In business since 2002, REALTEC was established in Singapore, providing a fast track, one-stop shop for all your VALVE s need.

Transcription

1 REALTEC

2 In business since 2002, REALTEC was established in Singapore, providing a fast track, one-stop shop for all your VALVE s need. Our supply covers diversified industry sectors, from Oil & Gas, Petrochemical, Chemical, Refinery, Pulp & Paper, Water Treatment, Utilities, Power, Pharmaceutical and various process industries. Our service orientated, Industrial Supply Division is dedicated to the supply of valve related hardware & piping components. REALTEC has developed its culture based on sound business values, including a passion for providing superior customer service and excellent solutions.

3 We operates under a quality management system that meets the requirements of ISO-9001:2008 Certification issued by QA International. Our facility location has fully integrated OHSAS 18001:2007 with ISO 9001:2008, as certified by QA International. Our Facility location has achieved biz SAFE STAR certification from Singapore workplace safety health council.

4 Ball Valves Flanged & Wafer Ends Ball Valve Types - Single, Split or Insert Body - Top or Side Entry - Floating or Trunnion mounted - Soft Seat or Metal Seat - Cryogenic Type as per BS Fully Welded Body Construction - Bolted Body - Multi port Size Range - 1/2 ~ 36 Pressure Rating - ANSI Class 150# ~ 2500# Material - Carbon Steel Stainless Steel - Duplex & Super Duplex Stainless Steel - Nickel Aluminium Bronze - Hastelloy - Titanium - Monel - Inconel - Alloy 20-6MO

5 Ball Valves Threaded & Welded Ends REALTEC exploring infinity Quality System - API 6D - ASME B16.34/ ASME VIII DIV.1 - PED 97/23/EC - ATEX - NACE MR ISO 5211 Top Flange - Fire Safe Certified to BS 6755 P.2./ API 607 5th ED. - EN/ ISO API 6FA - TA-Luft - SIL Testing - Fugitive Emission - NDE - PMI - Hydro-static companies listed and are offered solely for informational purposes.

6 Resilient Seated Butterfly Valves & Accessories Bray Global Uniformity: All internal valve parts are interchangeable, no matter where in the world the valve is manufactured Size - 1 ~ 120 Pressure Rating - ANSI Class 150# ~ 900# Application - Sanitary - Potable water - Wastewater, Seawater - HVAC, HP, Industrial - Marine, On & Offshore - Fire Fighting, Slurry - Control - Utilities, Process Material - Carbon Steel Stainless Steel - Cast Iron - Ductile Iron - Nylon 11 coated Ductile Iron - Nickel Aluminum Bronze Accessories - Valve Status Monitor - Solenoid Valve - Sensor - Positioner - Actuator Pressure/Temperature ratings and material availability depend on Valve Size and Series. Please consult REALTEC representative for your specific application.

7 High Performance Butterfly Valves REALTEC exploring infinity Bray Global Uniformity: All internal valve parts are interchangeable, no matter where in the world the valve is manufactured TRIPLE OFFSET METAL SEATED High Pressure zero Leakage Metal to Metal Sealing DOUBLE OFFSET METAL SEATED Double offset metal seated HIGH PREFORMACE DOUBLE OFFSET High Pressure zero Leakage CRYOGENIC & LOW TEMPERATURE Double offset with Unique Polar Seat companies listed and are offered solely for informational purposes.

8 Check Valves Design Standard - API 594 & API 6D - Metal to Metal Seat Check Valve Types - Dual Plate Check - Wafer Ends - Flanged Ends - Solid Lug - Swing Check - Piston Check Size Range - 2 to 48 Pressure Rating - ANSI Class 150#, 300# & 2500# Material - Carbon Steel Stainless Steel - Duplex & Super Duplex Stainless Steel - Nickel Base Alloys - Monel - Inconel - Hastelloy - Zirconium - Titanium Alloys

9 Globe Valves REALTEC exploring infinity Design Features - Ease of Service and Maintenance - Completely Tight Shut-Off - Solid Disc Design - Stem Seal System - NACE MR Compliance - High Flow Capacity Material - Carbon Steel Stainless Steel - Duplex & Super Duplex Stainless Steel - Nickel Base Alloys - Monel - Inconel - Hastelloy - Zirconium - Titanium Alloys companies listed and are offered solely for informational purposes.

10 Industrial, Sanitary & Special Application Valves PBM valves offer the convenience of standard features with the option of customizing for a specific process. Most PBM valves incorporate PBM s Adjust-O-Seal and True-Bore-Port design. Only PBM has the ability to provide Clean-In-Place / Steam-In-Place capability without interruptions on any process. These are just a few innovations of PBM that help reduce processing costs and improve efficiency for our customers. Material - Carbon Steel Stainless Steel - Duplex & Super Duplex Stainless Steel - Nickel Aluminium Bronze - Hastelloy - Monel companies listed and are offered solely for informational purposes.

11 Actuated Valves A Major Part in Automating Process Control REALTEC exploring infinity As a professional and value added supplier, REALTEC is capable in sizing and packaging the Actuator Control Systems for Ball & Butterfly Valves. Depending on the applications and requirements, we specialize in both Pneumatic and Electric Actuation Control Package which can provide as a single source responsibility to our customers. Actuators - Pneumatic Scotch York - Pneumatic Rack & Pinion - Electric - Hydraulic Control Accessories - Solenoid Valve - Limit Switch - Air Regulator companies listed and are offered solely for informational purposes.

12 Instrument Valves Reliability of Process Instrumentations With the increasingly important of valves for process Instrumentation which ensure the reliability of the process equipment. REALTEC carries a wide range of Instrument Valves such as Needle Valve, Mono- Flange, Valve Manifold, Mono Block and DBB Valve to satisfy various demands of the Market. Material - Carbon Steel Stainless Steel - Duplex & Super Duplex Stainless Steel - Nickel Aluminium Bronze - Hastelloy - Monel companies listed and are offered solely for informational purposes.

13 Pneumatic Products To Eliminate your Material Flow Problems REALTEC exploring infinity EXEN Flow Aid Equipment - Pneumatic Air Knocker - Pneumatic Vibrator - Pneumatic Blaster - Vibration Motor Effective utilization of raw material handling can be experienced by using the principle First In, First Out. To help you optimize this principle, the use of flow-aid equipment is necessary to maintain the flow of material in bins, hoppers and silos as every application is unique and different material respond differently to certain equipment. REALTEC carries a full range of Pneumatic Flow Aid Products to specifically address flow problems. companies listed and are offered solely for informational purposes.

14 Chokes & Service Control Valves In line Valve Product Types - Positive Choke - Adjustable Choke - Actuated Control Choke - Pneumatic - Hydraulic - Electric Size Range - 2 ~ 12 Pressure Rating - ANSI Class 150# ~ 4500# Design Standard - API 6A - NACE MR Solution to Flow Control - Needle & Seat Choke - Gas lift Choke - Control Choke - Plug & Cage Control Choke - External Sleeve Control Choke - Multistage Trims companies listed and are offered solely for informational purposes.

15 Regulator, Safety Valve & Desuperheater REALTEC exploring infinity CARRARO Regulator Product Features - Pressure Reducing/ Relief/ Back Pressure - High Capacity Direct Operated Pressure Reducing - Multifunction Pilot Operated Regulator - Temperature Control/ Deviating Size Range - 1/2 ~ 16 Pressure Rating - ANSI Class 150# ~ 1500# CARRARO Safety Valve Product Features - Conventional - Proportional Lift - Electro-pneumatic Size Range - 1/2 ~ 10 Pressure Rating - ANSI Class 150# ~ 2500# CARRARO Desuperheater Product Features - Variable Area Flow/ Spray Size Range - 1 ~ 4 Pressure Rating - ANSI Class 150# ~ 2500# companies listed and are offered solely for informational purposes.

16 Pipe, Fittings, Flanges & Strainers Design Standard - ASME Section VIII Div. 1 Size Range - 2 ~ 36 Material - Carbon Steel - 304(L) & 316(L) Stainless Steel - Duplex & Super Duplex Stainless Steel - Nickel Aluminum Bronze Strainer Special Features - Fully customized to customer s Requirements - Replacement Screen/ Basket available Cast Strainer - Y-Type - Basket Type - Duplex Type Fabricated Strainer - T-Type - Basket Type - Conical Type companies listed and are offered solely for informational purposes

17 Gaskets High Purify Polymer Products REALTEC exploring infinity Flow Smart has a complete line of sanitary seals, a high purity polymer products. A wide array of materials and designs to ensure that the customer process is safe from particulates. Flow Smart is capable of designing to meet customers needs based on standard or unique process applications. Types of Gasket - Metal Detectable Gasket - Color Grip - Poly Flex - Poly Steel - Screen Gasket Material USP Class VI Tested Materials - Buna - EPDM - Viton - Platinum - Silicone - Teflon/ Poly Steel companies listed and are offered solely for informational purposes.

18 SPECIAL ALLOY MATERIAL SERIES Titanium Alloy Material Group Forgings Castings Bars Spec. No. Grade Spec. No. Grade Spec. No. Grade Titanium Titanium Gr.2 B381 Gr.F2 B367 Gr.C2 B348 Gr.2 Titanium Gr.3 B381 Gr.F3 B367 Gr.C3 B348 Gr.3 Titanium Alloy Titanium Gr.5 B381 Gr.F5 B367 Gr.C5 B348 Gr.5 Titanium Gr.6 B381 Gr.F6 B367 Gr.C6 B348 Gr.6 Titanium Gr.12 B381 Gr.F12 B367 Gr.C12 B348 Gr.12 Titanium Pd7B B381 Gr.F7 B367 PD7B B348 Gr.7 Nickel Nickel 200 B160 N02200 A494 CZ100 B160 N02200 Nickel 201 B160 N B160 N02201 Nickel Alloy Monel 400 B564 N04400 A494 M35-1 / M35-C B164 N04400 Nickel Base Alloy Monel K500 B564 N B865 N05500 Inconel 600 B564 N06600 A494 CY40 B166 N06600 Inconel 625 B564 N06625 A494 CW6MC B446 N06625 Incoloy 800 B564 N08800 A351 CT15C B408 N08800 Incoloy 825 B564 N08825 A494 CU5MCuC B425 N08825 Hastelloy B B335 N10001 A494 N12MV B335 N10001 Hastelloy B-2 B462 N10665 A494 N7M B335 N10665 Hastelloy C276 B574 N10276 A494 CW12MV / CW6M B574 N10276 Hastelloy C-22 B574 N06022 A494 CX2MW B574 N06022 Hastelloy C-4 B574 N06455 A494 CW2M B574 N06455 Hastelloy G B462 N B581 N06007 Hastelloy G30 B462 N B581 N06030 Zirconium Zirconium 702 B493 R60702 B C B550 R60702 Zirconium 705 B493 R60705 B C B550 R60705 Duplex Stainless Steel Duplex S31803 A182 F51 (2205) A995 Gr. 4A (CD3MN) A276 S31803 Duplex S32750 A182 F53 (2507) A995 Gr. 5A (CE3MN) A276 S32750 Duplex S32760 A182 F55 A995 Gr. 6A (CD3MWCuN) A276 S32760 Super Austenitic Stainless Steel 904L A182 F904L - B649 N SMO A182 F44 A351 CK3MCuN A276 S31254 AL-6XN B462 N08367 A351 CN3MN B688 N08367 Iron Base Alloy Austenitic Stainless Steel 304 A182 F304 A351 CF8 A L A182 F304L A351 CF3 A L 316 A182 F316 A351 CF8M A L A182 F316L A351 CF3M A L 316Ti A182 F316Ti - A Ti 317 A182 F317 A351 CG8M A L A182 F317L A351 CG3M A L 347 A182 F347 A351 CF8C A A182 F310 A351 CK20 A S A182 F310S A351 CK20 A S Alloy 20 B462 N08020 A351 CN7M A473 N08020 Carbon Steel A105/WCB A105 / A105N A216 WCB A105

19 MATERIAL CHARACTER AND APPLICATION Titanium Alloy Nickel Base Alloy Zirconium Iron Base Alloy Material Group Characteristics Typical Application Titanium Titanium Gr.2 Titanium Gr.3 Titanium Alloy Titanium Gr.5 Titanium Gr.6 Titanium Gr.12 Titanium Pd7B Nickel Nickel 200 Nickel 201 Nickel Alloy Monel 400 Monel K500 Inconel 600 Inconel 625 Incoloy 800 Incoloy 825 Hastelloy B Hastelloy B-2 Hastelloy C276 Hastelloy C-22 High resistance to pitting, crevice corrosion resistance, high resistance to stress corrosion cracking, corrosion fatigue & erosion. High strength with (Al, Mo, Sn, V). Higher corrosion resistance in reduced acid with Pt content. Superior corrosion resistance to carbon acid solution such as soda calcium carbonate. Superior corrosion resistance under reducing environment & stress corrosion cracking resistance. Superior corrosions resistance to pure water & alkali under oxidizing & high temperature environment; also resistance to stress corrosion cracking by Cl ions. Superior corrosions resistance under oxidizing & high temperature environment; also superior erosion resistance Superior mechanical strength at high temperature & resistance to carburizing with stabilized structure to be used for long duration; also superior corrosion resistance under humid environment. Superior corrosion resistance to sulfuric acid & phosphoric acid; also resistance to stress corrosion cracking and crevice corrosion. Resistance to hydrochloric acid or any concentration up to boiling point, resistance to reducing chloride such as sulfuric acid, phosphoric acid & copper chloride, resistance to high temperature but not suitable under highly oxidizing environment. Superior resistance under oxidizing environment, such as wet chlorine gas & chloride dioxide also resistance to organic & chloride such as acetic acid & seawater. Hastelloy C-4 Higher intergranular corrosion resistance than Hastelloy B. Hastelloy G Hastelloy G30 Zirconium 702 Zirconium 705 Duplex Stainless Steel Duplex S31803 Duplex S32750 Duplex S32760 Superior resistance to mixed acid of phosphoric acid & oxidizing acid. High resistance to pitting, crevice corrosion resistance, high resistance to stress corrosion cracking, corrosion fatigue and erosion. Good in nearly all cases, excellent for high temperature acids. High cracking corrosion resistance to chloride environment, high corrosion resistance to dilute sulfuric acid & phosphoric acid. High stress corrosion cracking resistance than austenitic stainless steel, higher weld-ability then ferritic stainless steel and high acid, pitting & crevice corrosion resistance than CF3M with higher mechanical strength. Super Austenitic Stainless Steel 904L The most superior acid & alkali resistance among all austenitic 254SMO stainless steel & superior pitting & crevice resistance to chloride AL-6XN solution such as seawater. Austenitic Stainless Steel Super corrosion resistance to nitric acid, phosphoric acid & organic 304 acid. 304L Higher intergranular corrosion resistance than CF Higher pitting corrosion resistance than CF8. 316L Higher intergranular corrosion resistance than CF8M. 316Ti Higher intergranular corrosion resistance than CF3M with T. 317 High pitting & crevice corrosion resistance than CF8. 317L Higher intergranular corrosion resistance than CF8M, carbide stabilized 347 with Nb. 310 Sulfurous acid & dilute sulfuric acid with higher Cr Ni content. 310S Alloy 20 Superior corrosion resistance to nitric acid of any concentration at 60 o C & lower, & to heated dilute oxide. Chemical process, oil refining and, pulp & paper mills equipment. Chemical process, oil refining and, pulp & paper mills equipment. Alkali salt & concentrated salt, chemical & oil process equipment. Chemical process handling alkali chloride & boiled acid, also for oil refining. Chemical & food process. Chemical process in general. Petrochemical & carburizing process. Chemical process in general. Corrosion resistance process handling chorine, sulfuric acid, phosphoric acid, acetic & hydrogen gas, also for process handling chloride with concentration at high temperature Processes handling oxidizing acid, formic acid, acetic anhydride & seawater, also for chemical process handling fluoride. Acetic acid, chemical manure, agricultural pesticide process. Process handling sulfuric acid & phosphoric acid. Nuclear cooling process, hydrochloric acid, dilutes sulfuric acid & alkali process equipment. Pulp & paper mills, chemical process & seawater service. Salt manufacturing process, seawater desalination & seawater service under chloride environment & dilute sulfuric acid, phosphoric acid formic acid acetic & urea production under acid environment also for chemical process. Chemical process for highly concentrated chloride, flue gas desulfurization acid & alkali reactor, salt manufacturing process & seawater desalination. Pulp & paper mills, chemical process & seawater service. Power generation, seawater & oil pipeline. Pulp & paper mills, chemical process & seawater service. Chemical process. Chemical process handling acetic acid alkali, dilute hydrochloric acid, dilute hydrofluoric acid, dilute sulfuric acid & phosphoric acid; also for oil refining. Carbon Steel A105/WCB For water, oil, steam & non-corrosive media. Oil & natural gas environment.

20 Customer Focus Solution Provider Quality in attending to Engineering Details Engineer with Cost Competitiveness in Mind Uncompromising Safety in Design