The Perfect System Optimum Efficiency Easy to Use Advanced Wire Speed Reduced Spatter. 2 yr. warranty

Transcription

1 The Perfect System Optimum Efficiency Easy to Use Advanced Wire Speed Reduced Spatter 2 yr warranty

2 Cebora s Synergic Smart THE PERFECT SYSTEM Cebora s synergic smart switch system is a boilermaker/ welder s best friend. It has been designed and engineered with simplicity and ease of use in mind. Cebora s synergic smart switch system has many benefits that will save you time and money. Optimum Efficiency The simple, smart switch system has a programmed memory card with the best amps to volts (heat to wire speed) settings for the different wire types, wire diameters and shielding gases. This precise synchronization of amp and volts produces excellent weld results on various steels including; mild steel, stainless steel, aluminum, and silicone bronze. This smart switch system saves your business or workplace time and money. With its reduced level of weld splatter you or your staff will be able to spend less time cleaning and more time welding. EASY TO USE Operating Cebora s Synergic Smart Switch System is easy. The smart digital memory system means you only have to take three simple steps. Step 1: Open the side door of the welder, and view the program card. Step 2: Choose your desired a) filler wire (e.g, mild steel) b) wire diameter (e.g, 1.2mm) c) recommended shielding gas (e.g, argon / Co2) Sample program card Step 3: You will now have determined your chosen program number. Leave your wire feed knob at Synergic. Then, change your step switches on the front of your welder, to the desired plate thickness shown on the digital display. You are now ready to weld. Easy!

3 Switch System Advanced Wire Speed Don t be taken in by the stereotype... technology is difficult. Cebora s Synergic Smart Switch System is user friendly, easy and simple. Its state-of-the-art technology and innovative engineering allows even inexperienced operators to weld with high quality results. The machines fine tuning controls allows for up to 20% variation in wire used. This unique feature offers the flexibility needed to produce optimum results in all weldable positions and angles. WIRE FEEDER KNOB 10% less wire than the factory synergic setting 10% more wire than the factory synergic setting HOW IT WKS 45V VOLTS Synergic Curve Marry up of AMPS & VOLTS showing on the digital display the plate thickness/fillet size you will produce Standard MIG Wire Feed Control 20% personal adjustment of wire feed speed up & down 10% 15V 30A AMPS 400A Cebora s Smart Switch MIG - How It Works Every welding scenario requires a combination of wire speed-voltage values for optimum welding results. Cebora Bravo Synergic keeps the welding material, wire diameter, and protection gas conditions constant. As the wire speed changes a new voltage value is assigned, making it ideal for those welding conditions. The combination of wire speed ideal voltage points correspondingly describes a curve, known as synergic, which sets the power source to the ideal working voltage as the wire speed varies, while leaving the type of welding material, wire diameter and gas used unchanged. The Cebora Bravo Synergic power sources are supplied with curves to suit the most welding conditions.

4 Cebora TESTIMONIALS Since we ve updated to the Cebora Synergic Migs we ve had no problems. They are good machines. I m very glad I bought them. John The Cebora Machines go very well and have done everything we want. Cambell It s a really good machine with plenty of fine adjustment. We do light and heavy sections. It s so easy to use. I do a lot of heavy work and it s never let me down. I don t get any porosity or wire sticking in the liner even after long runs and 8hr on the go all day s. The automatic setting s make it easier to use. A magic machine. David SPOOL PROTECT Spool protector to keep dust & grime from filler metal I d say the Cebora Synergic Migs are a time saver...you don t have to change wire sizes to do from thick plate to thin sheet. They are easy to use, so user friendly. Because it s always consistent 20mm plate to 1.2mm sheet all with 1.2mm Mig Wire...it s great! Another thing I d say is the peno is constantly great and the spatter is a thing of the past. The wire speed is spot on, stopping spatter & saves tips and nozzles. I m very happy saving time & money. Donald I ve had Cebora s for 14 years now and the new ones are no different. Reliable and easy to use. I ve not had a service technician look at the Cebora machines in the past 14 years. Dean Cebora welding machines are the best I have used. I don t have to adjust the heat settings often and we can weld 1.5mm thick purlins to 10mm steel without a problem. I recommend Cebora welding machines as they are versatile and easy to use. Andrew Call to contact each of the testimonial spokespersons CABLE SUPPT Tidy cable support bracket for interconnection leads FEEDER HOLDER This swivel mount feeder holder allows you to make the separate wire feed a compact unit FAN Large timer operated fan cools the transformer from the time you pull the trigger & will turn off once the thermal sensor allows it GAS CYLINDER HOLDER Easy & safe gas cylinder holder Nice and compact, very well designed. It s reliable and easy to use and I like the attention to detail and quality. Mitch

5 BRAVo SYNERGIC MIG SERIES Features that protect your investment HINGED DO HLE Ergonomic handle / Easy to lift Hinged wire feed door with safety switch. The machine will not work if the door is open. DIGITAL DISPLAY Digital display of amps, volts & plate thickness indicator EURO ADAPTER Euro adapter to accept most popular torches. METAL/RUBBER CASTS The wire feeder is on quality metal/rubber castors ON/OFF SWITCH Convenient on/off switch on the front SWITCHES Heavy duty switches are also protected from dust particles COOLING FINNS Large cooling finns allows very good air flow EARTH SOCKETS 3 earth sockets on 615, 617, 619, allows you to maximise weld quality and minimise weld spatter INTERCONNECTION METAL/RUBBER CASTS Interconnection is covered with a unique rubber sheath to protect it from molten metal & workshop predators. This sheath is mechanically connected to the welder & feeder so no stress is applied to the cable Heavy duty metal/rubber castors make it easy to wheel, even over rough surfaces

6 BRAVo SYNERGIC MIG 3840/TS MIG-MAG MANUAL SYNERGIC WELDING MACHINE S Customize your machine MAIN UNIT Manual / synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr. - 35mm2) and clamp. Without torch, wire feed unit and extension lead. One programmable control circuit board only for all the BRAVO Synergic models GREAT F 0.9mm & 1.2mm wire. With 1.2 wire you can weld a 1.2 sheet! WIRE FEED TDA2 wire feed unit with Cebora 2-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-5 mtr. extension lead between power WIRE FEED TDA4 wire feed unit as above, but with Cebora 4-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-10 mtr. extension lead between power V 50/60 Hz TECHNICAL SPECIFICATIONS THREE PHASE INPUT 12 KW MAX. INSTALLED POWER 16 KVA 40% INPUT POWER A 330A 40% 270A 60% 210A 100% 2 x 8 ø 300 mm/15 Kg MIN.-MAX. CURRENT THAT CAN BE OBTAINED IN WELDING. DUTY CYCLE 10 min. cycle, 40 C according to EN NUMBER OF REGULATION STEPS MAX. WIRE SPOOL SIZE OPTIONAL EXTRAS: 1680 GRV8 torch, water cooling unit. 136 Updating kit for software and synergic programmes Binzel MB 36 3 mtr. MIG 3640 Binzel MB 36 4 mtr. MIG 3650 Binzel MB 36 5 mtr. MIG NOTE: Tweco and Bernard torches also available 5013 Binzel MB 501D 3 mtr. Water Cooled. MIG 5014 Binzel MB 501D 4 mtr. Water Cooled. MIG 5015 Binzel MB 501D 5 mtr. Water Cooled. MIG 1451 MIG and TIG Argon shielding gas regulator. IP 21 C 85 Kg PROTECTION CLASS NET WEIGHT (Power Source Only) FEATURES WIRE SIZEs 615x975x900H DIMENSIONS Built in synergic programs Gas & gas-less wire compatable Push pull torch compatable Soft start adjustment HARD 0.6V 0.8V 0.9V 1.0V 1.2V SOFT 0.9U 1.0U 1.2U CED 0.9 knurled 1.0 knurled 1.2 knurled

7 BRAVo SYNERGIC MIG 4540/TS MIG-MAG MANUAL SYNERGIC WELDING MACHINE S Customize your machine MAIN UNIT Manual/synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr. - 50mm2) and clamp. Without torch, wire feed unit and extension lead. One programmable control circuit board only for all the BRAVO Synergic models GREAT F MILD STEEL, STAINLESS & ALUMINIUM WIRE FEED TDA2 wire feed unit with Cebora 2-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-5 mtr. extension lead between power WIRE FEED TDA4 wire feed unit as above, but with Cebora 4-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-10 mtr. extension lead between power V 50/60 Hz TECHNICAL SPECIFICATIONS THREE PHASE INPUT 15 KW MAX. INSTALLED POWER 19.5 KVA 40% INPUT POWER A 400A 40% 330A 60% 260A 100% 4 x 8 ø 300 mm/15 Kg MIN.-MAX. CURRENT THAT CAN BE OBTAINED IN WELDING. DUTY CYCLE 10 min. cycle, 40 C according to EN NUMBER OF REGULATION STEPS MAX. WIRE SPOOL SIZE OPTIONAL EXTRAS: 1680 GRV8 torch, water cooling unit with timer operated fan. 136 Updating kit for s oftware and synergic programmes Binzel MB 501D 3 mtr. Water Cooled. MIG 5014 Binzel MB 501D 4 mtr. Water Cooled. MIG Q4012AR7EE Q4015AR7EE SE400X4M16 NOTE: Tweco and Bernard torches also available Genuine Bernard 440A 4 mtr. euro Genuine Bernard 440A 4.6 mtr. euro Genuine Tweco Supra XT (450A@60%) 4 mtr. euro 1451 MIG and TIG Argon shielding gas regulator. IP 21 C PROTECTION CLASS 118 Kg NET WEIGHT FEATURES WIRE SIZEs 615x975x900H DIMENSIONS Built in synergic programs Gas & gas-less wire compatable Push pull torch compatable Soft start adjustment HARD 0.6V 0.8V 0.9V 1.0V 1.2V SOFT 0.9U 1.0U 1.2U 1.6U CED 0.9 knurled 1.0 knurled 1.2 knurled

8 BRAVo SYNERGIC MIG 4750/TS MIG-MAG MANUAL SYNERGIC WELDING MACHINE S Customize your machine MAIN UNIT Manual/synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr mm2) and clamp. Without torch, wire feed unit and extension lead. One programmable control circuit board only for all the BRAVO Synergic models GREAT F MILD STEEL, STAINLESS & ALUMINIUM WIRE FEED TDA2 wire feed unit with Cebora 2-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-5 mtr. extension lead between power WIRE FEED TDA4 wire feed unit as above, but with Cebora 4-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-10 mtr. extension lead between power V 50/60 Hz TECHNICAL SPECIFICATIONS THREE PHASE INPUT 16 KW MAX. INSTALLED POWER 21.5 KVA 50% INPUT POWER A 420A 50% 390A 60% 300A 100% 4 x 8 ø 300 mm/15 Kg MIN.-MAX. CURRENT THAT CAN BE OBTAINED IN WELDING. DUTY CYCLE 10 min. cycle, 40 C according to EN NUMBER OF REGULATION STEPS MAX. WIRE SPOOL SIZE OPTIONAL EXTRAS: 1680 GRV8 torch, water cooling unit with timer operated fan. 136 Updating kit for s oftware and synergic programmes Binzel MB 501D 3 mtr. Water Cooled. MIG 5014 Binzel MB 501D 4 mtr. Water Cooled. MIG Q4012AR7EE Q4015AR7EE SE400X4M16 NOTE: Tweco and Bernard torches also available Genuine Bernard 440A 4 mtr. euro Genuine Bernard 440A 4.6 mtr. euro Genuine Tweco Supra XT (450A@60%) 4 mtr. euro 1451 MIG and TIG Argon shielding gas regulator. IP 21 C PROTECTION CLASS 138 Kg NET WEIGHT FEATURES WIRE SIZEs 640x975x900H DIMENSIONS Built in synergic programs Gas & gas-less wire compatable Push pull torch compatable Soft start adjustment HARD 0.6V 0.8V 0.9V 1.0V 1.2V SOFT 0.9U 1.0U 1.2U 1.6U CED 0.9 knurled 1.0 knurled 1.2 knurled

9 BRAVo SYNERGIC MIG 5550/TS MIG-MAG MANUAL SYNERGIC WELDING MACHINE S Customize your machine MAIN UNIT Manual/synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr. - 95mm2) and clamp. Without torch, wire feed unit and extension lead. One programmable control circuit board only for all the BRAVO Synergic models GREAT F HEAVY FABRICATION WIRE FEED TDA2 wire feed unit with Cebora 2-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-5 mtr. extension lead between power WIRE FEED TDA4 wire feed unit as above, but with Cebora 4-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled EXTENSION LEAD 95 mm 2-10 mtr. extension lead between power V 50/60 Hz TECHNICAL SPECIFICATIONS THREE PHASE INPUT 22 KW MAX. INSTALLED POWER 27 KVA 50% INPUT POWER A 500A 40% 450A 60% 350A 100% 4 x 8 ø 300 mm/15 Kg MIN.-MAX. CURRENT THAT CAN BE OBTAINED IN WELDING. DUTY CYCLE 10 min. cycle, 40 C according to EN NUMBER OF REGULATION STEPS MAX. WIRE SPOOL SIZE OPTIONAL EXTRAS: 1680 GRV8 torch, water cooling unit with timer operated fan. 136 Updating kit for s oftware and synergic programmes Binzel MB 501D 3 mtr. Water Cooled. MIG 5014 Binzel MB 501D 4 mtr. Water Cooled. MIG Q4012AR7EE Q4015AR7EE SE400X4M16 NOTE: Tweco and Bernard torches also available Genuine Bernard 440A 4 mtr. euro Genuine Bernard 440A 4.6 mtr. euro Genuine Tweco Supra XT (450A@60%) 4 mtr. euro 1451 MIG and TIG Argon shielding gas regulator. IP 21 C PROTECTION CLASS 155 Kg NET WEIGHT FEATURES WIRE SIZEs 640x975x900H DIMENSIONS Built in synergic programs Gas & gas-less wire compatable Push pull torch compatable Soft start adjustment HARD 0.6V 0.8V 0.9V 1.0V 1.2V SOFT 0.9U 1.0U 1.2U 1.6U CED 0.9 knurled 1.0 knurled 1.2 knurled 9

10 FEATURE DIAGRAMS MAIN UNIT Cebora Bravo Synergic machines may be used with air-cooled MIG torches. For heavy-duty use, the optional modular cooling unit (Art. 1680) may be installed on the machine, allowing the use of water-cooled MIG torches. POS. A B C D E F G H I Fine welding voltage control tuning. Coarse welding voltage control selection. Power supply switch. (ON/OFF) Impedance socket/s. Power socket for water cooling unit. Connector (14 pins) for extension leads between the power source and wire feeder. Power supply socket for extension leads between the power source and wire feeder. Cooling unit connector. Primary power cable 415V 3ph. The three impedance sockets on the models 615, 617 and 619 maximize the welding process in relation to all materials. Low impedance is recommended for brazing and welding galvanized sheet metal and high-strength steel, while the high impedance is best for welding aluminium. 10

11 619 - MAIN UNIT TDA 2 - TDA 4 Power sources in the Bravo Synergic range with separate wire feeder may use either the new Cebora TDA4 wire feeder with 4 rollers (Art. 1654) or TDA2 with 2 rollers (Art. 1652). Both wire feeders offer, among other features, the ability to select the desired synergic welding program, the 2T (manual) / 4T (automatic) function, and the cold wire inch function. Features The technical submenu also allows users to select the additional functions of spot-welding, jog, burnback, and post-gas as well as the speed and soft start time. The digital display can show the voltage (V), current (A) or thickness values. POS. A B C D E F G H I L M N O P T U V Hold LED indicator - holds the last welds Amperage and Voltage values until the trigger is pulled again. Welding programs LED indicator - displays the program number on the digital display. 2T & 4T LED indicator - lets the operator select either standard trigger or trigger latch. Inch wire LED indicator - brings the wire through the torch fast without gas and welding current. Selection button - scrolls through the LED indicators above. Thermal overload protection LED indicator - warns the operator the transformer has exceeded it s duty cycle. Euro torch connector - central adaptor for connecting the MIG Digital display - displays Amperage, weldable plate thickness/fillet size or Voltage. Welding Voltage LED indicator - displays the Welding Voltage on the digital display. Recommended thickness LED indicator - displays weldable plate thickness/fillet size to be welded. Welding current LED indicator - displays the Amperage chosen by the operator on the digital display. Right arrow display selection button - scrolls the LED s above to the right. Left arrow display selection button - scrolls the LED s above to the left. Wire feed speed adjustment knob - ultra fine control of your wire feed speed(synergic is the factory setting). Left water-cooled torch connection - carries hot water back from the water-cooled torch (Optional). Right water-cooled torch connection- carries cold water to the water-cooled torch (Optional). Torch holder - convenient and safe place to keep the welding Photo of the new Cebora wire feed unit with 4 aluminium rollers. The use of aluminium makes the wire progress more smoothly, and also offers less wear over time 11

12 ACCESSIES & CONSUMABLES ACCESSIES & CONSUMABLES Art. 136 Art (5 m) Art (10m) Art Art Art Art Art Art Art Art (ø ) Art (ø ) Art (ø ) Art (ø ) Art (ø ) Art (ø ) Art (ø ) Art (ø ) 136 Software update kit. (optional) Power source/wire feeder interconnection (5m) or (10m). (optional) 3640 Binzel MB 36 4 m. MIG 1241 CEBA 380A 3.5 m. Water cooled. (optional) 5014 Binzel MB 501D 4 m. Water Cooled Industrial gas regulator GRV8 cooling unit. (optional) 1929 Aluminium welding kit. (optional) 1930 Aluminium welding liner. (optional) Feed roll for solid wires. ø (standard), ø (standard), ø (optional) Feed roll for aluminium wires. ø (optional), ø (optional), ø (optional) Feed roll for flux cored wires. ø (optional), ø (optional) Distributed by: 12