G. W. LISK COMPANY INC. ENGINEERING PROCESS SPECIFICATION

Transcription

1 G. W. LISK COMPANY INC. ENGINEERING PROCESS SPECIFICATION Revision P Distribution Intranet Signature Date VP of Engineering: Pat Pendell 25Jan18 Quality Manager: Dan DeCracker 12Jan18 Machining Manager: Scott Cummings 12Jan18 Subject Matter Expert: Arno Bebernitz 12Jan18 EN Rev 30Nov16 Page 1 of 8

2 1.0 SCOPE This specification describes material specification standards for use in design and operation of product. This standard shall provide guidelines for metals used in all phases of the design and production process of product, except casting which shall be specifically defined on the detail drawing. 2.0 APPLICATION The Material Specification List shall be used to purchase all stock for the manufacture of product. The columns list primary and alternate specifications for designing and manufacturing product, but the primary column shall be the preferred specification and basic default for purchasing and stocking material. Existing material in stock without certification to listed specification(s) shall require review by the metallurgical engineer with approval stamp to route or packing slip prior to use for production. Products having a specification on prints shall require stamp with cross-functional review by metallurgical engineer, quality & engineering before in-stock material can be used in production. Note: All specification requirements shall be to the latest or most current revision unless specified otherwise. 3.0 ENGINEERING DRAWINGS Engineering drawings that do not have a customer required material specification shall have Material per placed on new or updated drawings which will provide supply options from the Material Specification List. If a customer defined specification is required, then it shall be identified on the print. It is the goal of this specification to provide material with certification to a standard and to be controlled by the primary standard whenever possible. If engineering specifies a material or specification not included on the Material Specification List, then review with the metallurgical engineer shall be required prior to accepting as design requirement. 4.0 RECORDS Material certifications shall be supplied with all incoming material in accordance with purchase order requirements. Steel receiving shall review all orders in accordance with PWI for accepting and controlling incoming material. 5.0 QUALITY REQUIREMENTS Material audits shall occur in accordance with PWI to validate supplier certifications for chemistry and other requirements if specified. Periodic audits shall occur semi-annually at minimum for other requirements. Page 2 of 8

3 Material Specification List Material Primary Specification Alternate Specification Z Y X W STAINLESS STEEL 301 sheet/strip SAE-AMS-5519 (full hard) 302 sheet/strip SAE-AMS-5906 (full hard) 302 AMS-QQ-S-763 ASTM A276 AMS 5637 AMS HQ ASTM A493 ASTM F593 ASTM A276/A276M 303 ASTM A582/A582M AMS L AMS-QQ-S-763 ASTM A276/A276M AMS 5647 ASTM A L TUBING AMS 5647 ASTM A269 ASTM A sheet/strip SAE-AMS-5913 (full hard) 304 AMS-QQ-S-763 ASTM A276/A276M AMS-5639 ASTM A /304L Filter Cloth ASTM A580/A580M 304 TUBING ASTM A269/A269M ASTM A511 ASTM A312 PIPE AMS 5513 MIL-T L AMS-QQ-S-763 ASTM A276/A276M AMS 5653 ASTM A L TUBING AMS 5653 ASTM A LT SPECIAL AMS L/316 Filter cloth ASTM A580/A580M 316L sheet/strip SAE-AMS-5507 (annealed) ASTM A AMS-QQ-S-763 ASTM A276 AMS 5648 ASTM A AMS-QQ-S-763 ASTM A276 AMS 5645 ASME SA TUBING AMS 5645 ASTM A269 ASTM 213 AMS ASTM A479/A479M AMS-QQ-S AMS-QQ-S-763 ASTM A276 AMS 5612 or (also 416BQ) ASTM A582/A582M AMS AMS-QQ-S-763 ASTM A F ASTM A582/A582M AMS 5620 EN / EN / AMS-QQ-S-763 ASTM A276 AMS F ASTM A582A/582M ASTM A FR ASTM A838/A838M ALLOY 2 EN10088/ Spec (B) - ASTM A838/A838M ALLOY 2,UTS/YS min 65/42ksi AMS 5557 MIL-T Page 3 of 8

4 Material Primary Specification Alternate Specification Z Y X W EBRITE ASTM A479/A479M ELGILOY /Phynox AMS 5833 ASTM F1058 AMS 5834 MP35N AMS 5758 AMS 5845 AMS 5844 NACE MR0175 GREEK ASCOLOY AMS 5616 CC-18FM SPECIALTY ALLOY -CARPENTER CC-13FM SPECIALTY ALLOY-CARPENTER A286 AMS 5731 ASTM A638/A638M AMS 5737 CUSTOM 455 AMS (NITRONIC 50 ) AMS 5764 ASTM A276 ASTM F (NITRONIC 40 ) AMS 5656 ASTM A276 AMS 5561 NITRONIC 60 ASTM A479/A479M AMS5848 ASTM A ASTM A276/A276M AMS C Removed Removed AMS 5630 Size> C Micro-Melt AMS AMS-QQ-S-763 ASTM A PH AMS PH AMS 5659 ASTM A PH sheet AMS PH sheet AMS 5520 ASTM A PH AMS PH AMS 5568 AMS PH Wire(springs) AMS 5678 ASTM A313 SAE J217 NCF3015 Carpenter Special Alloy HAYNES 25 (L-605) AMS 5759 AMS 5537 GX40NiCrNb45-35 EN10295/EN NICKEL/TITANIUM ALLOYS INCONEL 718 AMS 5662 Solution Treated AMS 5663 Aged INCONEL 718 TUBING AMS 5589 INCONEL 718 Sheet/Strip AMS 5596 INCONEL X750 AS7246 HELICAL INSERTS AS7245 HELICAL INSERTS AMS 5618 Size.375 TITANIUM 6AL-4V GRADE 5 ASTM B348/A348M AMS 4930 AMS 4928 AMS 4985 AMS4911 MONEL 405 ASTM B164 QQ-N-281 Page 4 of 8

5 Material Primary Specification Alternate Specification MAGNETIC ALLOYS NICKEL IRON ALLOY 49 High Perm alloy 48-Ni ASTM A753 ALLOY 2 MIL-N COMPOSITION 3or4 NICKEL IRON ALLOY 80 HyMu Permalloy Hipernom Mu-metal ASTM A753 ALLOY 4 MIL-N COMPOSITION 1 NICKEL IRON ALLOY 77(HYMU77) ASTM A753 ALLOY 3 MIL-N COMPOSITION 2 HIPERCO ALLOY 50 ASTM A801/A801M ALLOY 1 HIPERCO ALLOY 50A ASTM A801/A801M Alloy 1 Remko HP MAGNETIC IRON ASTM A848 SPECIALTY ALLOY-UDDEHOLM ASTM A848/A848M VACOFLUX 50 TRAFOPERM N3 VACODUR 49 VACOFLUX 18HR VACOFLUX 9CR SILICON C ASTM A867/A867M ALLOY 3 Z Y X SILICON B-FM ASTM A867/A867M ALLOY 2F SILICON B ASTM A867/A867M ALLOY 2 CON STEELS 1008 ASTM A108 ASTM A29/A29M ASTM A513 Tubing ASTM A519 Tubing 1018 ASTM A108 ASTM A29/A29M ASTM A513 Tubing ASTM A519 Tubing 1020 ASTM A108 ASTM A29/A29M ASTM A513 Tubing ASTM A519 Tubing 1026 ASTM A29/A29M ASTM A512 or A513 TUBING ASTM A519 Tubing 1117 ASTM A108 ASTM A29/A29M 1140 ASTM A108 ASTM A29/A29M-CHEMISTRY 1141, 1144 ASTM A STRESSPROOF ASTM A311/A311M ASTM A108 ASTM A29/A29M 1215 ASTM A108 ASTM A29/A29M 12L14 ASTM A108 ASTM A29/A29M MECH STEEL TUBE ASTM A512 or A513/A513M ASTM A ASTM A29/A29M ASTM A ASTM A29/A29M ASTM A331 41L40 ASTM A29/A29M ASTM A331 Page 5 of 8

6 Material Primary Specification Alternate Specification Carbon Steels cont d Z Y X W DURA-BAR G2 DURA-BAR DURA-BAR DURA-BAR AMS 6440 ASTM A29/A29M ASTM A295 AERMET 100 AMS 6532 ALUMINUM AL2011-T3/T451 Bar ASTM B211 AMS-QQ-A-225/3 AL2017-T3/T451 Bar ASTM B211 AMS-QQ-A-225/5 AL2024-T351 Bar ASTM B211 OR B221 AMS 4120 AMS-QQ-A-225/6 AL6020 N/A AL6061-T6/T651 Bar ASTM B211 OR B221 AMS 4117 AL6061-T6/T651 Sheet/Plate AMS QQ-A-250/11 ASTM B 209 AMS 4027 AL6061 TUBING-T6510/11 ASTM B210 AL7075-T7351 Bar ASTM B211 OR B221 AMS 4186 AMS-QQ-A- 225/9 COPPER ALLOYS ALUMINUM BRONZE 614 ASTM B150/B150M NICKEL ALUMINUM BRONZE 630 ASTM B150/B150M AMS 4640 BERYLLIUM COPPER ASTM B196 COPPER BERYLLIUM ASTM B441 BRASS 268 (YELLOW) ASTM B36 COPPER 145 ASTM B301 BRASS 360 (FREE-CUTTING) ASTM B16 AMS 4610 BRASS TUBE 260 (CARTRIDGE) ASTM B36 AMS 4505 ASTM B19 ASTM B135 COPPER 110 ASTM B3 AMS 4500 COPPER 101 ASTM B3 AMS 4700 BRASS TUBE 330 (LOW LEADED) ASTM B135 AMS 4555 OILITE BRONZE ASTM B438 HIGH-LEADED TIN BRONZE ASTM B505 PHOS BRONZE B-2 ASTM B139/B139M SUPER OILITE ASTM B439 TOOL STEEL/SPECIAL A2 TOOL STEEL ASTM A681 D2 TOOL STEEL ASTM A681 O1 TOOL STEEL ASTM A681 M2 TOOL STEEL ASTM A600 WINSERT W12 SPECIALTY ALLOY-WINSERT WINSERT W620 SPECIALTY ALLOY-WINSERT WINSERT W622 SPECIALTY ALLOY-WINSERT 21-4N VALVE STEEL SPECIALTY ALLOY Page 6 of 8

7 Revisions REVISION CHANGE DATE APPROVAL N/C Original Release 22April09 A 1. Added AMS 5570 to 321 tubing 4 June Changed Electrical Iron to Magnetic Iron per ASTM A Removed AISI 12L14& ASTM A576 spec to ASTM A108 and ASTM A29 B 1. Added alternate specs for many materials 5Nov09 2. Renamed 1144 stressproof 3. Changed spec on beryllium copper C 1. Added 41L40, April10 2. Added AMS 5513 to 403 tubing 3. Revised 3.0 to clarify approved use of alternate listed specs. 4. Added letter designation to list (Z,Y,X, ) D 1. Was Mil-N 14411B for HiPerm 49 and Hymu 80 17March Stressproof was 1140 Stressproof. 3. Added Silicon B 4. Added AMS5557 for 321 tubing 5. Switched primary with alternate for Titanium 6. Added paragraph 2 to 2.0 E 1. Changed Hi-Perm 49 to alloy category 14July11 2. Changed HyMu 80 to alloy category 3. Changed Magnetic Iron to category 4. Added 420 Stainless Steel F 1. Added 302HQ 10July12 2. Added Composition 1 to Nickel iron alloy 80-Mil-N Added specifications EN & EN to 420F 4. Added 316L/316 filter per ASTM A580/A580M G 1. Added AMS 5644 for 17-7PH 28Sept Added 301,302,304 & 316 sheet/strip 3. Added Inconel 718 Sheet/strip 4. Modified paragraph 2 of 2.0 to include all products vs aerospace 5. Added exception for casting call-out in scope. 6. Added 304/304L filter cloth 7. Added 17-7PH wire (springs) 8. Added 15-7PH sheet H 1. Added Inconel X750 12Aug Add ASTM A564 to 15-5PH 3. Added Haynes Added Yellow Brass Added ASTM A513 tubing to 1008, 1018 & Added ASTM A519 tubing to 1008, 1018, 1020 & Added 2017 aluminum I 1. Added Winsert W12, W620, W622 18Nov13 2. Added 21-4N valve steel 3. Added GX40NiCrNb45-35 (DIN ) 4. Added headers by alloy 5. Added Tempers to aluminum alloys 6. Added Vacoflux 50 and Trafoperm N3 J 1. Added aluminum bronze Mar14 2. Added HIPERCO Alloy 50A 3. Added Removed AMS 5668 from Inconel 718 column Z 5. Added AMS 5663-aged Inconel Added Solution Treated to Inconel 718 AMS Added 440C Micro-Melt per AMS Changed typo in Brass 268 from A36 9. Changed Brass 260 primary from ASTM B19 to ASTM B36 Page 7 of 8

8 K 1. Added 15-5PH sheet as AMS Replaced AMS 5664 (aged 718) with AMS Added HyMu Added Vacodur 49, Vacoflux 9CR and Vacoflux 18HR 5. Corrected typo for 420F (was EN1088-3/EN and EN L 1. Deleted ASTM F562 (Z designation from MP35N) & moved AMS 5845 from (Y). 2. Added EN10088/ to 430FR 3. Added NCF Added MIL-T-8504 for 304 tubing M 1. Added 6061 sheet and plate specifications 2. Added AMS 5618 to 440C N 1. Added Phynox to Elgiloy with AMS 5834 and ASTM F Added ASTM A240/A240M to 316L sheet/strip 3. Added requirement to place on engineering drawings. 4. Added AMS 5848 and ASTM A276 to Nitronic Removed Ron Heintz as Quality Manager 6. Removed Don Cummings as Engineering manager O 1. Added ASTM B135 to 260 brass 2. Added NACE MR0175 to MP35N 3. Removed 440C specifications-primary-ams-qq-s-763, Z-ASTM A276, Y-AMS5630 P 1. Added AMS 4928, AMS 4911, AMS 4985 to Titanium 2. Added ASTM Title updates (ex. ASTM A838/A838M) 3. Added SPEC B minimum tensile & yield values to 430FR 4. Added AMS5630 (440C) back into (Y) option and limited to sizes > Placed size limits on AMS5618 (440C) to sizes Added Copper Nov14 10April15 8July15 26Jan16 7Nov16 12Jan18 Page 8 of 8