 wrought aluminium alloys 0 R. ASG00 DBC R. ASG00 DBC cast aluminium alloy: 0 Si-content <0% A.0 magnesium alloy R. ASG00 DBC R. ASG00 DBC 00 cast aluminium alloy: Si-content > 0% A.0 R. ASG00 DBC R. ASG00 DBC H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC For inquiries concerning tools for materials without a recommendation, please contact us. Patented design

45 High-speed machining KOMET DIHART Monomax Tool recommendation long version Conventional machining with carbide short long geometry (ASG) material/ coating short long geometry (ASG) material/ coating short long geometry (ASG) material short long geometry (ASG) Q. ASG000 DST Q. ASG000 TiN R. ASG000 HM Q. ASG000 HM material Q. ASG000 DST Q. ASG000 TiN R. ASG0 HM Q. ASG0 HM Q. ASG000 DST Q. ASG000 TiN R. ASG000 HM Q. ASG000 HM Q. ASG000 DST Q. ASG000 TiN R. ASG000 HM Q. ASG000 HM Q. ASG00 TiN Q. ASG00 TiN R. ASG00 HM Q. ASG00 HM R. ASG0 HM Q. ASG0 HM Q. ASG00 DBF Q. ASG00 DBF R. ASG00 HM Q. ASG00 HM Q. ASG00 DBF Q. ASG00 DBF R. ASG00 HM Q. ASG00 HM Q. ASG00 DBF Q. ASG00 DBF R. ASG00 HM Q. ASG00 HM Q. ASG000 DBG-N Q. ASG000 DBG-N R. ASG000 HM Q. ASG000 HM Q. ASG000 DBG-N Q. ASG000 DBG-N R. ASG000 HM Q. ASG000 HM Q. ASG000 DST Q. ASG000 DBF R. ASG0 HM Q. ASG0 HM Q. ASG000 DST Q. ASG000 DBF R. ASG000 HM Q. ASG000 HM Q. ASG000 DST Q. ASG000 DBF R. ASG000 HM Q. ASG000 HM Q. ASG000 DBG-N Q. ASG000 DBG-N R. ASG000 HM Q. ASG000 HM Q. ASG000 DBG-N Q. ASG000 DBG-N R. ASG000 HM Q. ASG000 HM Q. ASG000 DST Q. ASG000 TiN R. ASG00 HM Q. ASG00 HM Q. ASG000 TiN Q. ASG000 TiN R. ASG00 HM Q. ASG00 HM Q. ASG00 DBC Q. ASG00 DBC R. ASG0 HM Q. ASG0 HM Q. ASG00 DBC Q. ASG00 DBC R. ASG000 HM Q. ASG000 HM Q. ASG00 DBC Q. ASG00 DBC R. ASG000 HM Q. ASG000 HM speed and feed see pages 0-. Important: See chapter for more application details and safety notes!

46 KOMET DIHART Monomax Reaming tool expandable Material P M K N S H P DIN X 0.0. inch (X,00, mm) a x D x d h f b L c Order example: H. Bore diameter mm Bore tolerance H Material 0 for a through hole or ASG000 ( geometry page -) material / coating for material without interruption with interruption Diameter H available from stock TiN P M K N S H P M K N S H $ $ $ ) $ $ $ $ ) $ $ $ ) $ $ $ ) $ geometry geometry ASG 000 or through hole machining ASG000 X D X d c L b f a Z ~ ~ H J..0HN J..0HD H J..0HN J..0HD 0 H J..0HN J..0HD H J..HN J..HD H J..HN J..HD H J..HN J..HD H J..HN J..HD H J..HN J..HD 0 H J..0HN J..0HD ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. Patented design

47 KOMET DIHART Monomax Short version Metric shank custom reaming tool selection options! Selection: material, material, coolant supply Selection: Dimensions material, coating P M K N S H P M K N S H J. H. HM ) ) ) ) ) ) ) ) ) ) J. H. TiN $ $ $ ) $ $ $ ) $ J. H. DBG-N $ $ $ J. H. DBF $ $ $ J. H. DBC J. H. DST ) J. H. DJC $ ) for material for material X D Xd c L b f a Z ~ ~ (,00,) (,00,) (,00,) Cylindrical shank (,00-,) J. H. HM ) ) ) ) ) ) ) ) ) ) J. H. TiN $ $ $ ) $ $ $ ) $ J. H. DBG-N $ $ $ J. H. DBF $ $ $ J. H. DBC J. H. DST ) J. H. DJC $ ) Inch shank custom reaming tool selection options! (,00,) (,00,) (,00,) 0.00x. 0.00x. 0.x (,00-,) 0.0x Diameter H available from stock DBG-N DBF DST P M K N S H P M K N S H P M K N S H P M K N S H $ $ ) ) $ $ $ $ geometry geometry geometry geometry or through hole ASG 000 ASG 000 ASG 000 machining ASG000 J..0HN J..0HN J..0HN J..0HD J..0HN J..0HN J..0HN J..0HD J..0HN J..0HN J..0HN J..0HD J..HN J..HN J..HN J..HD J..HN J..HN J..HN J..HD J..HN J..HN J..HN J..HD J..HN J..HN J..HN J..HD J..HN J..HN J..HN J..HD J..0HN J..0HN J..0HN J..0HD very good $ good

48 KOMET DIHART Monomax Reaming tool expandable Material P M K N S H P DIN X 0.0. inch (X,00, mm) a x D x d h f b L c Order example: Q. Bore diameter mm Bore tolerance H Material 0 for a through holeor ASG000 ( geometry page -) material / coating for material without interruption with interruption Diameter H available from stock TiN P M K N S H P M K N S H $ $ $ ) $ $ $ $ ) $ $ $ ) $ $ $ ) $ geometry geometry ASG 000 or through hole machining ASG000 X D X d c L b f a Z ~ ~ H R..0HN R..0HD H R..0HN R..0HD 0 H R..0HN R..0HD H R..HN R..HD H R..HN R..HD H R..HN R..HD H R..HN R..HD H R..HN R..HD 0 H R..0HN R..0HD ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. Patented design

49 Selection: material, material, coolant supply material, coating P M K N S H P M K N S H R. Q. HM ) ) ) ) ) ) ) ) ) ) R. Q. TiN $ $ $ ) $ $ $ ) $ R. Q. DBG-N $ $ $ R. Q. DBF $ $ $ R. Q. DBC R. Q. DST ) R. Q. DJC $ ) Metric shank custom reaming tool selection options! for material for material KOMET DIHART Monomax X D Xd c L b f a Z ~ ~ (.00-.) (.00-.) (.00-.) (.00-.) 0..0 (.00-.) Selection: Dimensions Cylindrical shank 0.00x. ( ) 0.00x. ( ) 0.00x. ( ) 0.x. ( 0) 0.0x. (0 0) Long version R. Q. HM ) ) ) ) ) ) ) ) ) ) R. Q. TiN $ $ $ ) $ $ $ ) $ R. Q. DBG-N $ $ $ R. Q. DBF $ $ $ R. Q. DBC R. Q. DST ) R. Q. DJC $ ) Inch shank custom reaming tool selection options! (.00-.) (.00-.) (.00-.) 0.00x. 0.00x. 0.00x (.00-.) 0.x (.00-.) Diameter H available from stock DBG-N DBF DST P M K N S H P M K N S H P M K N S H P M K N S H 0.0x $ $ ) ) $ $ $ $ geometry geometry geometry geometry or through hole ASG 000 ASG 000 ASG 000 machining ASG000 R..0HN R..0HN R..0HN R..0HD R..0HN R..0HN R..0HN R..0HD R..0HN R..0HN R..0HN R..0HD R..HN R..HN R..HN R..HD R..HN R..HN R..HN R..HD R..HN R..HN R..HN R..HD R..HN R..HN R..HN R..HD R..HN R..HN R..HN R..HD R..0HN R..0HN R..0HN R..0HD very good $ good

50 KOMET DIHART Monomax Recommended cutting data Material group.0 Strength Rm (lbf/ins²) m,00 Guideline values for reaming Hardness HB Material non-alloy steels Material example material code ANSI / SAE 00 HM TiN - - (-0) (00-0) DBG-N DBF speed vc ft/min (m/min) optimum maximum D Reamers short DBC DST DJC - - (0-00) (0-00) HM - (-0) TiN - (0-0) optimum maximum D Reamers long DBG-N DBF DBC DST DJC - - (0-0) (0-0).0,00-0,000 non-alloy / low alloy steels (-0) (00-0) - - (0-00) (0-00) - (-0) - (0-0) - - (0-0) (0-0) P..0 <,00 > 0,000 lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels L (0-) (00-0) - (-) - (00-0) (0-00) (0-00) (0-) (0-0) - - (0-00) (0-00) - (-) - (0-0) - - (0-0) (0-0) - - (0-0) (0-0).0 > 0,000 high alloy steels H H - (-) - (0-) - (-) - (0-). HSS M0 T S.0 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V - (-) - (-).0 m,000 stainless steels 0L - (-) - (0-0) - (-0) - (-) - (0-0) - (-0) M. <0,000 stainless steels 0 - (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 >0,000 stainless / fireproof steels (-) - (0-) - (0-0) - (-) - (0-) - (0-0).0 0 gray cast iron Class G (-) (0-0) - - (0-0) (0-0) - - (-) (0-0) - - (0-0) (0-0). 0 alloy gray cast iron A Type - - (0-) (0-0) - (0-0) - (0-0) - - (0-) (0-0) - (0-0) - (0-0).0 m,000 0 spheroidal graphite cast iron, ferritic 0-0- D - (-) - - (-00) (-00) (-00) (-00) (-) -0-0 (0-0) (0-0) -0-0 (0-0) (0-0) K. 0 spheroidal graphite cast iron, ferritic / perlitic 0--0 D0 - (-) -0-0 (0-0) (0-0) (0-0) (0-0) (-) - - (0-0) (0-0) - - (0-0) (0-0) 0.0 >,000 0 spheroidal graphite cast iron, perlitic malleable iron (-) -0-0 (0-0) (0-0) (0-0) (0-0) (-) - - (0-0) (0-0) - - (0-0) (0-0) alloyed spheroidal graphite cast iron AD - (-) - (0-0) - (0-00) - (0-00) - (-) - (0-0) - (0-00) - (0-00) vermicular cast iron - (-) - (0-0) - (0-0) - (0-0) - (-) - (0-0) - (0-0) - (0-0).0 0 copper alloy, brass, lead-alloy bronze, lead bronze: good cut - - (-0) (0-00) -0 (0-0) - - (-0) (0-0) - (0-00). 00 copper alloy, brass, bronze:average cut - - (-0) (0-0) - - (-0) (0-0) N.0 0 wrought aluminium alloys 0 - (-0) - (0-00) - (-0) - (0-00). cast aluminium alloy: Si-content <0% magnesium alloy 0 A.0 - (-0) - (00-00) - (-0) - (0-00).0 00 cast aluminium alloy: Si-content > 0% A.0 - (-0) - (00-00) - (-0) - (0-00) H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC Reaming allo wance in diameter inch (mm) 0

51 optimum maximum ASG000, ASG00, ASG0 ASG0, ASG0 Feed f in/rev (mm/rev) KOMET DIHART Monomax Recommended cutting data optimum maximum ASG000, ASG0B ASG0, ASG0, ASG0 x (. -.) ( ) x (. - ) ( ) x (. - ) ( ) x (.0 -.) (0.0-.0) x (. -.) ( ) x (. - ) ( ) x (. - ) (0.0-.0) x (.0 -.) (.0-.0) ( ) ( ) ( ) (0.0-.0) ( ) ( ) (0.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) (0.0-.0) (0.0-.0) ( ) ( ) ( ) ( ) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (0.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (0.0-.0) (.0-.0) ( ) ( ) ( ) (0.0-.0) ( ) ( ) ( ) ( ) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) (0.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (0.0-.0) (.0-.0) ( ) ( ) ( ) (0.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) (0.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) Important: See chapter for more application details and safety notes! ( ) ( ) ( )

KOMET DIHART Fullmax KOMET DIHART Fullmax solid carbide reaming Diameter 0. 0. inch (.000 0.

the main dimensions both with H tolerance and in 0.000" (0.00 mm) size increments.

52 KOMET DIHART Fullmax KOMET DIHART Fullmax solid carbide reaming Diameter inch ( mm) Universal high-performance solid carbide reaming tool KOMET DIHART is expanding its solid carbide reaming range with a completely overhauled universal reaming tool, available from stock in the main dimensions both with H tolerance and in 0.000" (0.00 mm) size increments. The combination of knowledge and experience gained with the previous product line has enabled us to systematically develop the cutting geometry and achieve incredibly high cutting performance in various different materials even those hardened up to HRC. At the same time, the modified cutting edge geometry reduces chatter marks and improves chip formation. In addition to optimal cutting edge cooling, the targeted coolant also aids smooth evacuation of chips that are formed. A high-performance coating completes the new design, and can be used for various materials. This results in significant improved wear resistance. These characteristics and properties combine to create the kind of precision for which KOMET is known on the market, as well as its high standards of dimensional accuracy and surface finish quality. Application specific dimensions can be supplied in the diameter range from inch ( to 0 mm). In addition, preferred ranges are available from stock. Additionally, blind hole and through hole coolant variations are available.

53 KOMET DIHART Fullmax Page BENEFITS for you: Top performance for various materials New high-performance for universal use Optimized geometry for top cutting performance Minimal costs per hole as a result of high cutting data and tool life Available from stock with dimensions H and 0.000" (0.00 mm) size increments Tool recommendation Solid carbide reamer x inch (x mm) Recommended cutting data 0 Practical example: x 0H in 0 Blind hole with Rz <. Costs per hole in % (Included in calculation: Essential operating time, tool life, number of holes, price) v c = f z = Conv. Carbide NC-machine reamer. () 0.00 (0.0) up to 0% reduction DIHART. TiN. (0) 0.00 (0.0) up to 0% reduction DIHART Fullmax M.. (00) 0.00 (0.) ft/min (m/min) in/tooth (mm/tooth)

54 KOMET DIHART Fullmax Tool recommendation Material group.0 Strength Rm (lbf/ins²) Hardness HB geometry (ASG) High-speed machining material/ coating geometry (ASG) material/ coating 00 m,00 non-alloy steels P. ASG0 DBG-U P. ASG0 DBG-U.0,00-0,000 P. ASG0 DBG-U P. ASG0 DBG-U P <,00 lead alloys L P. ASG0 DBG-U P. ASG0 DBG-U non alloy / low alloy steels: heat resistant structural, 0 > 0,000 heat treated, nitride and 0 P. ASG0 DBG-U P. ASG0 DBG-U tools steels H > 0,000 high alloy steels H P. ASG0 DBG-U P. ASG0 DBG-U special alloys: Inconel, Inconel 0 Hastelloy, Nimonic, stc. Nimonic P. ASG0 DBG-U P. ASG0 DBG-U 0A S Material Material example material code ANSI / SAE non-alloy / low alloy steels 0 0 HSS M0 T.,000 titanium, titanium alloys Ti-Al-V M K. m,000 stainless steels 0L P. ASG0 DBG-U P. ASG0 DBG-U <0,000 stainless steels 0 P. ASG0 DBG-U P. ASG0 DBG-U 0 >0,000 stainless / fireproof steels 0 P. ASG0 DBG-U P. ASG0 DBG-U Class 0 gray cast iron G000 P. ASG0 DBG-U P. ASG0 DBG-U 0 alloy gray cast iron A Type P. ASG0 DBG-U P. ASG0 DBG-U m,000 0 spheroidal graphite cast 0-0- iron, ferritic D P. ASG0 DBG-U P. ASG0 DBG-U 0 spheroidal graphite cast 0--0 iron, ferritic / perlitic D0 P. ASG0 DBG-U P. ASG0 DBG-U 0.0 spheroidal graphite cast >,000 0 iron, perlitic 000 P. ASG0 DBG-U P. ASG0 DBG-U malleable iron alloyed spheroidal graphite AD cast iron P. ASG0 DBG-U P. ASG0 DBG-U 00 vermicular cast iron P. ASG0 DBG-U P. ASG0 DBG-U copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut P. ASG0 DBG-U P. ASG0 DBG-U 00 copper alloy, brass, bronze:average cut P. ASG0 DBG-U P. ASG0 DBG-U N.0 0 wrought aluminium alloys 0. cast aluminium alloy: Si-content <0% magnesium alloy 0 A cast aluminium alloy: Si-content > 0% A.0 H.0.0 0,000 hardened steels < HRC P. ASG0 DBG-U,000 hardened steels > HRC, m HRC P. ASG0 DBG-U For inquiries concerning tools for materials without a recommendation, please contact us. Patented design

55 High-speed machining KOMET DIHART Fullmax Tool recommendation geometry (ASG) material/ coating geometry (ASG) material/ coating M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U M. ASG0 DBG-U speed and feed see pages 0-. Important: See chapter for more application details and safety notes!

56 KOMET DIHART Fullmax Solid carbide reamer Material P M K N S H $ $ $ $ $ M x DIN HA X inch (X mm) for blind hole machining a x D x d h b c L Selection: material Custom reaming tool selection options! Selection: Dimensions Coating for material P M K N S H Cylindrical shank X D X d c L b a Z ~ (..0) 0. x.0 ( ). (0).0 () 0. () M. DBG-U $ $ $ $ $ (.0.00) 0. x. ( ). (). (0) 0. () (.0.0) 0. x. ( ). (0).0 () 0.0 () (.0 0.0) 0. x. (0 0). (0). () 0.0 () (0.0.00) 0. x. ( ). (0). () 0. (0) (.0.0) 0. x. ( ). (0). () 0. (0) (.0.00) 0.0 x.0 ( ).0 (0).0 (0) 0. (0) (.0.00) 0.0 x.0 ( ).0 (0).0 (0) 0. (0) ( ) 0. x. (0 0).0 (0). (0) 0. (0) Order example: M. Bore diameter,0 mm Bore tolerance +0,0 0 Material 0

57 X inch (X mm) KOMET DIHART Fullmax Solid carbide reamer Material P M K N S H $ $ $ $ $ DIN HA M x for through hole machining a x D x d h b c L Selection: material Custom reaming tool selection options! Selection: Dimensions Coating for material P M K N S H Cylindrical shank X D X d c L b a Z ~ (. -.0) 0. x.0 ( ). (0).0 () 0. () P. DBG-U $ $ $ $ $ (.0.00) (.0.0) 0. x. ( ) 0. x. ( ). (). (0). (0).0 () 0. () 0.0 () (.0 0.0) 0. x. (0 0). (0). () 0.0 () (0.0.00) (.0.0) 0. x. ( ) 0. x. ( ). (0). (0). (). () 0. (0) 0. (0) (.0.00) 0.0 x.0 ( ).0 (0).0 (0) 0. (0) (.0.00) ( ) 0.0 x.0 ( ) 0. x. (0 0).0 (0).0 (0).0 (0). (0) 0. (0) 0. (0) Order example: P. Bore diameter,0 mm Bore tolerance +0,0 0 Material 0 sehr gut very good $ gut good

58 KOMET DIHART Fullmax Diameter H available from stock Material P M K N S H $ $ $ $ $ M x M x DIN HA a for blind hole machining a for through hole machining x D x d h x D x d h b c b c L L Diameter H available from stock ASG 0 ASG 0 X D L b a Z X d c ~ ~ H M..0H P..0H H M..0H P..0H 0. x.0 ( ) 0. x. ( ). (0). ().0 (). (0) 0. () 0. () H M..0H P..0H 0. x. ( ). (). (0) 0. () 0. H M..0H P..0H 0. x. ( ). (0).0 () 0.0 () 0. 0 H M..0H P..0H 0. x. (0 0). (0). () 0.0 () 0. H M..H P..H 0. x. ( ). (0). () 0. (0) 0.0 /00 dimensions available from stock 0. (.) M..0 P (.) M..0 P (.) M..0 P (.00) M..000 P (.0) M..00 P x.0 ( ). (0).0 () 0. () (.0) M..00 P (.0) M..00 P (.) M..0 P (.) M..0 P (.) M..0 P (.00) M..000 P (.0) M..00 P x. ( ). (). (0) 0. () (.0) M..00 P (.0) M..00 P (.) M..0 P (.) M..0 P (.) M..0 P (.00) M..000 P (.0) M..00 P x. ( ). (). (0) 0. () (.0) M..00 P (.0) M..00 P..00 very good $ good

59 KOMET DIHART Fullmax /00 mm Dimensions available from stock /00 dimensions available from stock (cont.) Tool X D 0. (.) M..0 P..0 Shank X d c L b a Z ~ ~ 0. (.) M..0 P (.) M..0 P (.00) M..000 P (.0) M..00 P (.0) M..00 P (.0) M..00 P x. (x). (0).0 () 0. () (.) M..0 P (.) M..0 P (.) M..0 P (.00) M..000 P (.0) M..00 P x. ( ). (0).0 () 0.0 () (.0) M..00 P (.0) M..00 P (.) M..0 P (.) M..0 P (.) M..0 P (.00) M..000 P x. (0x0). (0). () 0. () (.0) M..00 P (.0) M..00 P (.0) M..00 P (.) M..0 P (.) M..0 P (.) M..0 P (0.00) M..000 P (0.0) M..00 P x. (0 0). (0). () 0.0 () (0.0) M..00 P (0.0) M..00 P (0.) M..0 P (0.) M..0 P (0.) M..0 P (.00) M..00 P x. (x). (0). () 0. (0) (.0) M..0 P (.0) M..0 P (.0) M..0 P (.) M.. P.. 0. (.) M.. P (.) M.. P.. 0. (.00) M..00 P (.0) M..0 P x. ( ). (0). () 0. (0) (.0) M..0 P (.0) M..0 P (.) M.. P.. 0. (.) M.. P.. 0. (.) M.. P.. 0. (.00) M..00 P x.0 (x).0 (0).0 (0) 0. (0) (.0) M..0 P (.0) M..0 P (.0) M..0 P..0 Tool tolerance: x..0 mm = +µ / x..0 mm = +µ

60 KOMET DIHART Fullmax Recommended cutting data Guideline values for reaming speed vc ft/min (m/min) optimum maximum Material group.0 Strength Rm (lbf/ins²) m,00 Hardness HB Material non-alloy steels Material example material code ANSI / SAE 00 DBG-U 0-0 (0-0).0,00-0,000 non-alloy / low alloy steels (0-0) P.0. <,00 > 0,000 lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels L (0-0) 0-0 (0-0).0 > 0,000 high alloy steels H H 0-0 (0-0). HSS M0 T S..0,000 0 special alloys: Inconel, Hastelloy, Nimonic, stc. titanium, titanium alloys Inconel Nimonic 0A Ti-Al-V - (0-0) - (0-0).0 m,000 stainless steels 0L - (0-0) M. <0,000 stainless steels 0 - (0-0).0 >0,000 stainless / fireproof steels (0-0).0 0 gray cast iron Class G000-0 (0-0). 0 alloy gray cast iron A Type - (0-0).0 m,000 0 spheroidal graphite cast iron, ferritic 0-0- D -0 (00-0) K. 0 spheroidal graphite cast iron, ferritic / perlitic 0--0 D0-0 (00-0) 0.0 >,000 0 spheroidal graphite cast iron, perlitic malleable iron (0-0) alloyed spheroidal graphite cast iron AD - (0-0) vermicular cast iron - (0-0).0 0 copper alloy, brass, lead-alloy bronze, lead bronze: good cut -0 (0-0). 00 copper alloy, brass, bronze:average cut - (00-0) N.0 0 wrought aluminium alloys 0. cast aluminium alloy: Si-content <0% magnesium alloy 0 A cast aluminium alloy: Si-content > 0% A.0.0 0,000 hardened steels < HRC - (0-0) H.0,000 hardened steels > HRC, m HRC - (0-0) 0 Reaming allo wance in diameter inch (mm) P M K N S H to HRC to HRC

61 KOMET DIHART Fullmax Important: See chapter for more application details and safety notes! Recommended cutting data optimum maximum Feed f in/rev (mm/rev) optimum maximum ASG0 ASG0 x (. -.0) x (.0 -.0) x (.0 -.) x (. -.0) x (.0 -.0) x (.0-0.0) x (. -.0) x (.0 -.0) x (.0 -.) x (. -.0) x (.0 -.0) x (.0-0.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) (.00-.0) (.00-.0) (.0-.0) ( ) ( ) (0.0-.0) (.00-.0) (.00-.0) (.0-.0) ( ) ( ) (0.0-.0) (.00-.0) (.00-.0) (.0-.0) ( ) ( ) (0.0-.0) (.00-.0) (.00-.0) (.0-.0) ( ) ( ) ( ) ( ) (0.0-.0) (.0-.0) ( ) ( ) ( ) (0.0-.0) (0.0-.0) (.0-.0) ( ) ( ) ( ) ( ) (0.0-.0) (.0-.0) ( ) ( ) ( ) (0.0-.0) (0.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.00) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.00) (.0-.0) ( ) ( ) (.00-.0) (.00-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.00-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.00) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.00) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.00) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.00) (.0-.0) ( ) ( ) (.00-.0) (.00-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.00-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) (.00-.0) (.0-.0) ( ) ( ) ( ) ( ) (.00-.0) (.0-.0) ( ) ( ) ( ) ( ) (.00-.0) (.0-.0) ( ) ( ) ( ) ( ) (.00-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 0.00 (0.0) 0.00 (0.0) ( ) 0.00 (0.0) 0.00 (0.0) ( ) ( ) 0.00 (0.0) ( ) 0.0 (0.0) 0.00 (0.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 0.00 (0.0) 0.00 (0.0) ( ) 0.00 (0.0) 0.00 (0.0) ( ) ( ) 0.00 (0.0) ( ) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.00 (0.0) 0.0 (0.0) 0.00 (0.0)

This is one of the modular multi-blade tooling systems that features the easily replaceable DIHART Ring on a holder.

62 KOMET DIHART Duomax We have put our entire wealth of experience into the new generation of DIHART Ring, called Duomax. The DIHART Duomax cutting ring for reaming blind and through holes is established and often copied due to its cost-effectiveness. This is one of the modular multi-blade tooling systems that features the easily replaceable DIHART Ring on a holder. The user gets a finish-ground tool which does not require any time-consuming setting and adjustment work to the individual cutting edges. The indexable inserts for reaming have two fully utilisable cutting edges. Each set of indexable inserts saves you a retipping cycle and thereby reduces tool costs and time, as well as effort spent on logistics. After doubling tool life by utilizing both insert edges, repair time is reduced due to fewer manufacturing steps than with a conventional brazed cutting ring. Additionally, the tool life of the basic body is also longer, because it is no longer subjected to thermal stress. In addition, the precision and stability of the basic body has been further improved through optimization of the basic shape. A variety of cutting tool materials and a variety of coatings will be conceivable which cannot be used on brazed tools. Overall, the flexibility with regards to selecting the specific cutting material and coating for each reaming operation will significantly increase productivity. Moreover, tolerance and geometry changes can be accomplished quickly and with little effort.

BENEFITS for you: Retipping for extremely high cost efficiency For large hole diameters Modular multi-blade tooling system Compensation for wear through simple adjustment A variety of cutting

63 BENEFITS for you: Retipping for extremely high cost efficiency For large hole diameters Modular multi-blade tooling system Compensation for wear through simple adjustment A variety of cutting materials and coatings Extremely high flexibility KOMET DIHART Duomax Tool recommendation Indexable insert cutting ring x.. inch (0,00 0, mm) Page Range: - Diameter from.. inch (0,00 0, mm) - Hole tolerances of M IT - Use with cast metal, solutions for steel, stainless steels, aluminium and other materials to follow Holder Cylindrical shank DAH adaptor ABS adaptor Assembly parts / Accessories 0 Assembly instructions Recommended cutting data

64 KOMET DIHART Duomax Tool recommendation Material group.0 geometry (ASG) High-speed machining material/ coating geometry (ASG) material/ coating 00 m,00 non-alloy steels G. ASG000 DST G. ASG000 TiN.0,00-0,000 G. ASG000 DST G. ASG000 TiN P.0.0. <,00 lead alloys L G. ASG000 DST G. ASG000 TiN non alloy / low alloy steels: heat resistant structural, 0 > 0,000 heat treated, nitride and 0 G. ASG000 DST G. ASG000 TiN tools steels H > 0,000 high alloy steels H G. ASG00 TiN G. ASG00 TiN S. Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE non-alloy / low alloy steels HSS special alloys: Inconel, Hastelloy, Nimonic, stc. M0 T Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V M m,000 stainless steels 0L G. ASG00 DBF G. ASG00 DBF <0,000 stainless steels 0 G. ASG00 DBF G. ASG00 DBF 0 >0,000 stainless / fireproof steels 0 G. ASG00 DBF G. ASG00 DBF Class 0 gray cast iron G000 G. ASG000 DBG-N G. ASG000 DBG-N K N alloy gray cast iron A Type G. ASG000 DBG-N G. ASG000 DBG-N m,000 0 spheroidal graphite cast 0-0- iron, ferritic D G. ASG000 DST G. ASG000 DBF 0 spheroidal graphite cast 0--0 iron, ferritic / perlitic D0 G. ASG000 DST G. ASG000 DBF >,000 0 spheroidal graphite cast iron, perlitic 000 malleable iron G. ASG000 DST G. ASG000 DBF 00 alloyed spheroidal graphite AD cast iron G. ASG000 DBG-N G. ASG000 DBG-N 00 vermicular cast iron G. ASG000 DBG-N G. ASG000 DBG-N copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut G. ASG000 DST G. ASG000 TiN 00 copper alloy, brass, bronze:average cut G. ASG000 TiN G. ASG000 TiN 0 wrought aluminium alloys 0 G. ASG00 DBC G. ASG00 DBC cast aluminium alloy: 0 Si-content <0% A.0 magnesium alloy G. ASG00 DBC G. ASG00 DBC 00 cast aluminium alloy: Si-content > 0% A.0 G. ASG00 DBC G. ASG00 DBC H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC For inquiries concerning tools for materials without a recommendation, please contact us. Patented design

65 High-speed machining KOMET DIHART Duomax Tool recommendation Conventional machining with carbide geometry (ASG) material/ coating geometry (ASG) material/ coating geometry (ASG) material geometry (ASG) G. ASG000 DST G. ASG000 TiN G. ASG000 HM G. ASG000 HM material G. ASG000 DST G. ASG000 TiN G. ASG0 HM G. ASG0 HM G. ASG000 DST G. ASG000 TiN G. ASG000 HM G. ASG000 HM G. ASG000 DST G. ASG000 TiN G. ASG000 HM G. ASG000 HM G. ASG00 TiN G. ASG00 TiN G. ASG00 HM G. ASG00 HM G. ASG0 HM G. ASG0 HM G. ASG00 DBF G. ASG00 DBF G. ASG00 HM G. ASG00 HM G. ASG00 DBF G. ASG00 DBF G. ASG00 HM G. ASG00 HM G. ASG00 DBF G. ASG00 DBF G. ASG00 HM G. ASG00 HM G. ASG000 DBG-N G. ASG000 DBG-N G. ASG000 HM G. ASG000 HM G. ASG000 DBG-N G. ASG000 DBG-N G. ASG000 HM G. ASG000 HM G. ASG000 DST G. ASG000 DBF G. ASG0 HM G. ASG0 HM G. ASG000 DST G. ASG000 DBF G. ASG000 HM G. ASG000 HM G. ASG000 DST G. ASG000 DBF G. ASG000 HM G. ASG000 HM G. ASG000 DBG-N G. ASG000 DBG-N G. ASG000 HM G. ASG000 HM G. ASG000 DBG-N G. ASG000 DBG-N G. ASG000 HM G. ASG000 HM G. ASG000 DST G. ASG000 TiN G. ASG00 HM G. ASG00 HM G. ASG000 TiN G. ASG000 TiN G. ASG00 HM G. ASG00 HM G. ASG00 DBC G. ASG00 DBC G. ASG0 HM G. ASG0 HM G. ASG00 DBC G. ASG00 DBC G. ASG000 HM G. ASG000 HM G. ASG00 DBC G. ASG00 DBC G. ASG000 HM G. ASG000 HM speed and feed see pages -. Important: See chapter for more application details and safety notes!

66 KOMET DIHART Duomax X.. Indexable insert cutting ring (X mm) Material P M K N S H $ $ x D a l Face cut X. mm Selection: material, material material, coating P M K N S H P M K N S H G. HM $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) G. TiN $ $ $ ) $ $ $ ) $ G. DBG-N $ $ $ G. DBF $ $ $ G. DBC G. DST $ $ ) G. DJC $ ) for material Custom cutting ring selection options! for material X D a l Z ~ ~ 0.0 (0.) 0. (.).. (0,00,)..0 ( ) Selection: Dimensions 0.0 (0.) 0. (.) 0.0 (0.) 0. (.) 0.0 (0.) 0. (.) 0.0 (0.) 0. (.) 0.0 (0.) 0. (.) 0.0 (0.) 0. (.) 0.0 (0.) 0. (.) 0.0 (0.) 0. (.) G. DJF $.0. ( ) 0.0 (0.) 0. (.) 0 ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. New tool order example: Example G. Bore diameter mm Bore tolerance H Material 00 or ASG000 ( geometry page -). Supply includes: ring mounted with inserts and clamping screws N00 0 (S00-IP,Nm). Retipping order example: Example R. A cutting ring sent back to KOMET by the customer will be delivered fitted with indexable inserts and clamping screws. It is also possible to order one or two indexable insert sets for this cutting ring (example S.). Torque wrench see chapter. Patented design

67 KOMET DIHART Duomax Indexable insert cutting ring Holder with cylindrical shank similar to DIN A Holder with ABS connection A 0 Holder with DAH connection A

68 KOMET DIHART Duomax Cylindrical shank holder X..0 inch (X 0,00 00, mm) for through hole machining P DIN x D x e x d h f b c L for blind hole machining x D x e x d h f b L c for through hole machining short version long version Diameter Cylindrical range shank X D X d c X e f L b L b ~...00 x ( ) ( 0) (0.0) (.) (0..00) (.) (0) (0..00) (.) ().. (0,00.).. (.00 0.)..0 ( ).00 x. ( 0).00 x. (0 0).00 x. (0 0). (0.0). (.). (.) 0. (.). (.). (.) (0..00) 0..0 (0..00) 0..0 (0..0). (.).0 (0.).0 (0.). (0). (0). (0) (0..00) 0..0 (0..0) 0..0 (0..0). (.). (.). (.). (). (0). (0)... for blind hole machining short version long version Diameter Cylindrical range shank X D X d c X e f L b L b ~.00 x ( 0) (.0) (.) (..00) (..00) (.) (0) (..00) (..00) (.).. ( ).. (0,00.).. (.00 0.).00 x. ( 0).00 x. (0 0) x. ( ) (0 0). (.0).0 (.).0 (.) 0.0 (.) 0.0 (.) 0.0 (.) (..00) (..00) (..00) (..00) (..0) (..0) (.) (0) (..00) (.) (0) (..00).. (.) (0)..00. (..00) (.)..00. (..00) (.) (..0) (..0) (.). (). ()... (0) 0.0. (0). Includes: Holder complete (assembly parts see page ). Please order cutting ring separately. Cylindrical shank with flat available on request

69 KOMET DIHART Duomax DAH holder for X.. inch (X 0,00 0, mm) DAH for through hole machining x D x e DAH f b L for blind hole machining x D x e DAH f b L for through hole machining for blind hole machining Diameter range X D DAH L b X e f DAH L b X e f ~ ~.. ( ).. (0,00.).. ( ).. (0,00.).. (.00 0.)..0 ( ).0. (00,00 0,) (.) (.) () () (0) (0) (). (). (). (). (). (). (). (). (0,0). (0,0). (0,0). (0,0). (.). (.).0 (.) 0. (.) 0. (.) 0. (.) 0. (.). (.). (.). (.),0,0, (), (), (), () Includes: DAH holder complete (assembly parts see page ). Please order cutting ring separately. DAH adaptors see chapter.,0. (0). (0). (0). (0). (.0). (.0).0 (.).0 (.) 0.0 (.) 0.0 (.) 0.0 (.) 0.0 (.)....

70 KOMET DIHART Duomax ABS holder for X.. inch (X 0,00 0, mm) ABS for through hole machining x D x e ABS x D x e ABS f b L for blind hole machining f b L for through hole machining for blind hole machining Diameter range X D ABS L b X e f ABS L b X e f ~ ~.. (0.00.) (.). (0). (0.0) 0. (.) (0.). (0). (.0) 0.0 (.)... (.00 0.).. (0,00.).. (.00 0.)..0 ( ) (.) (.) (.) (.) (00,00 0,) (). (0). (0). (0). (0). (0.). (0.0). (0.0). (.). (.).0 (.) 0. (.) 0. (.). (.). (.). (.) (.).0 (.).0 (.).0 (.). (0). (0). (0). (0). (.0). (.0).0 (.).0 (.) 0.0 (.) 0.0 (.) 0.0 (.) 0.0 (.).... Includes: ABS holder complete (assembly parts see page ). Please order cutting ring separately. ABS adaptors see catalogue "KomPass DRILLING". 0 Patented design

71 KOMET DIHART Duomax Assembly parts / Accessories Holder for through hole machining Duomax ring Holder Nut Conical ring Positioning pin Diameter range X D.. (0.00.)..0 ( ).0. ( ) Holder for blind hole machining Duomax ring Holder Bush Nut Pin Conical screw Conical screw Diameter range X D X e X e x e x e.. ( ).. (0.00.).. (.00 0.) (.0). (.0).0 (.) (.0). (.0).0 (.)..0 ( ) (.) (.)

KOMET DIHART Duomax Assembly instructions on holder for through hole machining Arrow

Positioning of the drive pins to the right of letter A (the measuring tooth is located at

Before tightening and adjusting turn the Duomax against the direction of machining until

Please observe the marking on holder and Duomax, check alignment of the coolant bores.

Measuring tooth A The diameter can only be measured at the marked cutting edges (measuring

If the diameter was set too large, the conical ring must be loosened and the Duomax

Assembly instructions inserts Cleaning: Make sure that the insert seats and inserts are

72 KOMET DIHART Duomax Assembly instructions on holder for through hole machining Arrow markings: light grease Face surfaces on holder and Duomax are greasefree Measuring tooth A Positioning of the drive pins to the right of letter A (the measuring tooth is located at letter A and is also marked on the holder with a spot). Before tightening and adjusting turn the Duomax against the direction of machining until hitting the drive pins. Please observe the marking on holder and Duomax, check alignment of the coolant bores. + Adjust the diameter to the middle of the tolerance (counter-clockwise thread). Measuring tooth A The diameter can only be measured at the marked cutting edges (measuring tooth A) due to unequal angular position! If the diameter was set too large, the conical ring must be loosened and the Duomax readjusted. Assembly instructions inserts Cleaning: Make sure that the insert seats and inserts are absolutely clean/grease-free. If necessary, use compressed air to remove dust particles! Assembly: All inserts and insert seats are marked with letters. This ensures correct assignment to the insert seat. The number markings ensure that all inserts are positioned correctly. Tighten the screw (order no. N00 0) to. Nm. Torque wrench order no. L0 0

KOMET DIHART Duomax Assembly instructions on holder for blind hole machining Arrow markings: light grease Face

measuring tooth is located at letter A and is also marked on the holder with a spot).

Measuring tooth A M Dia. range (mm) Torque M.0.0 ( ) 0 in-lbs (0 0 Nm).

Mount the Duomax with the conical screw.

Fasten conical screw according to index table.

Adjust the diameter to the middle of the tolerance.

position! If the diameter was set too large, the nut must be loosened and the Duomax readjusted.

73 KOMET DIHART Duomax Assembly instructions on holder for blind hole machining Arrow markings: light grease Face surfaces on holder and Duomax are greasefree Positioning of the drive pins to the right of letter A (the measuring tooth is located at letter A and is also marked on the holder with a spot). Before tightening and adjusting turn the Duomax against the direction of machining until hitting the drive pins. Measuring tooth A M Dia. range (mm) Torque M.0.0 ( ) 0 in-lbs (0 0 Nm)..0 (0 00) in-lbs (0 0 Nm) Screw the nut onto the holder with the smooth face against the bush. Mount the Duomax with the conical screw. After fastening the conical screw check that there is space between bush and Duomax. Fasten conical screw according to index table. + Please observe the marking on holder and Duomax, check alignment of the coolant bores. Adjust the diameter to the middle of the tolerance. The diameter can only be measured at the marked cutting edges (measuring tooth A) due to unequal angular position! If the diameter was set too large, the nut must be loosened and the Duomax readjusted. Measuring tooth A Measuring the diameter: The measuring tooth is located at letter A and is also marked on the holder with a spot. Caution! Uneven flute spacing! Two cutting edges are at 0 from each other = measuring tooth A. Measure the diameter at the front of the cutting ring (due to tapering, see illustration). Avoid damaging the cutting edges When indexing the insert, the diameter must be readjusted. Delivery includes: Duomax with mounted inserts. A

74 KOMET DIHART Duomax Recommended cutting data Material group P S Strength Rm (lbf/ins²) m,00,00-0,000 <,00 > 0,000 > 0,000,000 Guideline values for reaming Hardness HB 0 Material non-alloy steels non-alloy / low alloy steels lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels high alloy steels HSS special alloys: Inconel, Hastelloy, Nimonic, stc. titanium, titanium alloys Material example material code ANSI / SAE L 0 0 H H M0 T Inconel Nimonic 0A Ti-Al-V HM TiN - - (-0) (00-0) - - (-0) (00-0) - - (0-) (00-0) - (-) - (-) - (-) - (00-0) - (0-) DBG-N DBF speed vc ft/min (m/min) optimum maximum optimum maximum D Reamers short DBC DST DJC - - (0-00) (0-00) - - (0-00) (0-00) - - (0-00) (0-00) - - (0-00) (0-00) DJF HM - (-0) - (-0) - (0-) - (-) - (-) - (-) TiN - (0-0) - (0-0) - (0-0) - (0-0) - (0-) D Reamers long DBG-N DBF DBC DST - (0-0) - (0-0) - (0-0) - (0-0) DJC - (0-0) - (0-0) - (0-0) - (0-0) DJF.0 m,000 stainless steels 0L - (-) - (0-0) - (-0) - (-) - (0-0) - (-0) M..0 <0,000 >0,000 stainless steels 0 stainless / fireproof steels (-) - (-) - (0-) - (0-) - (0-0) - (0-0) - (-) - (-) - (0-) - (0-) - (0-0) - (0-0).0 0 gray cast iron Class G (-) (0-0) - - (0-0) (0-0) - - (-) (0-0) - - (0-0) (0-0). 0 alloy gray cast iron A Type - - (0-) (0-0) - (0-0) - (0-0) - - (0-) (0-0) - (0-0) - (0-0) K m, >,000 0 spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic / perlitic spheroidal graphite cast iron, perlitic malleable iron 0-0- D 0--0 D (-) - (-) - (-) - - (-00) (-00) -0-0 (0-0) (0-0) -0-0 (0-0) (0-0) (-00) (-00) (-00) (-) (0-0) (0-0) (0-0) (-) (0-0) (0-0) (0-0) (-) -0-0 (0-0) (0-0) - - (0-0) (0-0) - - (0-0) (0-0) -0 (0-0) - (0-0) - (0-0) -0 (0-0) - (0-0) - (0-0) -0 (0-0) - (0-0) - (0-0) alloyed spheroidal graphite cast iron AD - (-) - (0-0) - (0-00) - (0-00) - (-) - (0-0) - (0-00) - (0-00) vermicular cast iron - (-) - (0-0) - (0-0) - (0-0) - (-) - (0-0) - (0-0) - (0-0).0 0 copper alloy, brass, lead-alloy bronze, lead bronze: good cut - - (-0) (0-00) -0 (0-0) - - (-0) (0-0) - (0-00). 00 copper alloy, brass, bronze:average cut - - (-0) (0-0) - (-0) - (0-0) N wrought aluminium alloys cast aluminium alloy: Si-content <0% magnesium alloy cast aluminium alloy: Si-content > 0% 0 0 A.0 A.0 - (-0) - (-0) - (-0) - (0-00) - (00-00) - (00-00) - (-0) - (-0) - (-0) - (0-00) - (0-00) - (0-00).0 0,000 hardened steels < HRC H.0,000 hardened steels > HRC, m HRC Reaming allo wance in diameter inch (mm)

75 Feed f in/rev (mm/rev) with face cut, feed reduced by 0% optimum maximum optimum maximum KOMET DIHART Duomax Recommended cutting data ASG000. ASG00. ASG0. ASG00 ASG0. ASG0 ASG000. ASG0 ASG0. ASG0. ASG0 x. -. ( ) (.0-.0) x. -.0 ( ) (.0-.0) x.0 -. ( ) (.0-.0) x. -. ( ) (.0-.00) x. -.0 ( ) (.0-.0) x.0 -. ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.00) (0.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.00) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) Important: See chapter for more application details and safety notes!

KOMET DIHART Reaming with insert technology In collaboration with the application specialists at KOMET, it is of course also possible for fixed versions and individual stepped tools as well as

They are designed as integral tools or as a modular tool system, depending on application. For extremely small tolerances, they can be produced in an adjustable version.

76 KOMET DIHART Reaming with insert technology In collaboration with the application specialists at KOMET, it is of course also possible for fixed versions and individual stepped tools as well as diameters to be designed and manufactured which can be combined with the various different tool connections. Indexable insert reaming tools are available on request. They are designed as integral tools or as a modular tool system, depending on application. For extremely small tolerances, they can be produced in an adjustable version. The tools can be supplied in single or multi-step versions from a diameter of mm. Monoblock tools both fixed and adjustable Reaming tools are available as monoblock tools with indexable insert technology from a diameter of mm and are designed in either adjustable or fixed versions. Stepped tools Stepped tools are individually manufactured as special tools and are available in a fixed design.

77 Insert technology Insert reaming Assembly instruction Page KOMET DIHART MicroSet System 0 Assembly instructions, Inquiry Special tools

KOMET DIHART Insert reaming Reaming with insert technology The Technology The use of inserts is revolutionising reaming with multiple blade reamers and setting new levels in precision and function.

The positions of the individual cutting edges on an insert are precisely defined during manufacturing and application.

78 KOMET DIHART Insert reaming Reaming with insert technology The Technology The use of inserts is revolutionising reaming with multiple blade reamers and setting new levels in precision and function. Each insert has two effective cutting edges. Unlike boring tools, inserts for reaming tools are ground as a complete set directly on the basic element in their specific insert pocket. The positions of the individual cutting edges on an insert are precisely defined during manufacturing and application. edges ground in a single operation ensure the degree of precision required for high precision bore machining. Numerous cutting materials and coatings for machining an extremely wide variety of materials. µ µ BENEFITS for you: Ground to size for maximum precision Low cost tool logistics Low setup time Maximum flexibility Precision of rotations edge edge Concept can be used for an extremely wide variety of DIHART tools Low cost changes to tool and geometry Can be adjusted for extremely small bore tolerances Two cutting edge insert Without affecting the tool s precision inserts can be rotated in the shortest possible time. This minimises setup time and doubles the tool life by using two cutting edges. µ edge edge Concetricity [µ] Insert

KOMET DIHART Insert reaming Design your own tool!

Assembly instructions Cleaning: Make sure that the insert seats and indexable inserts are absolutely clean/grease-free.

Assembly: All indexable inserts and insert seats are marked with letters.

The number markings ensure that all indexable inserts are positioned correctly. Tighten the screw (order no.

L0 000) Measuring the diameter: The measuring tooth is located at letter A and is also marked on the holder with a spot.

79 KOMET DIHART Insert reaming Design your own tool! We check your specifications for technical feasibility and you receive a prompt reply. Assembly instructions Cleaning: Make sure that the insert seats and indexable inserts are absolutely clean/grease-free. If necessary, use compressed air to remove dust particles! Assembly: All indexable inserts and insert seats are marked with letters. This ensures correct assignment to the insert seat. The number markings ensure that all indexable inserts are positioned correctly. Tighten the screw (order no. N00 0) to in-lbs (. Nm) (torque wrench order no. L0 000) Measuring the diameter: The measuring tooth is located at letter A and is also marked on the holder with a spot. If the diameter is too large, loosen the conical screw and turn it to the right to set the correct diameter. The conical screw does not have to be removed completely! Caution! Uneven angle division! Two cutting edges are at 0 from each other = measuring tooth A. Measure the diameter at the front of the reaming head (due to tapering, see illustration). Avoid damaging the cutting edges When indexing the insert, the diameter must be readjusted. Patent applied for inside and outside Germany A

KOMET DIHART MicroSet System Reaming with Adjustable Inserts The new reamers from KOMET which boast individually adjustable inserts are an alternative to the readyto-use ground tool variants.

from stock. The single-blade inserts are screwed in place and set to a diameter and tapering using a newly developed fine adjustment system for indexable inserts with μm accuracy.

80 KOMET DIHART MicroSet System Reaming with Adjustable Inserts The new reamers from KOMET which boast individually adjustable inserts are an alternative to the readyto-use ground tool variants. These reamers also feature multiple blades and offer maximum flexibility, reduce logistics with regard to retipping and enable cost savings thanks to the favourably priced inserts which are available from stock. The single-blade inserts are screwed in place and set to a diameter and tapering using a newly developed fine adjustment system for indexable inserts with μm accuracy. This makes hole tolerances of M IT easily achievable. The reference dimension is provided by two measuring blocks. Only inserts for the diameter range of.. inch (0 to 0 mm). Maximum flexibility in terms of fields of application, availability and variety of cutting materials and coatings are features of this tool, because certain components, tolerances, volumes, etc., often determine which combinations are used. BENEFITS for you: Maximum flexibility Reduces logistics with regard to retipping Inserts available from stock Individually adjustable inserts Simple handling when making adjustments and changing the inserts Variant: - Diameter range of.. inch (0 0 mm) - Hole tolerances of M IT - Use with cast metal, solutions for steel, stainless steel, aluminium and other materials to follow - The tool concept can be used in special and multiple dies Precision and productivity Even when the demands on a component are particularly high and the highest precision is required, the KOMET DIHART MicroSet System gives you a special advantage: The tools can be readjusted at any time. All that needs to be done is to readjust the indexable inserts in the precision adjustment system to the required diameter. Only when the cutting edges are worn do they need to be replaced. The special strengths of the KOMET DIHART MicroSet System can truly be seen when used with special tools, especially with stepped tools that the user can arrange themselves. Thanks to the variety of possible combinations, the user quickly puts together a suitable reamer that is ideally matched to the component with regard to its materials, tolerances and volumes. Before: Good machining using PCD tool The MicroSet tool shown uses this advantage perfectly and solves the application requirements better than the previously used brazed PCD tools. An inability to correct the brazed PCD plates, particularly in the second stage, results in operating times of different lengths and irregular repair costs. The standard indexable inserts available from stock (fitted with PCD in this case) make up for long repair cycles and not only increase the flexibility of the system but also the productivity and the profitability of an application. New: Flexible machining using MicroSet system tool thanks to readjustment of the PCD-fitted indexable inserts 0

BENEFITS for you: Simplified logistics thanks to standard

PCD indexable inserts for a variety of machining requirements

system Can be used as a repeat operation tool e.g.

81 BENEFITS for you: Simplified logistics thanks to standard indexable inserts available from stock Can be fitted with CBN or PCD indexable inserts for a variety of machining requirements Uncomplicated readjustment using a precision-controlled adjustment system Can be used as a repeat operation tool e.g. integrated milling and reaming Easy and uncomplicated setting also on electronic presetting device

KOMET DIHART MicroSet System X.. inch (X 0.000 0.

material for material P K X D Article.. (0.000.) 0W..000A 0W..000A.. (.000.) 0W..00A 0W..00A.. (0.000.) 0W..000A 0W..000A.. (.000.) 0W..00A 0W..00A..0 (0.

000.) 0W..000A 0W..000A..0 (00.000 0.) 0W..000A 0W..000A.0. (0.000.) 0W..00A 0W..00A..0 (0.000.) 0W..00A 0W..00A.. (0.000 0.000) 0W.

) indexable insert clamping screw Setting machining dia.

µ Fit the indexable insert: Make sure that the insert seat is clean.

Use torque wrench (, Nm) (Fig.). Reference dia.

is marked on tool. Preset the machining dia. (Fig. ) and conicity (Fig.

indexable insert is set to approx. 0 μm below the desired machining dia. and approx.

Secure the insert: Use a torque wrench (, Nm) to secure the indexable insert at the preset

82 KOMET DIHART MicroSet System X.. inch (X mm) KOMET DIHART MicroSet System Setting device Insert Clamping Wedge DST DBG-N screw for material for material P K X D Article.. (0.000.) 0W..000A 0W..000A.. (.000.) 0W..00A 0W..00A.. (0.000.) 0W..000A 0W..000A.. (.000.) 0W..00A 0W..00A..0 (0.000.) 0W..000A 0W..000A.. (.000.) 0W..00A 0W..00A.0. (0.000.) 0W..000A 0W..000A.. (.000.) 0W..00A 0W..00A.. (0.000.) 0W..000A 0W..000A..0 (0.000.) 0W..000A 0W..000A..0 ( ) 0W..000A 0W..000A.0. (0.000.) 0W..00A 0W..00A..0 (0.000.) 0W..00A 0W..00A.. ( ) 0W..00A 0W..00A N00 S00-IP, Nm F Assembly instructions Assembly parts (Fig. ) indexable insert clamping screw Setting machining dia. adjusting wedge, differential screw Setting conicity adjusting wedge, differential screw line = µ Fit the indexable insert: Make sure that the insert seat is clean. Place the indexable insert into the insert seat and tighten the clamping screw only slightly. Use torque wrench (, Nm) (Fig.). Reference dia. as reference dimension 0 for setting the machining dia. and conicity (Fig. ), reference dia. is marked on tool. Preset the machining dia. (Fig. ) and conicity (Fig. ): Use an Allen key (width across flats SW) to turn the differential screws and until the indexable insert is set to approx. 0 μm below the desired machining dia. and approx. µm over the reference dia. Secure the insert: Use a torque wrench (, Nm) to secure the indexable insert at the preset tightening torque (Fig. ). Set the final machining dia. (Fig. ) and conicity (Fig ): When tightened, the indexable insert is set to the machining diameter and the specified conicity using the differential screws and. Tool after setting (Fig ). Patented design

Email inquiry to customerservice.us@kometgroup.com KOMET DIHART MicroSet System Design your own tool! Unique: Reaming with Adjustable Inserts!

We check you specifications for technical feasibility and you receive a prompt reply. Company: Department: Contact: E-Mail: Telephone: Customer-No.

83 inquiry to KOMET DIHART MicroSet System Design your own tool! Unique: Reaming with Adjustable Inserts! The tools are specially manufactured for each application, with four to eight cutting edges on a basic body and for length/ diameter ratios up to D. We check you specifications for technical feasibility and you receive a prompt reply. Company: Department: Contact: Telephone: Customer-No.: Fax: Date: Distributor: X D = inch (X D = mm) b = inch (b = mm) X = inch (X = mm) (max. D) Material to be machined: Machining method n through hole n blind hole Length of bore: Interrupted cut n yes n no Tolerance: Required surface: Allowance in X: Required cutting material Holder / Adaptor (Type and size) X X X X other adaptors on request n DAH n HSK DIN A n ISO DIN AD/B n ISO JIS B AD/B (MAS 0 BT)

KOMET DIHART Special tools Special solutions and multi-step tools Greater range of functions, lower machining costs The development of specific solutions for customers represents a major area of

84 KOMET DIHART Special tools Special solutions and multi-step tools Greater range of functions, lower machining costs The development of specific solutions for customers represents a major area of competence for KOMET. The questionnaire on page 0 of this catalogue can be used at any time to inquire about and order special tools. It is often im possible to carry out machining tasks with standard tools because of the demands for form, tolerance or quality which require special process analysis and tool development work. References to applications can be found in our application examples. BENEFITS for you: Optimised application design Major reduction of non-productive time Technical advice by KOMET technicians Combining several machining operations Highest efficiency and productivity Special systems: Machining bearing bores for cam shafts Example: Finish machining operation for camshaft bearing for cylinder heads in Ck AlSiCu for car engines. The task: To simplify the process on transfer lines or machining centres. The solution: Using the newly developed tool, machining the cylinder heads on transfer lines is reduced to one station. On machining centres a pilot tool short, stable fitted with PCD inserts is initially used to pre-machine the bores for the first journal. The finishing tool (also with PCD inserts), which matches the length of the engine, then reams all the bores to size: x,0 H. The concept has now become well established in engine and vehicle manufacturing. The cutting values are: vc = ft/min (0 m/min) f =. in/min (00 mm/min) Patent applied for inside and outside Germany

85 KOMET DIHART Special tools With its multi-flute stepped reaming tools and special solutions, KOMET improves the economics of reaming. The latest generation of tools is characterised by extremely high cutting speeds and high feed rates. Designed to suit workpiece and material, they guarantee dimensional stability and reliable production. Multi-step tools Multi-step and modular reaming tools from KOMET improve production performance. KOMET increases the range of functions for the tools and in doing so reduces machining costs. Special tools Use of latest technology Tool design to suit application Advice from KOMET experts Stand the test in many references Multi-flute reaming tools for best performance Reduction in ancillary costs

86 KOMET DIHART Compensating Holder

Compensating holder Page KOMET DIHART DAH compensating holders are static compensating systems, floating holder DPS are dynamic compensating systems.

87 Compensating holder Page KOMET DIHART DAH compensating holders are static compensating systems, floating holder DPS are dynamic compensating systems. Axis and concentricity errors are compensated for extremely simply. Using the patented KOMET DIHART DAH the concentricity of reaming tools and all rotating machining tools can be adjusted quickly, effortlessly and with utmost precision on the machine. Precision bore machining can therefore be executed with extremely high cutting speeds and feed values. DAH Compensating holder with HSK-A adaptor with ABS adaptor with taper shank Assembly instructions Assembly parts / accessories Adaptor for DAH with hydraulic chuck with ABS adaptor DAH 0 HS Compensating holder 0 The bore quality achieved, such as circularity, cylindricity and surface finishing, leaves nothing to be desired. The use of the KOMET DIHART DAH enables you to machine precision bores up to tolerance class IT. for high speed machining DPS Floating holder with VDI connection with cylindrical shank BENEFITS for you: Compensation systems for μ-precise concentricity Easy correction of concentricity and axis error Optimised for extremely high speeds Designed for internal coolant supply Tools rotating concentrically guarantee long tool life

KOMET DIHART DAH Compensating holder with HSK adaptor DIN A K with internal coolant supply DAH x d x d l l Includes: DAH compensating holder complete with assembling screws.

() 0.0 ()..0.00 00. (00).0 () 0.0 (). with ABS adaptor K with internal coolant supply DAH x d x d l l Includes: DAH compensating holder complete with assembling screws.

88 KOMET DIHART DAH Compensating holder with HSK adaptor DIN A K with internal coolant supply DAH x d x d l l Includes: DAH compensating holder complete with assembling screws. DAH Assembly parts see page. HSK-A DAH X d HSK-A X d l l.0.0. (0). () 0. () ().0 () 0. () (). () 0. () (). () 0. () (). () 0. () (). () 0. () (00). () 0.0 () (00).0 () 0.0 (). with ABS adaptor K with internal coolant supply DAH x d x d l l Includes: DAH compensating holder complete with assembling screws. DAH Assembly parts see page. ABS adaptors see catalogue "KomPass DRILLING" ABS DAH X d ABS X d l l (). (0) 0. () (). (0) 0. () (00). () 0.0 ().0 Patented design

89 KOMET DIHART DAH Compensating holder with internal coolant supply K long version on request K DIN AD/B with taper shank DIN AD/B DAH X d SK X d l l (0).00 () 0. () (0).00 () 0. () ().00 () 0. () ().00 () 0. () (00). () 0.0 (). Includes: DAH compensating holder complete with assembling screws. DAH Assembly parts see page. DAH x d x d l l with internal coolant supply K long version on request K JIS B AD/B with taper shank JIS B AD/B (MAS 0 BT) DAH X d BT X d l l (0). () 0. () (). () 0. () (). (0) 0. () (00). () 0.0 (). Includes: DAH compensating holder complete with assembling screws. DAH Assembly parts see page. DAH x d x d l l K with internal coolant supply through taper or flange (MS) CAT / MS Taper with CAT / MS Taper DAH CAT Ø d MS Taper Ø d l l (0).00 () 0. () (0).00 () 0. () ().00 () 0. () ().00 () 0. () (00). () 0.0 () DAH x d x d l l Includes: DAH compensating holder complete with assembling screws and DAH ring. DAH replacement parts see page.

KOMET DIHART DAH Compensating holder Assembly instructions Clean grinding surfaces thoroughly dry and free of grease.

the tool will be in use afterwards! Determine the highest point by rotating (largest concentricity error).

Repeat this procedure until the runout error is < µ. Center the indicator on the gauge line. 0 M Tighten the assembling screw cross-wise.

90 KOMET DIHART DAH Compensating holder Assembly instructions Clean grinding surfaces thoroughly dry and free of grease. Pre-load evenly with the assembling screws (pressing the spring washer level) Adjusting the DAH must be done in the machine on the spindle where the tool will be in use afterwards! Determine the highest point by rotating (largest concentricity error). Rotate the threaded pin to the highest point. Correct half of the measured runout error by inserting the thread pin. Repeat this procedure until the runout error is < µ. Center the indicator on the gauge line. 0 M Tighten the assembling screw cross-wise. Please observe the specified starting torque M in the index-table. After fastening, fix the adjusting ring by locking the thread pin. DAH x d Finally check the runout once more. «should be» < µ Starting torque M 0 in-lbs ( Nm) 0 in-lbs ( Nm) 0 in-lbs ( Nm)

91 KOMET DIHART DAH Compensating holder Assembly parts / Accessories DAH x d Adjusting ring Assembling screw Spring washer Thread pin Thread pin for DAH X d Article Article Article..00 M..00A..00 M M M..00A..00 M M M M M Assembly parts ABS Assembly parts HSK-A ABS location hole ABS location spigot HSK-A Coolant supply unit ABS Spares assortment N00 0 N00 0 N00 N00 0 N00 0 ABS Spares assortment N00 0 N00 0 N00 N00 0 N00 0 Individual spares (spares assortment) are supplied for replacement purposes only. Any other use is not permitted and represents an infringement of the patent. HSK-A Spares assortment O ring Includes HSK-A spares assortment: Coolant tube, locking collar and two O rings.

KOMET DIHART DAH Adaptor Hydraulic chuck for tools with cylindrical shank K with internal coolant supply K length adjustment from outside L c b L b..0.

..0 0. (). (0). (0). ()..0 ( )...0.0 (). (0). (). ().00.0 ( ). for tools with ABS connection K with internal coolant supply b L ABS x d DAH x d Includes: DAH adaptor complete.

92 KOMET DIHART DAH Adaptor Hydraulic chuck for tools with cylindrical shank K with internal coolant supply K length adjustment from outside L c b L b c x d x d DAH x d x x d x d DAH x d Includes: DAH adaptor complete. Adaptor sleeve see page. Expanding chuck DAH X d X d X d L b c () 0. (). (0).0 ().. ( ) (). (). (). ().. ( ) (0). (). (). ()..00 ( ) (). (0). (0). ()..0 ( ) (). (0). (). ().00.0 ( ). for tools with ABS connection K with internal coolant supply b L ABS x d DAH x d Includes: DAH adaptor complete. Further ABS adaptors see catalogue "KomPass DRILLING" ABS ABS DAH X d X d L b () 0. () () 0. () () 0. () ().0 () () 0.0 (0.) ().0 (.). Patented design

93 KOMET Adaptor sleeve for hydraulic chuck x d x d x d L L Adaptor sleeve L0 0. () L () L0 0. () L0 0. () L0 0. () L0 0. () L0 0. () L0 0. () L () L0 0. () L0 0. (0) L0 0. () L0 0. () L0 0.0 () L () L () L (0) L () L () L () L () L (0) L () L0 0. () L0 0. (0) L0 0. () L () L0 0.0 () L0 0.0 () L0 0. (0) L0 0. () X d X d X d L L 0. () 0. (0) 0. ().0 () 0. (). (). (). (). (). (0.). (). (0.) 0.0 () 0.0 () 0.0 () 0. ()

KOMET DIHART DAH 0 HS Compensating holder High speed machining with maximum quality For maximum precision and concentricity KOMET DIHART DAH 0 HS compensating holders ensure that the tool runs

Maximum concentricity guarantees reliable production within extremely close tolerances.

94 KOMET DIHART DAH 0 HS Compensating holder High speed machining with maximum quality For maximum precision and concentricity KOMET DIHART DAH 0 HS compensating holders ensure that the tool runs concentrically. They allow precision adjustment of the tool in the µm range at the cutter eliminating any machine spindle error. Maximum concentricity guarantees reliable production within extremely close tolerances. The quality of the bore, including surface quality, circularity, roundness and parallelism and above all the dimensional accuracy are improved considerably. This significantly increases the process reliability with multiple blade reamers. BENEFITS for you: Proven hydro-expansion clamping Maximum concentricity and repetition accuracy < µ for uniform blade contact Extremely simple concentricity adjustment Compact design Optimum vibration damping for excellent surface quality Flexible clamping range with reduction sleeves Speeds up to.000 rpm For minimal lubrication (MLC) Simple handling reduced machine idle times In comparison to previous solutions the hydro-expansion chuck is integrated into the new compensating holders. This means one less interface. Four adjustable screws allow rapid and precise adjustment of the concentricity of the multiple blade reamer, reducing concentricity errors to virtually zero. The extremely slim design of these new compensating holders ensures that they fit easily into practically all tool magazines. The KOMET DIHART DAH 0 HS compensating holders enable the concentricity of a tool to be adjusted with μ-precision at the bezel position, thereby eliminating any machine spindle error. Simple, time-saving control using adjustment ring with adjustment screw. Alignment module: adjustment ring, adjustment screws Connection on tool-side with hydro-expansion chuck Tightening screw for clamping tool

95 HSK Adapter K with internal coolant supply K clamping range x inch (x 0 mm) KOMET DIHART DAH 0 HS Taper Shank DIN AD/B with internal coolant supply K clamping range x inch (x 0 mm) K c L L L c L x d x d x d HSK x d x d x d x d HSK DIN AD HSK Ø d Ø d Ø d Ø d L L c B B (0) () (0) (0) (.) (.) () (0.) (0.) () (.) ().. ISO Ø d Ø d Ø d L L c Taper B (0) () (0) (0) () (). Taper Shank JIS B AD (MAS 0 BT) K with internal coolant supply K clamping range x inch (x 0 mm) L c L Taper Shank CAT with internal coolant supply K clamping range x inch (x 0 mm) K L x d x d x d x d x d x d JIS B AD (MAS 0 BT) CAT0 BT Ø d Ø d Ø d L L c Taper B (0) () (0) (0) (.) (). CAT Ø d Ø d Ø d L Taper B (.0) () (0) () B (0) () (0) () Includes: DAH 0 HS compensating holder complete with adjustment ring and adjustment screws. Reducer sleeve for clamping range x inch (x mm) see page.

KOMET DIHART DPS Floating holder with VDI connection DIN 0 K for stationary tools K with internal coolant supply K angular compensation 0 (not adjustable) K radial play 0,0 mm (not adjustable) l c x

Size B..0000. (0). (). (). (). (0). ().0 00 00 ER B..0000. (0). (). (). (). (0).0 ().

96 KOMET DIHART DPS Floating holder with VDI connection DIN 0 K for stationary tools K with internal coolant supply K angular compensation 0 (not adjustable) K radial play 0,0 mm (not adjustable) l c x d x d x d x d Supply includes: DPS floating holder with collet nut. Please order collets and washer (page ) separately. VDI Collet nut Accessories Collet Oder No. VDI X d X d X d X d l c Oder No. Size B (0). (). (). (). (0). () ER B (0). (). (). (). (0).0 () ER B (0).0 (). (0). (). ().0 () ER B (0).0 (). (0). (). ().0 () ER with cylindrical shank similar to DIN K for stationary tools K with internal coolant supply K angular compensation 0 (not adjustable) K radial play 0,0 mm (not adjustable) l c x d x d g x d h Supply includes: DPS floating holder with collet nut. Please order collets and washer (page ) separately. P DIN Collet nut Accessories Collet Cylindrical shank Oder No. X d h X d X d l c g Oder No. Size B (). (). ().0 (). (0) G / ER B ().0 (). (0). ().0 (0) G / ER B (.). (). ().0 (). (0) G / ER B (.).0 (). (0). ().0 (0) G / ER

97 KOMET Collets for DPS floating holder x d (..) = mm Ø d Ø d ER ER Collet Seal disc Collet Seal disc (.00.0) (.00.0) (.00.0) (.00.0) (.00.0) (.00.0) (0.00.0) ( ) (.00.0) (.00.0) (.00.0) (.00.0) (.00.0) (.00.0) (.00.0) (.00.0) (0.00.0) (.0.0) A A (.00.) (.0.0) A A (.00.) (.0.0) A A (.00.) (.0.0) A A (.00.) (.0.0) A A (.00.) (.0.0) A A (.00.) (.0.0) A A (0.00.) ( ) A A (.00 0.) (.0.0) 0 0 A A (.00.) (.0.0) 0 0 A A (.00.) (.0.0) 0 0 A A (.00.) (.0.0) 0 0 A A (.00.) (.0.0) 0 0 A A (.00.) (.0.0) 0 A (.00.) (.0.0) 0 A (.00.) (.0.0) 0 A (.00.) (.0.0) 0 A (0.00.) 0 00

Left hand fluted cuttingblades for highest

98 KOMET DIHART KOMET DIHART Rapid set head BENEFITS for you: Modular tooling system Easy to exchange Left hand fluted cuttingblades for highest productivity High accuracy Various cutting materials and coatings

KOMET DIHART Page KOMET DIHART Rapid set head Tool recommendation Rapid set head x 0.

the modular tool types from KOMET. Expansion zones permit an elastic expansion of the ring for compensating for wear on the cutters. KOMET DIHART ring Tool recommendation ring x.

Chapter Chapter Chapter Through repeated regrinding, the service life of the ring can be increased. edge wear is compensated all functional surfaces are fully reground.

99 KOMET DIHART Page KOMET DIHART Rapid set head Tool recommendation Rapid set head x 0.. inch (x,00 0,00 mm) Holder with cylindrical shank Assembly instructions Assembly parts / Accessories Recommended cutting data KOMET DIHART ring The cutting ring system is one of the modular tool types from KOMET. Expansion zones permit an elastic expansion of the ring for compensating for wear on the cutters. KOMET DIHART ring Tool recommendation ring x.. inch (x 0,00 0, mm) Assembly instructions Recommended cutting data Holder with cylindrical shank Holder with DAH connection Holder with ABS connection Assembly parts / Accessories Chapter Chapter Chapter Chapter Through repeated regrinding, the service life of the ring can be increased. edge wear is compensated all functional surfaces are fully reground. Reground tools have the same functionality as new ones. BENEFITS for you: For large hole diameters Multiple blade Modular Compensation for wear through simple readjustment A variety of cutting materials and coatings Can be reground or retipped for extremely high cost efficiency KOMET DIHART PCD Reamers PCD Reamer x inch (x,000 0,00 mm) PCD Reamer x inch (x,0 0,00 mm) KOMET DIHART PCD Reamers BENEFITS for you: and blade versions High stability from the carbide body Optimized for finishing pre-cast bores Through coolant supply for through and blind holes

100 P KOMET DIHART Rapid set head Tool recommendation Material group.0 Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE geometry (ASG) High-speed machining material/ coating geometry (ASG) material/ coating 00 m,00 non-alloy steels 0. ASG0 DST 0.0 ASG0 TiN.0,00-0,000 non-alloy / low alloy steels ASG0 DST 0.0 ASG0 TiN..0.0 <,00 lead alloys L 0. ASG0 DST 0.0 ASG0 TiN non alloy / low alloy steels: heat resistant structural, 0 > 0,000 heat treated, nitride and 0 0. ASG0 DST 0. ASG000 TiN tools steels H > 0,000 high alloy steels H 0. ASG00 TiN 0. ASG00 TiN..0 0 HSS S special alloys: Inconel, Hastelloy, Nimonic, stc. M0 T Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V M m,000 stainless steels 0L 0. ASG00 TiN 0. ASG00 TiN <0,000 stainless steels 0 0. ASG00 TiN 0. ASG00 TiN 0 >0,000 stainless / fireproof steels 0 0. ASG00 TiN 0. ASG00 TiN Class 0 gray cast iron G ASG000 DBG-N 0. ASG000 DBG-N K N alloy gray cast iron A Type 0. ASG000 DBG-N 0. ASG000 DBG-N spheroidal graphite cast 0-0- m,000 0 iron, ferritic D 0. ASG000 DST 0. ASG000 DBG-N spheroidal graphite cast iron, ferritic / perlitic D0 0. ASG000 DST 0. ASG000 DBG-N spheroidal graphite cast >,000 0 iron, perlitic ASG000 DST 0. ASG000 DBG-N malleable iron alloyed spheroidal graphite 00 AD cast iron 0. ASG000 DBG-N 0. ASG000 DBG-N 00 vermicular cast iron 0. ASG000 DBG-N 0. ASG000 DBG-N copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut 0. ASG000 TiN 0. ASG000 TiN copper alloy, brass, 00 bronze:average cut 0. ASG000 TiN 0. ASG000 TiN 0 00 wrought aluminium alloys cast aluminium alloy: Si-content <0% magnesium alloy cast aluminium alloy: Si-content > 0% 0 0 A.0 A.0 H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC 00 We are happy to take inquiries concerning tools for materials without a recommendation. Patented design

101 High-speed machining KOMET DIHART Rapid set head Tool recommendation Conventional machining with carbide geometry (ASG) material/ coating geometry (ASG) material/ coating geometry (ASG) material geometry (ASG) material 0. ASG000 DST 0. ASG000 TiN 0.0 ASG0 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 TiN 0.0 ASG0 HM 0. ASG0 HM 0. ASG000 DST 0. ASG000 TiN 0.0 ASG0 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 TiN 0.0 ASG0 HM 0. ASG000 HM 0. ASG00 TiN 0. ASG00 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG00 TiN 0. ASG00 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG00 TiN 0. ASG00 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG00 TiN 0. ASG00 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 DBG-N 0. ASG0 HM 0. ASG0 HM 0. ASG000 DST 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DST 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 DBG-N 0. ASG000 DBG-N 0. ASG000 HM 0. ASG000 HM 0. ASG000 TiN 0. ASG000 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG000 TiN 0. ASG000 TiN 0. ASG00 HM 0. ASG00 HM 0. ASG0 HM 0. ASG0 HM 0. ASG000 HM 0. ASG000 HM 0. ASG000 HM 0. ASG000 HM speed and feed see pages 0-0. Important: See chapter for more application details and safety notes! 0

102 KOMET DIHART Rapid set head Rapid set head X 0.. inch (X mm) Material P M K N S H for through hole machining for through and blind hole machining x D x D x x a l a l Custom rapid set head selection options! Selection: material, material material, coating P M K N S H P M K N S H HM ) ) ) ) ) ) ) ) ) ) TiN $ $ ) $ $ ) $ DBG-N $ DST $ ) DJC $ ) for material for material min. diameter for face machining X D X x a l ~ ~ ~ (.0.) (.0.) (.0.) (.0.00) Selection: Dimensions Ø D 0. (Ø D.) Ø D 0. (Ø D.) Ø D 0. (Ø D.) Ø D 0.0 (Ø D.) 0. (.) 0. (0.) 0. (0.) 0. (0.) 0. () 0. () 0. () 0. () (.0 0.0).. ( ) Ø D 0. (Ø D.0) Ø D 0. (Ø D.) 0. (0.) 0.0 () 0. () 0. ().. ( ) Ø D 0. (Ø D.0) 0.0 () 0. () ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. Order example: 0. Bore diameter mm Bore tolerance H Material 00 or ASG0 ( geometry page 0-0) very good $ good 0

103 KOMET DIHART Rapid set head Cylindrical shank holder for X 0.. (X,0 0,00 mm) P DIN for through hole machining x D x d h b L c for blind hole machining short version (inch) long version (inch) for X D L b c d h L b c d h short version (metric) long version (metric) for X D L b c d h L b c d h Supply includes: Holder with assembly parts / accessories (page 0). Please order rapid set head separately. 0

KOMET DIHART Rapid set head Assembly instructions Each Rapid set head is delivered with slightly greased taper. Do not wipe off! Taper must be slightly greased with copper grease (Order-No.: K.0.000)!

104 KOMET DIHART Rapid set head Assembly instructions Each Rapid set head is delivered with slightly greased taper. Do not wipe off! Taper must be slightly greased with copper grease (Order-No.: K.0.000)! Clean taper in holder thoroughly free of grease Differential screw one rotation into the Head (counterclockwise thread). Before tightening turn the drive keys of the rapid set head against the direction of machining until it hits the holder. Dia. range Starting torque M (Nm) (.0.).. in-lbs (0. 0. Nm) (.0.).. in-lbs (.. Nm) (.0.00). 0. in-lbs (.. Nm) 0.. ( ).. in-lbs (.0. Nm).. ( ).0. in-lbs (.. Nm) Tightening the left-/right screw. Observe the specified starting torque M in the index table. M 0 Rapid Set Heads up to Diameter, mm are assembled with a clamping screw at the back of the holder. The screw has a counter-clockwise thread.

105 KOMET DIHART Rapid set head For through hole machining Assembly parts / Accessories For blind hole machining for X D Operating key Differential screw Differential screw Bush Threaded pin Screw short version Screw long version (.0.) (.0.) (.0.) (.0.00) (.0 0.0).. ( ) ( ).. ( ) Supply includes holder: X,0 -,: Screw or (depending on short or long holder version) X,0-0,0: Operating key, differential screw or (depending on holder), bush, threaded pin. 0

106 KOMET DIHART Rapid set head Recommended cutting data Material group.0 Strength Rm (lbf/ins²) m,00 Guideline values for reaming Hardness HB Material non-alloy steels Material example material code ANSI / SAE 00 HM - (-0) TiN - (00-0) DBG-N speed vc ft/min (m/min) optimum maximum D Reamers short DST DJC - - (0-00) (0-00) HM - (-0) TiN - (00-0) optimum maximum D Reamers long DBG-N DST DJC -0-0 (0-0) (0-0).0,00-0,000 non-alloy / low alloy steels (-0) - (00-0) - - (0-00) (0-00) - (-0) - (00-0) -0-0 (0-0) (0-0) P..0 <,00 > 0,000 lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels L (0-) - (-) - (00-0) - (00-0) - - (0-00) (0-00) - - (0-00) (0-00) - (0-) - (-) - (00-0) - (00-0) -0-0 (0-0) (0-0) -0-0 (0-0) (0-0).0 > 0,000 high alloy steels H H - (-) - (0-) - (-) - (0-) S.0. 0 HSS special alloys: Inconel, Hastelloy, Nimonic, stc. M0 T Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V - (-) - (-).0 m,000 stainless steels 0L - (-) - (0-0) - (-) - (0-0) M..0 <0,000 >0,000 stainless steels 0 stainless / fireproof steels (-) - (-) - (0-) - (0-) - (-) - (-) - (0-) - (0-).0 0 gray cast iron Class G000 - (-) - (0-0) - (0-0) - (-) - (0-0) - (0-0). 0 alloy gray cast iron A Type - (0-) - (0-0) - (0-0) - (0-) - (0-0) - (0-0) K..0 m, spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic / perlitic 0-0- D 0--0 D0 - (-) - (-) - (-00) -0 (0-0) - (-00) -0 (0-0) - (-00) -0 (0-0) - (-) - (-) - (0-0) - (0-0) - (0-0) -0 (0-0) - (0-0) -0 (0-0) 0.0 >,000 0 spheroidal graphite cast iron, perlitic malleable iron (-) -0 (0-0) -0 (0-0) -0 (0-0) - (-) - (0-0) - (0-0) - (0-0) alloyed spheroidal graphite cast iron vermicular cast iron copper alloy, brass, lead-alloy bronze, lead bronze: good cut AD - (-) - (-) - (-0) - (0-0) - (0-0) - (0-00) - (0-00) - (0-0) -0 (0-0) - (-) - (-) - (-0) - (0-0) - (0-0) - (0-0) - (0-00) - (0-0) -0 (0-00). 00 copper alloy, brass, bronze:average cut - (-0) - (0-0) - (-0) - (0-0) N wrought aluminium alloys cast aluminium alloy: Si-content <0% magnesium alloy cast aluminium alloy: Si-content > 0% 0 0 A.0 A.0 - (-0) - (-0) - (-0) - (-0) - (-0) - (-0).0 0,000 hardened steels < HRC H.0,000 hardened steels > HRC, m HRC Reaming allo wance in diameter inch (mm) 0

107 KOMET DIHART Rapid set head Recommended cutting data Feed f in/rev (mm/rev) optimum maximum optimum maximum optimum maximum ASG000, ASG00, ASG0, ASG0, ASG0 ASG000, ASG0B, ASG0 ASG0, ASG0, ASG0 ASG0, ASG00, ASG0 x (.0 -.) ( ) x 0.-. (. - 0.) x.-. (0. - 0) x (.0 -.) (0.0-.0) (.0-.0) ( ) x (. - 0.) (.0-.0) x.-. (0. - 0) (.0-.0) x (.0 -.) ( ) x (. -.) ( ) x (.- 0.0) (.0-.0) x.-. (0. - 0) (.0-.0) ( ) (0.0-.0) (.0-.0) ( ) (.0-.0) (.0-.0) ( ) ( ) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) (.0-.0) ( ) (0.0-.0) (.0-.0) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) ( ) ( ) ( ) (0.0-.0) ( ) ( ) ( ) (0.0-.0) (0.0-.0) ( ) ( ) (0.0-.0) ( ) ( ) ( ) ( ) (0.0-.0) (0.0-.0) ( ) (.0-.0) (.0-.0) ( ) (0.0-.0) (.0-.0) ( ) ( ) (.0-.0) (0.0-.0) (.0-.0) (0.0-.0) ( ) (0.0-.0) (.0-.0) ( ) ( ) ( ) ( ) (0.0-.0) (0.0-.0) ( ) (.0-.0) (.0-.0) ( ) (0.0-.0) (.00-.0) ( ) ( ) ( ) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Important: See chapter for more application details and safety notes! 0

108 KOMET DIHART Ring Tool recommendation Material group.0 geometry (ASG) High-speed machining material/ coating geometry (ASG) material/ coating 00 m,00 non-alloy steels 00. ASG000 DST 00.0 ASG000 TiN.0,00-0, ASG000 DST 00.0 ASG000 TiN P.0.0. <,00 lead alloys L 00. ASG000 DST 00.0 ASG000 TiN non alloy / low alloy steels: heat resistant structural, 0 > 0,000 heat treated, nitride and ASG000 DST 00.0 ASG000 TiN tools steels H > 0,000 high alloy steels H 00.0 ASG00 TiN 00.0 ASG00 TiN S. Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE non-alloy / low alloy steels HSS special alloys: Inconel, Hastelloy, Nimonic, stc. M0 T Inconel Nimonic 0A.,000 titanium, titanium alloys Ti-Al-V M m,000 stainless steels 0L 00. ASG00 DBF 00. ASG00 DBF <0,000 stainless steels ASG00 DBF 00. ASG00 DBF 0 >0,000 stainless / fireproof steels ASG00 DBF 00. ASG00 DBF Class 0 gray cast iron G ASG000 DBG-N 00.0 ASG000 DBG-N K N alloy gray cast iron A Type 00.0 ASG000 DBG-N 00.0 ASG000 DBG-N m,000 0 spheroidal graphite cast 0-0- iron, ferritic D 00. ASG000 DST 00. ASG000 DBF 0 spheroidal graphite cast 0--0 iron, ferritic / perlitic D0 00. ASG000 DST 00. ASG000 DBF >,000 0 spheroidal graphite cast iron, perlitic 000 malleable iron 00. ASG000 DST 00. ASG000 DBF 00 alloyed spheroidal graphite AD cast iron 00.0 ASG000 DBG-N 00.0 ASG000 DBG-N 00 vermicular cast iron 00.0 ASG000 DBG-N 00.0 ASG000 DBG-N copper alloy, brass, 0 lead-alloy bronze, lead bronze: good cut 00. ASG000 DST 00.0 ASG000 TiN 00 copper alloy, brass, bronze:average cut 00.0 ASG000 TiN 00.0 ASG000 TiN 0 wrought aluminium alloys ASG00 DBC 00. ASG00 DBC cast aluminium alloy: 0 Si-content <0% A.0 magnesium alloy 00. ASG00 DBC 00. ASG00 DBC 00 cast aluminium alloy: Si-content > 0% A ASG00 DBC 00. ASG00 DBC H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC For inquiries concerning tools for materials without a recommendation, please contact us. 0 Patented design

109 High-speed machining KOMET DIHART Ring Tool recommendation Conventional machining with carbide geometry (ASG) material/ coating geometry (ASG) material/ coating geometry (ASG) material geometry (ASG) 00. ASG000 DST 00.0 ASG000 TiN 00. ASG000 HM 00. ASG000 HM material 00. ASG000 DST 00.0 ASG000 TiN 00. ASG0 HM 00. ASG0 HM 00. ASG000 DST 00.0 ASG000 TiN 00. ASG000 HM 00. ASG000 HM 00. ASG000 DST 00.0 ASG000 TiN 00. ASG000 HM 00. ASG000 HM 00.0 ASG00 TiN 00.0 ASG00 TiN 00. ASG00 HM 00. ASG00 HM 00. ASG0 HM 00. ASG0 HM 00. ASG00 DBF 00. ASG00 DBF 00. ASG00 HM 00. ASG00 HM 00. ASG00 DBF 00. ASG00 DBF 00. ASG00 HM 00. ASG00 HM 00. ASG00 DBF 00. ASG00 DBF 00. ASG00 HM 00. ASG00 HM 00.0 ASG000 DBG-N 00.0 ASG000 DBG-N 00. ASG000 HM 00. ASG000 HM 00.0 ASG000 DBG-N 00.0 ASG000 DBG-N 00. ASG000 HM 00. ASG000 HM 00. ASG000 DST 00. ASG000 DBF 00. ASG0 HM 00. ASG0 HM 00. ASG000 DST 00. ASG000 DBF 00. ASG000 HM 00. ASG000 HM 00. ASG000 DST 00. ASG000 DBF 00. ASG000 HM 00. ASG000 HM 00.0 ASG000 DBG-N 00.0 ASG000 DBG-N 00. ASG000 HM 00. ASG000 HM 00.0 ASG000 DBG-N 00.0 ASG000 DBG-N 00. ASG000 HM 00. ASG000 HM 00. ASG000 DST 00.0 ASG000 TiN 00. ASG00 HM 00. ASG00 HM 00.0 ASG000 TiN 00.0 ASG000 TiN 00. ASG00 HM 00. ASG00 HM 00. ASG00 DBC 00. ASG00 DBC 00. ASG0 HM 00. ASG0 HM 00. ASG00 DBC 00. ASG00 DBC 00. ASG000 HM 00. ASG000 HM 00. ASG00 DBC 00. ASG00 DBC 00. ASG000 HM 00. ASG000 HM speed and feed see pages -. Important: See chapter for more application details and safety notes! 0

110 KOMET DIHART ring Material P M K N S H $ $ X.. inch (0,00 0, mm) x D x x Face cut X, mm a l Selection: material, material material, coating P M K N S H P M K N S H 00. HM $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) $ ) 00.0 TiN $ $ $ ) $ $ $ ) $ 00.0 DBG-N $ $ $ 00. DBF $ $ $ 00. DBC 00. DST $ $ ) 00.0 DJC $ ) for material Custom cutting ring selection options! for material HM TiN DBG-N DBF DBC DST DJC machining X D X x a l l Z ~ ~ ~ ~.. ( )..0 ( ) Selection: Dimensions min. diameter for face xd 0.0 (xd.) xd 0.0 (xd.) 0. (.0) 0. (.0) 0. (.) 0. (.) 0. (.) 0. (.).0. ( ) xd 0.0 (xd.) 0. (.0) 0. (.) 0. (.) 0 ) conventional machining ) GJS (spheroidal graphite cast iron) ) material group.0 ) material group. ) material group.0&. Order example: 00. Bore diameter 0 mm Bore tolerance H Material 0 or ASG000 ( geometry page 0 - ) ring from dia.,0 to 0, mm and x 0,0 to 00, mm on request. 0 very good $ good

111 KOMET DIHART ring Holder with cylindrical shank similar to DIN A Chapter Holder with ABS connection A Chapter Holder with DAH connection A Chapter

KOMET DIHART Ring Assembly instructions on holder for through hole machining Arrow markings:

112 KOMET DIHART Ring Assembly instructions on holder for through hole machining Arrow markings: light grease Face surfaces on holder and cutting ring are greasefree The position for the drive pins is marked with a lobe or in red. Before tightening and adjusting turn the cutting ring against the direction of machining until hitting the drive pins. lobe (measuring teeth) Please observe the marking on holder and cutting ring, check alignment of the coolant bores. + Adjust the diameter to the middle of the tolerance (counter-clockwise thread). The diameter can only be measured at the marked cutting edges due to unequal angular position! lobe (measuring teeth) Measure the diameter If the diameter was set too large, the conical ring must be loosened and the cutting ring readjusted.

KOMET DIHART Ring Assembly instructions on holder for blind hole machining Arrow markings: light grease Face surfaces on holder and

Before tightening and adjusting turn the cutting ring against the direction of machining until hitting the drive pin.

Mount the cutting ring with the conical screw. After fastening the conical screw check that there is space between bush and ring.

.0 (0 00) in-lbs (0 0 Nm) Please observe the marking on holder and cutting ring, check alignment of the coolant bores.

113 KOMET DIHART Ring Assembly instructions on holder for blind hole machining Arrow markings: light grease Face surfaces on holder and cutting ring are greasefree The position for the drive pins is marked with a lobe or in red. Before tightening and adjusting turn the cutting ring against the direction of machining until hitting the drive pin. lobe (measuring teeth) M Screw the nut onto the holder with the smooth face against the bush. Mount the cutting ring with the conical screw. After fastening the conical screw check that there is space between bush and ring. Fasten conical screw according to index table. Dia. range Starting torque M. (0) in-lbs (0 0 Nm).0.0 ( ) 0 in-lbs (0 0 Nm)..0 (0 00) in-lbs (0 0 Nm) Please observe the marking on holder and cutting ring, check alignment of the coolant bores. Adjust the diameter to the middle of the tolerance. + The diameter can only be measured at the marked cutting edges due to unequal angular position! lobe (measuring teeth) Measure the diameter If the diameter was set too large, the nut must be loosened and the cutting ring readjusted.

114 KOMET DIHART ring Recommended cutting data Guideline values for reaming speed vc ft/min (m/min) optimum maximum optimum maximum Material group.0 Strength Rm (lbf/ins²) m,00 Hardness HB Material non-alloy steels Material example material code ANSI / SAE 00 HM TiN - - (-0) (00-0) DBG-N DBF D Reamers short DBC DST DJC - - (0-00) (0-00) HM - (-0) TiN - (0-0) DBG-N D Reamers long DBF DBC DST - (0-0) DJC - (0-0).0,00-0,000 non-alloy / low alloy steels (-0) (00-0) - - (0-00) (0-00) - (-0) - (0-0) - (0-0) - (0-0) P..0 <,00 > 0,000 lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels L (0-) (00-0) - (-) - (00-0) (0-00) (0-00) (0-) (0-0) - - (0-00) (0-00) - (-) - (0-0) - (0-0) - (0-0) - (0-0) - (0-0).0 > 0,000 high alloy steels H H - (-) - (0-) - (-) - (0-)..0 0 HSS special alloys: Inconel, Hastelloy, Nimonic, stc. M0 T Inconel Nimonic 0A S.,000 titanium, titanium alloys Ti-Al-V - (-) - (-).0 m,000 stainless steels 0L - (-) - (0-0) - (-0) - (-) - (0-0) - (-0) M.0. <0,000 >0,000 stainless steels 0 stainless / fireproof steels (-) - (-) - (0-) - (0-) - (0-0) - (0-0) - (-) - (-) - (0-) - (0-) - (0-0) - (0-0).0 0 gray cast iron Class G000 - (-) - (0-0) - - (0-0) (0-0) - - (-) (0-0) - - (0-0) (0-0).0. 0 m,000 0 alloy gray cast iron A Type spheroidal graphite cast iron, ferritic 0-0- D - (0-) - (-) - (0-0) - (0-0) - (0-0) - - (-00) (-00) - - (0-) (0-0) (-00) (-00) (-) - (0-0) - (0-0) -0-0 (0-0) (0-0) -0 (0-0) -0 (0-0) K. 0 spheroidal graphite cast iron, ferritic / perlitic 0--0 D0 - (-) -0-0 (0-0) (0-0) (0-0) (0-0) (-) - - (0-0) (0-0) - (0-0) - (0-0) 0.0 >,000 0 spheroidal graphite cast iron, perlitic malleable iron (-) -0-0 (0-0) (0-0) (0-0) (0-0) (-) - - (0-0) (0-0) - (0-0) - (0-0) alloyed spheroidal graphite cast iron vermicular cast iron AD - (-) - (-) - (0-0) - (0-0) - (0-00) - (0-0) - (0-00) - (0-0) - (-) - (-) - (0-0) - (0-0) - (0-00) - (0-0) - (0-00) - (0-0).0 0 copper alloy, brass, lead-alloy bronze, lead bronze: good cut - - (-0) (0-00) -0 (0-0) - - (-0) (0-0) - (0-00). 00 copper alloy, brass, bronze:average cut - (-0) - (0-0) - - (-0) (0-0) N wrought aluminium alloys cast aluminium alloy: Si-content <0% magnesium alloy cast aluminium alloy: Si-content > 0% 0 0 A.0 A.0 - (-0) - (-0) - (-0) - (0-00) - (00-00) - (00-00) - (-0) - (-0) - (-0) - (0-00) - (0-00) - (0-00) H.0.0 0,000,000 hardened steels < HRC hardened steels > HRC, m HRC Reaming allo wance in diameter inch (mm)

115 KOMET DIHART ring Recommended cutting data optimum maximum Feed f in/rev (mm/rev) optimum maximum ASG000, ASG00, ASG0, ASG00 ASG0, ASG0 ASG000, ASG0B, ASG0 ASG0, ASG0, ASG0 x (. - ) (0.0-.0) x 0.-. ( - ) (.00-.0) x.-. ( - 0) (.00-.0) x.-. (0 -.) (.0-.0) x.-.0 ( ) (.0-.0) x.0-. ( ) (.0-.0) x (. - ) (.00-.0) x 0.-. ( - ) (.0-.0) x.-. ( - 0) (.0-.0) x.-. (0 -.) (.0-.00) x.-.0 ( ) (.0-.0) x.0-. ( ) (.0-.0) (0.0-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.00-.0) (.00-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) (0.0-.0) (.0-.0) (.0-.00) ( ) (0.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) ( ) (0.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (.00-.0) (.0-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.0) (.0-.0) (0.0-.0) (.00-.0) (.00-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) (0.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (.00-.0) (.0-.0) (.0-.0) (0.0-.0) (0.0-.0) (0.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.00) (.0-.00) (.0-.00) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) (.0-.0) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Important: See chapter for more application details and safety notes! ( ) ( ) ( ) ( )

116 DIHART PCD Reamers With cutting edges K with internal coolant supply K solid carbide body X inch (X mm) a L c x D x x* x d h b PCD Reamers * material / coating PCD Dimensions min. diameter max stock for allowance front cutting on dia. Ø D Ø x L b c a Ø d h Ø ~ mm *0. 0. ( ) x D 0.0 (x D.).0 ().0 (). () 0. () 0.0 (0.) * (.0.00) x D 0.0 (x D.).0 ().0 (). () 0. () 0.0 (0.) * (.0.00) x D 0.0 (x D.).0 ().0 (). () 0. () 0.0 (0.) (.0.00) x D 0.0 (x D.). (). (). () 0. () 0.0 (.) (.0.00) x D 0. (x D.). (). (0). () 0. () 0.0 (.) (.0.00) x D 0. (x D.). (). (0). () 0. () 0.0 (.) (.0.00) x D 0. (x D.). (). (0). () 0. () 0.0 (.0) (.0.00) x D 0. (x D.). (). (0). () 0. () 0.0 (.) (.0.00) x D 0. (x D.). (). (0). () 0. () 0.0 (.) (.0.00) x D 0. (x D.). (). (0). () 0. () 0. (.0) ( ) x D 0. (x D.). (). (0). () 0. () 0. (.0) (0.0.00) x D 0. (x D.0).0 (). (0). () 0. () 0. (.0) (.0.00) x D 0. (x D.0).0 (). (0). () 0. () 0. (.0) (.0.00) x D 0.0 (x D.). (). (0).0 () 0. () 0. (.0) (.0.00) x D 0.0 (x D.). (). (0).0 () 0. () 0. (.0) (.0.00) x D 0. (x D.0). (0). (0).0 () 0. () 0.0 (.0) ( ) x D 0. (x D.). (0). (0). (0) 0. () (.0) Order example: 0.0 Bore diameter 0.0" Bore tolerance +.000/-0 Material A0. * only available with central coolant supply.

117 X inch DIHART PCD Reamers (X mm) With cutting edges with internal coolant supply K solid carbide body K L a c x D x x* x d h b PCD Reamers material / coating PCD min. diameter for front cutting Dimensions max stock allowance on dia. Ø D Ø x L b c a Ø d h Ø ~ mm ( ) x D 0. (x D.). (). (0). () 0. () 0.0 (.) (0.0.00) x D 0.0 (x D.).0 (). (0). () 0. () 0.0 (.) (.0.00) x D 0.0 (x D.).0 (). (0). () 0. () 0.0 (.0) (.0.00) x D 0. (x D.). (). (0).0 () 0. () 0.0 (.0) (.0.00) x D 0. (x D.). (). (0).0 () 0. () 0.0 (.0) (.0.00) x D 0. (x D.). (0). (0).0 () 0. () 0. (.0) ( ) x D 0. (x D.). (0). (0). (0) 0. () 0 0. (.0) Order example: 0. Bore diameter 0.0" Bore tolerance +.000/-0 Material A0. Recommended cutting data Material group Guideline values for reaming Strength Rm (lbf/ins²) Hardness HB Material Material example material code ANSI / SAE speed vc ft/min (m/min) Feed f in/rev (mm/rev).0 N..0 0 wrought aluminium alloys 0 00 cast aluminium alloy: Si-content <0% magnesium alloy cast aluminium alloy: Si-content > 0% 0 A.0 A (0-0) 0-00 (0-0) 0-0 (0-0) optimum - maximum (0.-0.0) (0.-0.0) Tool diameter Reaming allowance in diameter inch (mm) Ø < 0.0 (.0) ( ) Ø > 0.0 (.0) ( )

IDEEN-FABRIK + Inhalt IDEEN-FABRIK + Die Fabrik der Ideen Informationen Leistungsberechnung Anwendungstechnische Hinweise Internationale Werkstoffklassifizierung Lieferungs- und Zahlungsbedingungen

d KOMET Leistungsberechnung KOMET 0 Anwendungs- und sicherheitstechnische Hinweise 0 Anwendungs- und sicherheitstechnische Hinweise KOMET Internationale Werkstoffklassifizierung (nach VDI Standard)

Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index 0 Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index Notizen

covering all aspects of boring, reaming, thread milling and mechatronic tools. The central objective is to offer our customers and employees scope for creative working and learning.

118 IDEEN-FABRIK + Inhalt IDEEN-FABRIK + Die Fabrik der Ideen Informationen Leistungsberechnung Anwendungstechnische Hinweise Internationale Werkstoffklassifizierung Lieferungs- und Zahlungsbedingungen Fax-Bestellformular Nummerischer Index KOMET GROUP weltweit KOMET Leistungsberechnung Vollbohren KOMET Leistungsberechnung KOMET Leistungsberechnung Antriebsleistung kw Vorschubkraft F Drehmoment M f d KOMET Leistungsberechnung KOMET 0 Anwendungs- und sicherheitstechnische Hinweise 0 Anwendungs- und sicherheitstechnische Hinweise KOMET Internationale Werkstoffklassifizierung (nach VDI Standard) Internationale Werkstoffklassifizierung (nach VDI Standard) Allgemeine Lieferungs- und Zahlungsbedingungen KOMET GROUP GmbH Fax an KOMET SERVICE Partner Kontakt Seite Bestellung KomPass TOOL life Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index 0 Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index Nummerischer Index Notizen KOMET GROUP Vertretungen weltweit Europa International The idea factory The IDEEN-FABRIK reflects the evolution of the KOMET GROUP from a tool manufacturer into a creative expert for solutions covering all aspects of boring, reaming, thread milling and mechatronic tools. The central objective is to offer our customers and employees scope for creative working and learning. On a total area of,00 m², we have created a modern, multi-storey factory environment. The IDEEN-FABRIK was deliberately not constructed as a separate, detached training building, but integrated directly above a manufacturing business. While the metal chips fly down below, ideas are exchanged above. By this, we aim to demonstrate that the work here is always associated with new ideas and creative ambition. With the IDEEN-FABRIK and the comprehensive seminar programme for customers and employee qualification, we aim to offer you a measurable and permanent competitive advantage in your markets. Ask for our no-obligation specialist seminar brochure.

Informations Page KOMET SERVICE 0 A network of local partners that provide professional tool refurbishment, trade tools and manufacture customized solid carbide special tools KOMET BRINKHAUS

119 Informations Page KOMET SERVICE 0 A network of local partners that provide professional tool refurbishment, trade tools and manufacture customized solid carbide special tools KOMET BRINKHAUS ToolScope Next generation process monitoring geometry (ASG) materials and coatings Achievable surface finish Measuring Tolerances 0 Technical application hints Problems R possible causes R solutions Types of tool wear The KOMET GROUP is the worldwide technology leader for innovative tool concepts and complete solutions for drilling machining. Our customers know us as a manufacturer of premium tools, and know the ideas behind our solutions. The further creativity is still unused, and remains to be discovered. We have set ourselves the objective of exploiting the added value thus created for the benefit of our customers. We call this +IDEAS. A new and different way of being able to offer our customers long-term, sustainable advantages through a plus in support and services. Our IDEEN-FABRIK in Besigheim is the first step in this direction. Screwdriver Key KOMET Company concept KOMET APP Usage and safety notes Inquiries,test-results and complaints Numerical index KOMET GROUP International Agencies

manufacture customized solid carbide special tools.

Customer Free delivery service Coating Precise tool refurbishment and

120 KOMET SERVICE the service brand name of the KOMET GROUP A network of local partners that provide professional tool refurbishment, trade tools and manufacture customized solid carbide special tools. Everything from a single source. Fast, flexible and always close to you. Customer Free delivery service Coating Precise tool refurbishment and modification New tools, customized solid carbide special tools Tools already in use Free pick up service of worn tools 0

From stock or individually manufactured Get your solid carbide TOOLlife tools directly from your KOMET

Your KOMET SERVICE partner will happily refurbish these tools along with all tools from other brands.

refurbishment by your KOMET SERVICE partner. It s fast and it s free.

(irrespective of the manufacturer) in order to recommend refurbishment or replacement.

tipping. By request you receive a measurement report.

Coating fully customized KOMET GROUP tools are of course given the original coatings once more.

121 From stock or individually manufactured Get your solid carbide TOOLlife tools directly from your KOMET SERVICE partner or have your own customized solid carbide special tools manufactured. Your KOMET SERVICE partner will happily refurbish these tools along with all tools from other brands. One call does it all Get on a regular pick-up schedule or arrange a one-time pick-up of your tools needing refurbishment by your KOMET SERVICE partner. It s fast and it s free. Tools refurbished to original quality Our refurbishing experts fairly assess the current state of your tools (irrespective of the manufacturer) in order to recommend refurbishment or replacement. KOMET GROUP tools are refurbished according to strict criteria to restore the original geometry or original tipping. By request you receive a measurement report. Our partners will also professionally modify tools for you, quickly and flexibly. Coating fully customized KOMET GROUP tools are of course given the original coatings once more. We customize our service to your needs, even with other standard coatings, all within a few days. Just-in-time delivery Your KOMET SERVICE partner will return your KOMET GROUP tools refurbished to their original quality within or 0 days (without or with coating) safely stored in the KOMET SERVICE TOOL life box.

KOMET SERVICE Partner Europe 0 Görans Slipservice AB Ångpannegatan SE- 0 Göteborg Tel. + 00 Fax + gorans@kometservice.com Werkzeugservice Wulf e.k. Inhaber: Karsten Wulf Industriestr.

com Kanne Werkzeugtechnik GmbH Borsigstr. D- Northeim Tel. + 00 Fax + 0 kanne@kometservice.com CNC Werkzeugschleiferei und Werkzeughandel J. Steikert OT Göllingen Am Atzelsberg D-0 Kyffhäuserland Tel.

122 KOMET SERVICE Partner Europe 0 Görans Slipservice AB Ångpannegatan SE- 0 Göteborg Tel Fax + gorans@kometservice.com Werkzeugservice Wulf e.k. Inhaber: Karsten Wulf Industriestr. 0 D-000 Wedemark Tel Fax + 0 wulf@kometservice.com Herbert Schaube Werkzeugschleiferei Alt-Blankenburg D- Berlin Tel Fax + 0 schaube@kometservice.com Kanne Werkzeugtechnik GmbH Borsigstr. D- Northeim Tel Fax + 0 kanne@kometservice.com CNC Werkzeugschleiferei und Werkzeughandel J. Steikert OT Göllingen Am Atzelsberg D-0 Kyffhäuserland Tel. + Fax + steikert@kometservice.com Zero systems, s.r.o. Pod Tratí / CZ-00 Plzeň Tel. +0 Fax +0 0 zero@kometservice.com Andre Woitschach GmbH Max-Berk-Straße D- Nussloch Tel. + Fax + woitschach@kometservice.com Schnebelt Präzision Burdastr. D- Schutterwald Tel. + 0 Fax + 00 schnebelt@kometservice.com Werkzeugschleiferei Liebrich Obere Brandstr. 0 D-0 Stuttgart Tel. + Fax + liebrich@kometservice.com Werkzeugschleiferei Schlenker GmbH Mögglinger Str. D-0 Böbingen Tel. + 0 Fax + schlenker@kometservice.com NB Werkzeugtechnik Im Anwandel D- Albstadt Tel Fax + 00 nb@kometservice.com WEMA GmbH Raiffeisenstraße D- Pfaffenhofen Tel. + 0 Fax + 0 wema@kometservice.com Schneidwerkzeuge Schleiftechnik Moser Hauptstr. D- Schönanger-Neuschönau Tel. + Fax + moser@kometservice.com Gradauer G.M.B.H. Ternberger Straße a A- Steinbach/Steyr Tel. + Fax + gradauer@kometservice.com AFLY, Affûtage Lyonnais S.A.S. 00 rue Léon Blum F-00 Villeurbanne Tel. + Fax + 00 afly@kometservice.com Exactaform Tools Ltd Unit G Little Heath Ind Estate Old Church Road CV ND Coventry Tel. + exactaform@kometservice.com Fast, flexible and always close to you

KOMET SERVICE Partner North America 0 Castelar Tool & Grinding Inc. Slough St. LT G, Mississauga, Ontario, Canada Tel. + 000 Fax + 00 castelar@kometservice.com Countyline Tool, Inc. 0 N.

0 NE Liberty Street Minneapolis, MN, USA Tel. + 0 0 Fax + 0 Toll Free + 00 ntm@kometservice.com Integrity Saw & Tool 0 West Rolling Meadows Drive Fond du Lac, WI, USA Tel.

123 KOMET SERVICE Partner North America 0 Castelar Tool & Grinding Inc. Slough St. LT G, Mississauga, Ontario, Canada Tel Fax + 00 castelar@kometservice.com Countyline Tool, Inc. 0 N. Main Street East Peoria, IL, USA Tel Fax + 0 countyline@kometservice.com Razor Tool, Inc. Elm Street Stoneham, MA 00, USA Tel. + razortool@kometservice.com NTM, Inc. 0 NE Liberty Street Minneapolis, MN, USA Tel Fax + 0 Toll Free + 00 ntm@kometservice.com Integrity Saw & Tool 0 West Rolling Meadows Drive Fond du Lac, WI, USA Tel. + 0 Fax integrity@kometservice.com Tri-State Tool Grinding -A Robert Ave Cincinnati, OH, USA Tel Fax + tristate@kometservice.com Brecker's ABC Tool Company East Mile Road Roseville, MI 0, USA Tel. + Fax + 0 breckers@kometservice.com 0 Tool Engineers, Inc. 0 Commerce Parkway Pelham, AL, USA Tel Fax + 00 CTE@kometservice.com Grinding Technology, LLC 0 Barren Springs Drive Houston, TX 00, USA Tel. + 0 Fax + 0 GT@kometservice.com Ekstrom Carlson th Avenue Rockford, IL 0, USA Tel. + Fax + 0 ekstrom@kometservice.com

KOMET BRINKHAUS ToolScope Process monitoring the benefit for your production Channal : Torque / Spin Torque/spindle/machine c Average fee Torque imped Torque

machining industry increases the demand for more process and machine tool monitoring, which can help minimize machine down time and reduce scrap rates,

Based on the latest technology of process and machine tool monitoring, the ToolScope System from KOMET BRINKHAUS relies on a unique, patented method for

In addition to the usual procedures of process control, the ToolScope System provides a procedure for monitoring quality while a process is running.

features the latest technology, but also because of its modularity and user-friendliness.

Finally we offer with our wide network of application tools and process specialist service up to the complete management of system and production process.

(oscilloscope function) to support the set-up procedure, e.g.

Module: Process monoitoring for small batch runs which alleviates the need for a learning period Adaptive Control (AC) Module: Optimization of the essential

sensors: The sensor data is read directly from the CNC via Profibus or TCP/IP Automatic documentation of the process data as a PDF, PNG or Excel file

124 KOMET BRINKHAUS ToolScope Process monitoring the benefit for your production Channal : Torque / Spin Torque/spindle/machine c Average fee Torque imped Torque Feed force (kn) Time Time (s) Number of Visualisation Monitoring Optimisation Documentation Next generation process monitoring Growing automation in the machining industry increases the demand for more process and machine tool monitoring, which can help minimize machine down time and reduce scrap rates, detect and manage wear in mass series production, thereby improving the delivery times to your customers. Based on the latest technology of process and machine tool monitoring, the ToolScope System from KOMET BRINKHAUS relies on a unique, patented method for statistical process monitoring which not only detects breakage but also recognizes considerably smaller process deviations. In addition to the usual procedures of process control, the ToolScope System provides a procedure for monitoring quality while a process is running. KOMET BRINKHAUS ToolScope adds considerable value to your production KOMET BRINKHAUS ToolScope has an advantage over other systems not only because it features the latest technology, but also because of its modularity and user-friendliness. Above that, many additional modules like Adaptive Feed Control, Condition Monitoring or Energy Monitoring underline the multiplicity of the system. Finally we offer with our wide network of application tools and process specialist service up to the complete management of system and production process. BENEFITS for you: Wide network of KOMET tool and process experts, which can support the operation of the system Online visualization of the process (oscilloscope function) to support the set-up procedure, e.g. in order to promptly detect the jamming of chips Six Sigma Strategy: statistical process verification and process quality monitoring Dynamic Monitoring Module: Process monoitoring for small batch runs which alleviates the need for a learning period Adaptive Control (AC) Module: Optimization of the essential operating time through process acceleration for tools that are underused, and speed reduction for tools that are overused Measuring without (additional) sensors: The sensor data is read directly from the CNC via Profibus or TCP/IP Automatic documentation of the process data as a PDF, PNG or Excel file Monitoring for tool wear and missing tool Monitoring of any and all possible sensor signals Evaluating analogue sensor signals with up to 0 khz Monitoring of the vibration behavior of bearings, axles, spindles and tools Operation via the machine control system HMI or using a touch screen Modular program structure enables the optimal adjustment to customer needs Many additional modules like chatter recognition and control, Condition Monitoring, Energy Monitoring etc.

125 KOMET BRINKHAUS ToolScope Technical data Dimensions (W D H) Data mm (inch) Note IPC version DIN Rail Module (. 0.0.) (...) Touch Panel PC version (...) Display Interfaces Sampling frequency Note Profibus with synchronous actions / Sampling frequency PLC-Transfere approx. 0-0 Hz Profibus with compile cycle Sampling frequency see below approx Hz TCP/IP yes HMI-visualization over TCP/IP Analog input channels up to 0 khz inputs, during monitoring perhaps lower sample rate Digital input/output channels input/output channels each Supported control systems Siemens 0D SL, 0D PL, Heidenhain >itnc0, Fanuc >xi, Bosch Rexroth, Beckhoff. From year of manufacture 00 applies for all control systems, other types and years of manufacture possible on request. Profibus connection (Siemens) Requirements for compile cycle Sample rate approx. 00 Hz Requirements for compile cycle Sample rate approx Hz Drive hardware: SIMODRIVE D based drive system, digital drive, delivers digital current/torque information Control hardware: SINUMERIK 0D, NCU:. or. or higher (. only SW.), storage: min. MB, PROFIBUS interface Control software: SINUMERIK 0D technology board, version (NCU_0.0.) or 0.0. (NCU_0.0.) or higher In addition to the above mentioned requirements, the following must apply: Control software: SINUMERIK 0D, NC-Software $ 0.0 Visualization on HMI (only Siemens) Requirements Windows and later, network card Start monitoring with the KOMET BRINKHAUS ToolScope system Monitoring can automatically be started by changing from G0 to G. Furthermore the processes can automatically be stored in reference to the tool number, workpiece number, program name, etc. Functionality Visualization Data logging Filtering Monitoring tool breakage Monitoring tool wear Six Sigma Strategy (optional) Online statistical process control Adaptive Control (AC) Module (optional) Dynamic Monitoring Module (optional) Each process can easily and continously be visualized (oscilloscope function). Each process is automatically stored on the hard disk (logbook). The system offers a variety of filters such as average value, effective value, RMS, variance, etc. as standard for the filtering of the input signals. The basic system contains a self learning algorithm to recognize tool breakage. The tolerance bands are simply and automatically identified. The system offers tracing and monitoring of tool wear. By setting warning thresholds, the operator can be forewarned of worn tools. With this monitoring algorithm, minimal process deviations such as wear, larger cavities, changes in material can be recognized during consistant serial production processes. This is equivalent to conducting real-time quality control while a process is running. With adaptive control, the feed is optimized so that the effective power of the tool remains as constant as possible. Therefore, the essential operation time can significantly be reduced, e.g. during roughing. Moreover, the feed can be reduced if an effective power limit is exceeded, thus protecting the tool. With this monitoring strategy, the process and the tool can be monitored from as early as lot size. Here the system is also fully self-learing. KOMET BRINKHAUS ToolScope Basic system including installation / commissioning: E 000 Enhanced with: Dynamic Monitoring Module E 00 Adaptive Control (AC) Module E 00 Windows is a registered trademark of Microsoft Corporation in the United States and other countries. SIMODRIVE and SINUMERIK are registered trademarks of Siemens AG.

KOMET DIHART ASG geometry The cutting geometry (ASG) defines: Bevel angle Circular land Backtaper Rake angle Primary and secondary clearance face Rake face Circular land Readial clearance Secondary

126 KOMET DIHART ASG geometry The cutting geometry (ASG) defines: Bevel angle Circular land Backtaper Rake angle Primary and secondary clearance face Rake face Circular land Readial clearance Secondary clearance Primary clearance Main cutting edge Secondary cutting edge Standard geometries Geometry Flute form Chip evacuation Bevel angles Geometry Flute form Chip evacuation comment Bevel angles ASG00 ASG0 straight straight ASG 00 ASG 0 ASG00 straight face cutting ASG 00 0, ASG0 straight ASG 0 left-hand ASG0 ASG 0 fluted ASG00 straight face cutting, for increased positional accuracy ASG 00 0,0 ASG0 straight ASG 0 ASG0 helical ASG 0 ASG0 straight ASG 0 ASG000 straight ASG 000 ASG0B straight chip breaking < x mm ASG 0B ASG000 ASG00 straight straight ASG000 ASG 00 chip breaking ASG0 straight ASG 0 > x mm

Long and uncontrolled chips are a common problem.

operating times and the machining results difficult to estimate and calculate. The KOMET reaming specialists set about making systematic improvements. The ASG000 and ASG000 were developed.

In long-chipping materials, short and tight helical chips are formed that prevent the classic problems of ball or thread chips from forming.

127 Long and uncontrolled chips are a common problem. KOMET DIHART ASG000 ASG000 The new chip control geometry Remedying this often requires the machine operator to manually intervene, and the resulting poor process-reliability in machining makes the operating times and the machining results difficult to estimate and calculate. The KOMET reaming specialists set about making systematic improvements. The ASG000 and ASG000 were developed. By adding an additional flute, chip deflection is defined and led along the cutting edge. In long-chipping materials, short and tight helical chips are formed that prevent the classic problems of ball or thread chips from forming. In addition, blockages of coolant holes and the erosion of base bodies no longer occur. With this extra benefit and the performance remaining at least equally good in terms of drilling quality and tool life by comparison with the existing standard ASG0 and ASG0 geometry, the ASG000 and the ASG000 are setting new standards. The ASG000 is now the first choice of geometry and has replaced the existing ASG0. The ASG000 replaces the ASG0. BENEFITS for you: Process reliability when working with long-chipping materials Improved chip control Shorter, tightly twisted chips No erosion due to chips on steel base bodies No penetration of chips into coolant holes Main cutting edge Secondary cutting edge Rake face Radial clearance Circular land Primary clearance Secondary clearance

128 KOMET DIHART tool material designation HM TiN DBG-N DBG-U DBF DBC DST DJC DJF PKD DSN Standard designation HF-K0 HC-K0 HC-K0 HC-K0 HC-K0 HC-K0 HT-P HC-P HC-P DP BL P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H () () materials and coatings speed range ft/min (v c m/min) (0) (0) 0 () (0) (00) 0 () (0) (00) (0)(00)(0)(00)(00)(00) ) ) ) ) Fine-grained carbide, uncoated: Conventional reaming in all materials Properties PVD-TiN: TiN-coated K0 fine-grained carbide Smooth surface Minimal affinity to a large number of materials For medium cutting speeds PVD-AlTiN: AlTiN-coated K0 fine-grained carbide For high cutting speeds Suitable for MQL applications For cast iron materials For hard reaming < HRC PVD-AlTiN: AlTiN-coated K0 fine-grained carbide For high cutting speeds Suitable for MQL applications For universal use in a large number of materials For hard reaming < HRC PVD-AlCrN-based: AlCrN-coated K0 fine-grained carbide For high cutting speeds Suitable for MQL applications For cast iron materials and stainless materials PACVD-a-C:H: DLC-coated K0 fine-grained carbide (DLC = diamond-like carbon) The DLC coating has a very smooth surface Suitable for aluminium alloys and copper alloys Cermet, uncoated: Cermet with high wear resistance For high cutting speeds For structural steel and low-alloy steels up to 00 N/mm² Conditionally suitable for spheroidal graphite cast iron Not suitable for interrupted cuts PVD-AlTiN: AlTiN-coated cermet For high cutting speeds Suitable for spheroidal graphite cast iron Suitable for MQL applications Not suitable for interrupted cuts PVD-AlCrN-based: AlCrN-coated cermet For high cutting speeds Suitable for spheroidal graphite cast iron Suitable for MQL applications Not suitable for interrupted cuts PCD: Polycrystalline diamond is an ultra-hard cutting tool material For maximum cutting speeds For Alu alloys and Cu alloys, CFRP, GFRP, MMC Suitable for MQL applications CBN: Cubic boron nitride is an ultra-hard cutting tool material For pearlitic cast iron materials For hardened steels up to HRC ) Spheroidal graphite cast iron ) Pearlitic cast iron materials (0)(00)(0)(00)(00)(00) main area of application suitable in some cases

KOMET DIHART Surface finish class RMS Attainable surface quality N N0 N N N N N N N N N ~

0.0.0. structural steel, low alloy steels: case-hardened steels, heat-treated steel special alloys: Inconel titanium, titanium alloys M.0.0 stainless steels, fireproof steels H N K.

Only two cutting edges are 0 in opposite line Measuring teeth Because the tools are tapered, measurement has to be done at the front of

0 º gray cast iron, ferritic gray cast iron, perlitic spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, perlitic

129 KOMET DIHART Surface finish class RMS Attainable surface quality N N0 N N N N N N N N N ~ ~ ~0 ~ ~ ~ ~ ~ ~ ~. ~. Material group Mean surface finish R a Average surface uniformity R z,,,, 0, 0, 0, 0, 0,0 0, ,,, 0, 0, P S structural steel, low alloy steels: case-hardened steels, heat-treated steel special alloys: Inconel titanium, titanium alloys M.0.0 stainless steels, fireproof steels H N K Measuring Unequal angular position! Only two cutting edges are 0 in opposite line Measuring teeth Because the tools are tapered, measurement has to be done at the front of the cutting edge. PCD tipped reamers require non-contact measuring device! 0 º gray cast iron, ferritic gray cast iron, perlitic spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, perlitic copper alloy, brass wrought aluminium alloys cast aluminium alloy: Si-content < 0% cast aluminium alloy: Si-content > 0% hardened steels < HRC hardened steels > HRC, m HRC Achievable limited achievability (all other surface values on request) Mark of measuring teeth Drive pin Number Punch-mark

130 KOMET DIHART Tolerances Form and positional tolerances DI EN ISO 0 Tolerance type Symbols and characteristics to tolerance Form and positional tolerances Drawing details examples Explanation Tolerance zone Straightness of a line or axis The axis of the cylindrical part of the pin must lie within the cylinder to t = 0.0 mm Form tolerances Circular form of a disc, a cylinder, a cone, etc. The circumference line of any cross section must be contained in a circular ring with a width to t = 0.0 mm Cylindrical form The surface to tolerance must lie within two coaxial cylinders which have a radial spacing to t = 0.0 mm Positional tolerances Directional tolerances Location tolerances Parallelism of a line (axis) with reference to a basic straight line Parallelism of a surface with reference to a basic plane Position of lines, axes or surfaces in relation to one another or to one or several basic elements Concentricity of an axis or a point in relation to a basic axis (basic point) The top axis must lie in a square-shaped area, within 0. mm in the vertical and 0. mm in the horizontal direction. The area will lie parallel to the basic axis of bore A. Any 00 mm long section of the top surface must lie with a gap of 0.0 mm between two parallel planes. The planes will lie parallel to the lower surface (basic surface). The axis of the hole must lie within a cylinder with a diameter to tolerance t = 0.0 mm, whose axis lies at the precise geometrical place (with dimensions as shown in boxes). The axis of the part of the shaft to tolerance must lie within a cylinder with a diameter to tolerance t = 0.0 mm, whose axis aligns with the base axis. 0

131 Nominal dimension range IT tolerance class (Inch) KOMET DIHART Tolerances IT tolerance class DIN IT IT IT IT IT IT IT IT IT IT 0 IT IT IT > > > > > > > > > > IT tolerance class (Metric) Nominal dimension range IT IT IT IT IT IT IT IT IT IT 0 IT IT mm 0,, > mm,, 0 0 > 0 mm,, 0 0 > 0 mm, > 0 mm,, 0 0 > 0 0 mm,, > 0 0 mm > 0 0 mm, > 0 0 mm, > 0 0 mm, > 0 mm Manufacturing tolerance of KOMET DIHART reamers Manufacturing tolerance of expandable reamers The diameter of an expandable reamer is ground to the middle of the bore tolerance T. The expansion feature of these tools allows for compensation of wear. T = Tolerance field of bore D = Manufacturing tolerance of reamer max. bore diameter min. bore diameter T / T / D / D max. reamer diameter min. reamer diameter D Manufacturing tolerance of solid reamers The manufacturing tolerance field D of the solid reamers is in the upper third of the bore tolerance T. T = Tolerance field of bore D = Manufacturing tolerance of reamer max. bore diameter T / T / D / D max. reamer diameter min. reamer diameter D min. bore diameter

132 KOMET DIHART Trouble shooting Problems Possible Causes Solutions Bore too large Concentricity error of the reamer in the spindle Use DAH compensating holder and correct concentricity Alignment not precise, reamer cuts at the back end Correct alignment and use DPS floating holder Built-up edge reduce cutting speed vc for uncoated carbide cutting material, increase for DST and coated cutting material or increase the oil content of the coolant Reamer too big have the reamer reworked Bore too small Worn reamer have the reamer readjusted, replaced or repaired Reaming allowance too small Increase reaming allowance forces too big reduce feed or choose a different cutting geometry (ASG) Reamer too small have reamer readjusted, replaced or repaired Conical bore, tapered Faulty alignment Correct alignment and use DPS floating holder Misalignment of head-stock in relation to turret correct turret and use DPS floating holder Conical bore, lipped Faulty alignment. edges press at start Correct alignment and use DPS floating holder Bore not true Concentricity error of reamer too large correct concentricity using DAH compensation system Faulty alignment Correct alignment and use DPS floating holder Asymmetrical cutting through uneven entry surface Countersink bore Deformation through clamping of the work piece Correct clamping of the work piece Poor premachining optimise premachining Feed too high reduce feed Bore shows chatter marks speed too high reduce cutting speed L to D ratio too large reduce the entry speed, pilot the bore or choose a different cutting geometry (ASG) Surface quality unsatisfactory edge build-up reduce cutting speed vc for uncoated carbide cutting material, increase for DST and coated cutting material or increase oil content of the coolant Cutters worn have cutters repaired or replace tool Concentricity error of reamer correct concentricity using DAH compensation system Failing or insufficient coolant, chips getting jammed use internal coolant supply and increase coolant pressure Unsuitable coolant increase the oil content of the coolant Wrong cutting data use data according to catalogue recommendation Scoring in bore «feed marks» Cutters defective (outbreaks) replace reamer or have repaired edge build-ups reduce cutting speed vc for uncoated carbide cutting material, and increase for DST and coated cutting material or increase oil content of the coolant Scoring in bore «retraction marks» Reamer is allowed to travel too far out of the bore Only allow the reamer to travel out of the bore mm more than the cutting length at the most Material springs back retraction not at a high speed, but with increased (- times) feed speed

KOMET DIHART Technical application hints Types of tool wear Flank wear Reduce cutting speed or use a cutting material or coating with higher

Pitting of chip surface Reduce cutting speed or use a more positive rake angle.

Notch wear Reduce cutting speed or use a cutting material or coating with higher abrasion resistance.

133 KOMET DIHART Technical application hints Types of tool wear Flank wear Reduce cutting speed or use a cutting material or coating with higher abrasion resistance. Major breakage Reduce feed rate and stock allowance. Use carbide with coating instead of DST for interrupted bores. Pitting of chip surface Reduce cutting speed or use a more positive rake angle. Edge wear Increase cutting speed or use a more positive rake angle. Notch wear Reduce cutting speed or use a cutting material or coating with higher abrasion resistance. Fatigue wear Reduce feed rate, increase stability of the reamer. Built-up on chip surface Use positive cutting geometry, increase oil content of coolant, reduce cutting speed vc for uncoated carbide cutting material, increase for DST and coated cutting material. Hairline cracks Use enough coolant and inner coolant supply, reduce cutting speed.

KOMET Screwdriver Key To ensure the correct starting torque on screws, the torque key from the TORX PLUS system has. Complies with the following requirements: EN ISO, BS EN, ASME B0.

Torque wrench TorqueFix with fixed preset torque accuracy: ± % release torque: + 0% TorqueFix appropriate replaceable blade Torque wrench easytorque with fixed preset torque accuracy: ± 0% release

134 KOMET Screwdriver Key To ensure the correct starting torque on screws, the torque key from the TORX PLUS system has. Complies with the following requirements: EN ISO, BS EN, ASME B0.M (with certificate). Torque wrench TorqueFix with fixed preset torque accuracy: ± % release torque: + 0% TorqueFix appropriate replaceable blade Torque wrench easytorque with fixed preset torque accuracy: ± 0% release torque: unbounded easytorque appropriate replaceable blade Size Torque Size Torque IP. in-lbs (0. Nm) L0 000 L IP. in-lbs (0. Nm) L0 00 IP. in-lbs (.0 Nm) L0 00 L0 000 IP. in-lbs (0.0 Nm) L0 00 L0 000 IP. in-lbs (. Nm) L0 00 IP. in-lbs (. Nm) L0 0 L0 000 IP. in-lbs (.0 Nm) L0 00 L IP. in-lbs (.0 Nm) L0 00 L0 000 IP.0 in-lbs (.0 Nm) L0 00 L IP. in-lbs (. Nm) L0 00 L0 000 Supply includes: Torque wrench without replaceable blade. IP. in-lbs (0. Nm) L0 000 L IP. in-lbs (0. Nm) L0 00 IP. in-lbs (.0 Nm) L0 00 L0 000 IP. in-lbs (. Nm) L0 00 IP. in-lbs (. Nm) L0 00 L0 000 IP. in-lbs (. Nm) L0 00 IP. in-lbs (.0 Nm) L0 00 L IP. in-lbs (.0 Nm) L0 00 L0 000 IP.0 in-lbs (.0 Nm) L0 00 L0 000 Supply includes: Torque wrench without replaceable blade. Torque wrench TorqueVario adjustable with scale TorqueVario Changing the torque Remove blade Size Torque Adjusting key Replaceable blades Insert adjusting key in variable torque key handle and turn to set the required torque. The appropriate IP size can be read from the graduated scale. Push blade in again IP IP IP 0IP.. in-lbs ( Nm).. in-lbs (. -. Nm) L0 00 L0 000 L0 00 L0 000 L L0 000 L0 000 L0 000 L0 000 L0 000 L0 000 Supply includes: Torque wrench with adjusting key and replaceable blades. TORX PLUS Allen key Key DIN Size Size Widht across flats WAF. 00 Size 0 00 IP L IP L0 000 IP L IP L IP L0 000 IP L IP L IP L The old Torx keys do fit the new TORX PLUS shape but we recommend only. TORX PLUS keys be used for tightening screws on request TORX PLUS is a registered trademark for the Acument Intellectual Properties, LLC, Troy Mich., US TorqueFix and TorqueVario are registered trademarks for the Wiha Werkzeuge GmbH, Schonach

135 KOMET Certified Management System A PLUS for our customers and the environment The company targets The KOMET GROUP pursues a consistent policy of investments and achieves long-term and profitable growth via continuous improvement of products and processes as well as via consistent qualification of employees. This increases the value of the company. The KOMET GROUP consistently increases its innovation quota via research and development, offering the market new products every year. The KOMET GROUP is a premium quality manufacturer and motivates employee qualification and customers in their IDEAS FACTORY. The training quota of vocational beginners is exemplary for the entire field of business. The products and services KOMET GROUP products and services offer the customer incomparable added value. The KOMET GROUP develops, manufactures and sells the comprehensive, modular portfolio on bore machining as full-range suppliers. The KOMET GROUP offers the innovative technologies, thereby taking the high economic viability, best quality and most attractive designs into account. The KOMET GROUP sees itself not purely as a tool manufacturer, but rather as suppliers of innovative solutions and ideas for the benefit of the customer:. The customer The KOMET GROUP places value on long-term, binding customer relations, seeing itself as a partner of the customer in a balance of benefit supplies and benefit harvests. The KOMET GROUP records customers' demands and then produces the most effective ideas and tool solutions for their machining tasks. The KOMET GROUP offers the customer information and collaboration via their worldwide presence in local Service Centres. The IDEAS FACTORY supports vocation-related training and further qualifications for customers. The environment / surroundings The KOMET GROUP feels itself obliged to avoid any wastage, and therefore commits itself to responsible usage of raw materials and careful utilisation of remaining materials. The KOMET GROUP management is well aware of its responsibilities towards society, and creates the foundations for modern working environments and working conditions. The specifications on ergonomics and work safety are taken into account. Beholden to the founder, Robert Breuning, the KOMET GROUP supports the site at Besigheim, maintaining direct contact to schools and social facilities in the region. With these claims in mind, the KOMET GROUP has introduced a modern, integrated management system, known as KMS (KOMET Management System), which is certified in accordance with ISO 00:00, ISO 00:00 and the German Akkreditierungs-und Zulassungsverordnung Arbeitsförderung AZAV. Certification Energy efficiency and resource conservation The KOMET GROUP is now also focussing on the issue of energy efficiency. The reason is that metal machining companies need intelligent products, processes and systems in this regard as well, in order to successfully meet the challenges that the future holds. Bluecompetence is the sustainability initiative launched by the VDMA (German Engineering Association) with which the KOMET GROUP has also associated itself. By combining the resources, expertise and strengths of all members of the VDMA, the intention is to consolidate and enhance the joint global position as the technology leader in sustainable production and products.

136 KOMET APP Products Product menu with a short, descriptive text to the portfolio data data: speed, feed, processing time, power and torque can be calculated. Calculator screen Here you can enter the diameter and the cutting speed, is automatically calculated.

137 KOMET APP Material classification International translation table for material classification. Technical dictionary German/English with full-text search. Many common words from the machining and tool world. Videos Links to the KOMET GROUP product videos on YouTube YouTube is a registered trademark for the Google Inc.

138 KOMET DIHART Usage and Safety Notes Safety notes: The technical notes provided in the application details depend on the environmental and application conditions (such as machine, environmental temperature, lubrication/coolant used and desired machining results): these are based on proper application conditions, use and compliance with the spindle speed limits given for the tools. To prevent damage to machine and tool, we recommend that the drive power be calculated in advance. The drive power which is actually available will be found in the machine manufacturer's spindle speed/performance diagram. Safety equipment should be provided to protect personnel from flying chips. Please see our safety note (enclosed with packing). Hazard warning: If using tungsten carbide-based hard metal products together with cobalt as a binder metal, please read our safety data sheets, which are available for you to download from our website. ( Liability information: Subject to change. The KOMET GROUP is not liable for damages resulting from selecting the incorrect tools. Abbreviations used: ISO International Organisation for Standardisation DIN German Institute for Standardisation (Deutsches Institut für Normung e. V) JIS Japan Industrial Standard (MAS-BT) The International Organization for Standardization abbreviated ISO (grade: isos ) is the international federation of standards organizations and develops international standards many sectors The German Institute for Standardization is the most important national standardization organisation in the Federal Republic of Germany. Machine tools from Asia normally use tool holders in accordance with the JIS B standard... (former designation MAS-BT). HSK Hollow shank taper The hollow shank taper, HSK for short, is used as a tool adaptor in machine tools (standardized according to DIN ). CAT American Standard A tool taper developed by Caterpillar with equal sized lands on the outer diameter of the flange. Also called V-flange, CAT is an American standard. SK Steep taper The steep taper is the standardized form of a tool taper for clamping tools in the main spindle of a machine tool (standardized in DIN part ). ABS Adapter attachment system (ABS) The KOMET ABS system is often used as a direct adapter in spindles. In contrast to steep taper adapters, with the ABS System, the spindle or shank diameter is decisive for vibration stability and enables a relatively extended tool projection. DAH DIHART compensating holder DIHART compensating holders are static compensating systems. Axis and concentricity errors are compensated for extremely simply. DPS DIHART floating holder DIHART floating holders are dynamic compensating systems. Axis and concentricity errors are compensated for extremely simply. ASG geometry The cutting geometry defines the following sizes: cutting angle, circular land, back taper, rake angle, primary and secondary relief angle. HM VHM Carbide Solid carbide Carbide in this case means sintered carbide. TiN Titanium nitride TiN is the chemical molecular formula for titanium nitride, a ceramic material with very high hardness and corrosion resistance. DST DIHART cutting material DST is a high-performance cutting material. DBG-N DIHART coating DBG-N is a coating that is characterised by a very high level of hardness. DJC DIHART coating DJC is a combination of the high-performance cutting tool material DST with the high-performance coating DBG-N. DBF DIHART coating DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation. DBC DIHART coating DBC is a coating with a very high level of hardness and an extremely smooth surface. PCD Polycrystalline diamond Polycrystalline diamond is a synthetically manufactured, extremely hard, mass of diamond particles with random orientation sintered in a metal matrix. Rm Tensile strength (N/mm²) Tensile strength is a material property and describes the mechanical resistance with which a material opposes plastic deformation or separation. HB Brinell hardness testing Hardness is the mechanical resistance with which a material opposes mechanical penetration by a harder test piece. R a R z Roughness depth (µm) R a = Mean surface finish to DIN R z = Average surface uniformity to DIN

139 Inquiries: KOMET DIHART Enquiries, Test-results and Complaints In order to meet the requirements of the customers when processing their enquiries following details are needed: A completed questionnaire (page ) A part drawing or hand sketch of the application in question This will enable the quotations department to get an idea of the tools required. Test-results and tool performance issues: To process complaints and test-results efficiently following details and items are needed: A completed evaluation sheet (page ) A part drawing or hand sketch of the application in question If possible the faulty work-piece and/or tool Then a fast and simple procedure can be provided. Please forward this information to your local KOMET representative. The addresses of KOMET GROUP are on the last pages of this catalogue.

140 Questionnaire For elaboration on tool and machining recommendations, please send the completed questionnaire to your local KOMET representative Distributor Distributor Acct. No: Inquiry No: Send Quote To: Telephone: Fax: Sales Rep: Sales Rep #: Request Date: End User Date of Visit: Technical Contact: Telephone: Fax: Tooling Needed: Quotation Concept Drawing Required: Date Quotation Needed: Tool Delivery Date Requested: Quantity Requested: For OEM's: Fixed price Yes Budgetary price No Machine on order Machine order expected Quotation for project Tool Information Max tool weight & moment: Max tool width: Max tool length: Bore length: Tool change: Tool set-up: Automatic Inside machine Manual Outside Annual Production / Batch Size: Type of connection: Part Information Drawing Number: Material Specification: Tensile Strength (specify unit): Hardness (specify unit): Application: Reaming Information Diameter & Tolerance: Pre-machined Ø: Pre-machining Method: Hole Type: Drilling Roughing Semi finish machining Finish machining Reaming Threading Milling Other Stock removal on Ø: Position Requirement: Fixture Interference None CPK-Value: See Drawing Length of Interruption: Bottom Machined: Surface Quality (specify unit): Roundness Requirement: Yes No Machine Information Brand / Type: Condition: No. of Spindles: Operation: Available Horse Power: Spindle Speed: Spindle Speed: rpm min New Horizontal Variable Used Yes rpm max Vertical No Sketch or Process Description Tools rotating Parts rotating Feed Type: Spindle Type (CAT, HSK, etc.): Spindle Runout: NC Hydraulic Coolant: Through Spindle Flood Dry MQL Coolant Pressure (psi): Coolant Type & Concentration: 0

141 Evaluation Sheet For tests and complaints, please send the completed questionnaire to your local KOMET representative Company: Department: Telephone: Fax: Date:. Work piece Name of work piece: Material specification: Material No.:. Bore Diameter and tolerance: Length of bore: Surface finish CLA / Rt / Rz: Circular error allowed: CPK: Diameter of pre-reaming: Method of pre-reaming: Number of bores, parts per year: Contact: Customer-No.: Distributor: Tensile strength: Heat treatment: Additional information: Type of bore n n ) n ) n ) n ) n ) n )) n )) ) bottom to be reamed? n yes n no ) length of interruption: inch / (mm). Machine and tool fixing arrangement Machine type and brand: Attachment of spindle: Tool fixing arrangement: max. speed: rpm n variable n fix max. feed: inch (mm) / min n variable n fix Circular accuracy of spindle:. Tool Type: : Machining: n horizontal n vertical Tool: n rotating n stationary Coolant supply through tool shank: n yes n no Brand and type of lubricant: Lubricant ratio of mixture: material / coating: geometry (ASG):. Test results Bore: No. No. No. No. No. No. speed ft/min (m/min): Speed (rpm): Feed: n inch (mm) / rev n inch (mm) / min Concentricity of the tool measured in the machine (µm): Bore diameter: entrance exit Circular error (µm): Surface quality: n CLA n Rt n Rz No. of reamed bores: Tool life ft (m): Performance: Overall performance: n excellent n good n unsatisfactory

142 Numerical Index Page Page Page Page Page E E E E E E F G. G. G. G. G. G. G. G M. M..0H M..0H M..0H M..0H M..0H M..H M..0 M..0 M..0 M..000 M..00 M..00 M..00 M..0 M..0 M..0 M..000 M..00 M..00 M..00 M..0 M..0 M..0 M..000 M..00 M..00 M..00 M..0 M..0 M..0 M..000 M..00 M..00 M..00 M..0 M..0 M..0 M..000 M..00 M..00 M..00 M..0 M..0 M..0 M..000 M..00 M..00 M..00 M..0 M..0 M..0 M..000 M..00 M..00 M..00 M..0 M..0 M..0 M..00 M..0 M..0 M..0 M.. M.. M.. M..00 M..0 M..0 M..0 M.. M. M.. M..00 M..0 M..0 M..0 P. P..0H P..0H P..0H P..0H P..0H P..H P..0 P..0 P..0 P..000 P..00 P..00 P..00 P..0 P..0 P..0 P..000 P..00 P..00 P..00 P..0 P..0 P..0 P..000 P..00 P..00 P..00 P..0 P..0 P..0 P..000 P..00 P..00 P..00 P..0 P..0 P..0 P..000 P..00 P..00 P..00 P..0 P..0 P..0 P..000 P..00 P..00 P..00 P..0 P..0 P..0 P..000 P..00 P..00 P..00 P..0 P..0 P..0 P..00 P..0 P..0 P..0 P.. P.. P.. P..00 P..0 P..0 P..0 P.. P. P.. P..00 P..0 P..0 P A..00A B B B B B B J. J. J. J. J. J. J. H. H. H. H. H. H. H. R. R. R. R. R. R. R. Q. Q. Q. Q. Q. Q. Q. H. H. H. H. H. H. H. J. J. J. J..0HN J..0HN J..0HN J..HN J..HN J..HN J..HN J..HN J..0HN J.

143 Numerical Index Page J..0HN J..0HN J..0HN J..HN J..HN J..HN J..HN J..HN J..0HN J. J. J..0HD J..0HN J..0HD J..0HN J..0HD J..0HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..0HD J..0HN J. J..0HD J..0HN J..0HD J..0HN J..0HD J..0HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..0HD J..0HN Q. Q. Q. Q. Q. Q. Q. R. R. R. R..0HN R..0HN R..0HN R..HN R..HN R..HN R..HN R..HN R..0HN R. R..0HN R..0HN R..0HN R..HN R..HN R..HN R..HN R..HN R..0HN R. R. R..0HD R..0HN R..0HD R..0HN R..0HD R..0HN R..HD R..HN R..HD R..HN R..HD R..HN R..HD R..HN R..HD R..HN R..0HD R..0HN R. R..0HD R..0HN R..0HD R..0HN R..0HD R..0HN R..HD R..HN R..HD R..HN Page Page Page Page R..HD R..HN R..HD R..HN R..HD R..HN R..0HD R..0HN B B B B B B B B HN 0..HN 0..HN 0..0HN 0..HN 0..HN 0..HN 0..HN 0..0HN HD 0..HN 0..HD 0..HN 0..HD 0..HN 0..0HD 0..0HN 0..HD 0..HN 0..HD 0..HN 0..HD 0..HN 0..HD 0..HN 0..0HD 0..0HN A.0.00 A.0.00 A.0.00 A.0.00 A A A A A A A A A A A A A A A..00 A..00 A..00 A..00 A..00 A..00 A..00 A..00 A..00 A..00 A.0.00 A.0.00 A.0.00 H. H. H. H. H. H. H. H. J. J..HG J..0HG J..HG J..HG J..HG J..HG J..HG J..0HG J..HG J..HG J..0HG J..HG J..0HG J..HG J. J. J..HN J..0HN J..HN J..HN J..HN J..HN J..HN J..0HN J..HN J..HN J..0HN J..HN J..0HN J..HN J. J..HN J..0HN J..HN J..HN J..HN J..HN J..HN J..0HN J..HN J..HN J..0HN J..HN J..0HN J..HN J. J. J..HD J..HN J..0HD J..0HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..0HD J..0HN J..HD J..HN J..HD J..HN J..0HD J..0HN J..HD J..HN J..0HD J..0HN J..HD J..HN J. J..HN J..0HN J..HN J..HN J..HN J..HN J..HN J..0HN J..HN J..HN J..0HN J..HN J..0HN J..HN J. J..HD J..HN J..0HD J..0HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..HD J..HN J..0HD J..0HN J..HD J..HN J..HD J..HN J..0HD J..0HN J..HD J..HN J..0HD J..0HN J..HD J..HN H. H. H. H. H. H. H. H. J. J. J. J. J. J. J. J. H. H. H. H. H. H. H. H. J. J. J. J. J. J. J. J. A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A L0 0 L0 L0 L0 L0 L0 L0 L0 L0 L0 L0 0 L0 L0 L0 L0 00 L0 0 L0 0 L0 0 L0 0 L0 0 L0 0 L0 0 L0 0 L0 L0 L0 L0 0 L0 L0 L0 L0 L L0 000 L0 000 L0 000 L0 000 L0 000 L0 000 L0 000 L0 00 L0 00 L L0 000 L0 000 L0 000 L0 000 L0 000 L0 000 L0 000 L0 000 L0 000 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 00 L0 0 L0 00 N00 N00 N00 N00 N00 0 N00 N00 N00 N00 N00 0 N W..000A 0W..00A 0W..000A 0W..00A 0W..000A 0W..00A 0W..000A 0W..00A 0W..000A 0W..000A 0W..000A 0W..00A 0W..00A 0W..00A 0W..000A 0W..00A 0W..000A 0W..00A 0W..000A 0W..00A 0W..000A 0W..00A 0W..000A 0W..000A 0W..000A 0W..00A 0W..00A 0W..00A

144 Notes

145 Notes

AR AT AU BA BR CA CH CN CZ DE DK EG ES VORTEX S.R.L. Pedro Morán, Lomas del Mirador, Buenos Aires Tel. +-() 0 Fax +-() 0 vortex@vortex.com.ar KOMET GROUP GmbH Zeppelinstraße, DE- Besigheim Tel.

146 AR AT AU BA BR CA CH CN CZ DE DK EG ES VORTEX S.R.L. Pedro Morán, Lomas del Mirador, Buenos Aires Tel. +-() 0 Fax +-() 0 vortex@vortex.com.ar KOMET GROUP GmbH Zeppelinstraße, DE- Besigheim Tel. + Fax + info.at@kometgroup.com Rosler International PTY Ltd. P.O. BOX, The Nook, Bayswater, Vic. Tel Fax Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel Fax + 00 peter@hsc-schmidt.si KOMET DO BRASIL LTDA. Alameda dos Tupinás, - Conj. 0/ Saúde - São Paulo - SP Tel. +( ) - info.br@kometgroup.com KOMET of CANADA Tooling Solutions ULC Slough St., Mississauga, Ontario LT G,Canada Tel. + (0) - Fax + (0) - customerservice.ca@kometgroup.com KOMET GROUP GmbH Zeppelinstraße, DE- Besigheim Tel. + 0 Fax + info@kometgroup.com KOMET GROUP Precision Tools (Taicang) Co.,Ltd. No. Schaeffler Road Taicang, Jiangsu Province, PRC 00 Tel. + Fax + info.cn@kometgroup.com KOMET GROUP CZ s.r.o. Na Hůrce 0/, 0 00 Praha Tel Fax +0 0 info.cz@kometgroup.com KOMET GROUP GmbH Zeppelinstraße, Besigheim Tel. + 0 Fax + info@kometgroup.com KOMET Scandinavia AB Box, SE-00 Malmö Tel Fax +-0- scandinavia@kometgroup.com ZAHRANCO, ENGINEERING TRADE, Ali Amer Str. th Sector Nasr City Cairo, Egypt Tel Fax +0-- Telex 0 YAZCO UN KOMET IBERICA S.L. Av. Corts Catalanes - Planta baja, local B 0 Sant Cugat del Valles Tel Fax info.es@kometgroup.com FI FR GB HR HU ID IE IL IN IR IT JP P.Aro Oy Hallimestarinkatu, FI-00 KAARINA Tel. +-(0)0 00 Fax +-(0)0 0 info@p-aro.com KOMET S.à.r.l. Chemin du Jubin, Dardilly CEDEX Tel. +(0) 0 00 Fax +(0) info.fr@kometgroup.com KOMET (UK) Ltd. Hamel House, Calico Business Park, Tamworth B BF Tel. +(0) 0 Fax +(0) 00 info.uk@kometgroup.com Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel Fax + 00 peter@hsc-schmidt.si POWER KFT 0 GYOR, Tavirózsa u. /F Tel. + 0 Fax + 00 info@power-tools.hu KOMET GROUP Precision Tools (Thailand) Co.,Ltd. / BaanKlangKrung Village, Bangna-Trad Road, Bangna Bangkok 00 Thailand Tel info.sea@kometgroup.com KOMET (UK) Ltd. Hamel House, Calico Business Park, Tamworth, B BF Tel. +(0) 0 Fax +(0) 00 info.uk@kometgroup.com ARNOLD TRADING Co., Ltd. P.O.B. 00, Hamachtesh St., Ind. Area, Holon 0 Tel Fax + -- KOMET Precision Tools India Pvt. Ltd. J, Attibele Industrial Area, BANGALORE - 0 Tel Fax info.in@kometgroup.com SHIVEH TOLID Co. LTD. # 0, West Dr. Fatemi Ave., Post Code :, Tehran Tel. + Fax + info@shivehtolid.com KOMET Utensili S.R.L. Via Massimo Gorki n., 00 S. Giuliano Mil. Tel Fax +-0- info.it@kometgroup.com KOMET GROUP KK # 0-000, -- Naka-cho Musashino-shi, Tokyo Japan Grand Preo Musashino 0 Tel. +(0) 0 0 Fax +(0) 0 0 info.jp@kometgroup.com

Kosovo KR ME MK MX MY NL NO NZ PL PT Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel. + 00 0 Fax + 00 peter@hsc-schmidt.si KOMET Korea Co.,Ltd.

147 Kosovo KR ME MK MX MY NL NO NZ PL PT Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel Fax + 00 peter@hsc-schmidt.si KOMET Korea Co.,Ltd. #0,Lotte IT Castle-,, Gasan digital -ro, Geumcheon-gu, Seoul, Korea - Tel. +(0).0-00 Fax +(0).0-0 info.kr@kometkorea.com Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel Fax + 00 peter@hsc-schmidt.si Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel Fax + 00 peter@hsc-schmidt.si KOMET de México S. de R. L. de C.V Acceso Nave No., Fraccionamiento Industrial La Montaña Querétaro, Qro. C.P 0 México Tel customerservice.mx@kometgroup.com KOMET GROUP Precision Tools (Thailand) Co.,Ltd. / BaanKlangKrung Village, Bangna-Trad Road, Bangna Bangkok 00 Thailand Tel info.sea@kometgroup.com Roco B.V. Willem Barentszweg, LM Venlo Tel Fax info@roco.nl KOMET Scandinavia AB Box, SE-00 Malmö Tel Fax +-0- scandinavia@kometgroup.com Coulson Carbide Limited Double J Centre, Gum Road, Henderson Valley, Henderson P.O.Box -, Henderson, Auckland Tel Fax +-- KOMET-URPOL Sp. z o.o ul. Przyjaźni b, PL - Kędzierzyn-Koźle Tel Fax info.pl@kometgroup.com KOMET IBERICA S.L. Av. Corts Catalanes -, Planta baja, local B 0 Sant Cugat del Valles Tel Fax RO RS RU SE SG SK SI TH TR TW US VN ZA S.C. INMAACRO S.R.L. Avram Iancu, 000 Săcele-Braşov Tel Fax +0 0 info@inmaacro.com Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel Fax + 00 peter@hsc-schmidt.si KOMET GROUP GmbH ul. M.Salimganova V, 00, Kazan Tel. + 0 Fax + 0 info.ru@kometgroup.com KOMET Scandinavia AB Box, SE-00 Malmö Tel Fax +-0- scandinavia@kometgroup.com KOMET GROUP Precision Tools (Thailand) Co.,Ltd. / BaanKlangKrung Village, Bangna-Trad Road, Bangna Bangkok 00 Thailand Tel info.sea@kometgroup.com KOMET GROUP CZ s.r.o. Na Hůrce 0/, CZ-0 00 Praha Tel. +(0) Fax +(0) 0 info.cz@kometgroup.com Schmidt HSC, d.o.o. Trg celjskih knezov, 000 Celje Tel Fax + 00 peter@hsc-schmidt.si KOMET GROUP Precision Tools (Thailand) Co.,Ltd. / BaanKlangKrung Village, Bangna-Trad Road, Bangna Bangkok 00 Thailand Tel info.sea@kometgroup.com KOMET KESICI TAKIMLAR SAN VE TIC LTD STI Yenikoy Mahallesi Koybasi cad., Akbas Sokak no Sariyer ISTANBUL Tel Tel Fax +0 0 info.tr@kometgroup.com Hung Chih Ltd., Co. No., Chung Cheng Road, Tainan, Taiwan, R.O.C. Tel Fax hclhsu@ms.hinet.net KOMET of America, Inc. 00 Mitchell Blvd., Schaumburg, IL 0- Tel. + () -00 Tel. + () - 0 Fax + (00) - customerservice.us@kometgroup.com KOMET GROUP Precision Tools (Thailand) Co.,Ltd. / BaanKlangKrung Village, Bangna-Trad Road, Bangna Bangkok 00 Thailand Tel info.sea@kometgroup.com MULTITRADE DISTRIBUTORS P.O. Box, Kempton Park, 0 Tel Fax +---