THREAD MILLS THREAD MILLS YE-TM14. Higher cutting speeds and feeds than tapping. One tool for blind holes and through holes.

Transcription

1 thread mill(1..1) :1 A ` 2 Yun OI_CYK T YE-T1 THREA ILLS THREA ILLS Higher cutting speeds and feeds than tapping. One tool for blind holes and through holes. Higher cutting speeds and feeds than tapping. One tool for blind holes and through holes. HEA OFFICE 211, Sewolcheon-ro, Bupyeong-gu, Incheon, Korea HONE : , FAX : yg1@yg1.kr Tool specifications are subject to change without notice. YG1YET

2 thread mill(1..1) :1 A ` 2 THREA ILLS Yun OI_CYK Solid Carbide ill without Coolant Hole Solid Carbide ill with Coolant Hole Solid Carbide ill with Coolant Hole & Chamfer Solid Carbide iniature ill Solid Carbide rill and ill T uch higher productivity, much more improved thread surface finish than tapping. Advantages of illing includes "higher cutting speeds and feeds than tapping", "making smaller and easier to remove chips than taps", and "multiple function with one tool - both right/left hand threads and blind/through holes". Also applicable to hardened materials and exotic materials with predictable production. Expansion of thread mill operation range to "drill and thread mill with chamfer" and "thread mill with chamfer/internal coolant" series.

3 thread mill(1..1) :1 A ` Yun OI_CYK T THREA ILLS SELECTION GUIE ill - Test Report ill with Chamfer ITE CUTTING CONITION YG-1 Competitor 0 00 SIE : 1.2,. 1. Work aterial : C (HRc ) Cutting Speed : 0m/min R.. : 97 rev/min ing Feed : 0.00 mm/tooth Cutting epth : mm(2 ) Coolant : Wet Cut L 11 0 Competitor iniature ills 7 CUTTING CONITION YG-1 Competitor A Competitor B 0 Holes SIE : 2 0., (.2) Work aterial : X0CroV1 (HRc 0) Cutting Speed : m/min R.. : 1 rev/min ing Feed : 0.01 mm/tooth Cutting epth :.0mm(2 ) Coolant : Wet Cut Holes 0 YG L 9E1 7 9E 0 Competitor A (Broken) 2 Solid Carbide ill for ISO etric Internal - IN 1 Solid Carbide ill for ISO etric Internal - IN 1 7 Solid Carbide ill for Internal - ANSI B 1.1 Solid Carbide ill for UNF Internal - ANSI B YG-1 Competitor Competitor A B F BS(G) Solid Carbide ill with Coolant Hole for ISO etric Internal - IN 1 Solid Carbide ill with Coolant Hole for ISO etric Internal - IN 1 11 Solid Carbide ill with Coolant Hole for BS(G) Internal/External Competitor B (Chipping) phone: , fax: , yg1@yg1.kr F UNF NT Solid Carbide ill with Coolant Hole & Chamfer for ISO etric Internal - IN 1 1 Solid Carbide ill with Coolant Hole & Chamfer for ISO etric Internal - IN 1 1 Solid Carbide ill with Coolant Hole & Chamfer for Internal - ANSI B Solid Carbide ill with Coolant Hole & Chamfer for UNF Internal - ANSI B Solid Carbide ill with Coolant Hole & Chamfer for NT - ANSI B Solid Carbide iniature ill for ISO etric Internal - IN1 1 Solid Carbide iniature ill for Internal - ANSI B Solid Carbide iniature ill for Hard, ISO etric Internal - IN1 Solid Carbide iniature il for Hard, Internal - ANSI B Solid Carbide rill and ill with Chamfer for ISO etric Internal - IN 1 22 ROGRAING OF THREA ILLING 2 2 Solid Carbide iniature ill L 0 Holes 0 F UNF Solid Carbide ill with Coolant Hole & Chamfer 0 ing Holes (Holes) AGE Solid Carbide ill with Coolant Hole 10 0 ESCRITION Solid Carbide ill without Coolant Hole YG-1 Wear Land OEL Solid Carbide rill and ill A1 A1 RECOENE CUTTING SEE phone: , fax: , yg1@yg1.kr

4 thread mill(1..1) :1 A ` Yun OI_CYK T Solid Carbide ill for ISO etric Internal - IN 1 F Solid Carbide ill for ISO etric Internal - IN 1 : IN HA : IN HA 1 SERIES Spiral Angle : 1 : 2 L SERIES Spiral Angle : 1 : 1. itch itch L L L L L L L L L L L L Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 7

5 thread mill(1..1) :1 A ` Yun OI_CYK T Solid Carbide ill for Internal - ANSI B 1.1 UNF Solid Carbide ill for UNF Internal - ANSI B 1.1 : IN HA : IN HA SERIES Spiral Angle : 1 : 2 SERIES Spiral Angle : 1 : 2 T..I T..I L0 1/". 1 L0 1/" L /1" L /1" /" /" L0 7/1" /1" /2" /2" L0 9/1".0 1. L0 9/1" L /" L /" /" /" Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 9

6 thread mill(1..1) :1 A ` Yun OI_CYK T Solid Carbide ill with Coolant Hole for ISO etric Internal - IN 1 F Solid Carbide ill with Coolant Hole for ISO etric Internal - IN 1 : IN HA : IN HA 11 SERIES Spiral Angle : 1 : 2 SERIES Spiral Angle : 1 : 1. itch itch Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 11

7 thread mill(1..1) :1 A ` Yun OI_CYK T BS(G) Solid Carbide ill with Internal Coolant Hole for BS(G) Internal/External Solid Carbide ill with Coolant Hole & Chamfer for ISO etric Internal - IN 1 : IN HA : IN HA 1 SERIES Spiral Angle : 1 Internal Coolant Hole 71 SERIES Spiral Angle : 1 : 2 T..I itch Angle A 10 1/1" /" /" /" /2" /" " Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 1

8 thread mill(1..1) :1 A ` 1 Yun OI_CYK T F Solid Carbide ill with Coolant Hole & Chamfer for ISO etric Internal - IN 1 Solid Carbide ill with Coolant Hole & Chamfer for Internal - ANSI B 1.1 : IN HA : IN HA SERIES Spiral Angle : 1 : 1. 7 SERIES Spiral Angle : 1 : 2 itch Angle A T..I Angle A /" /1" /" /1" /2" /1" /" /" Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium 1 phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 1

9 thread mill(1..1) :1 A ` 1 Yun OI_CYK T UNF Solid Carbide ill with Coolant Hole & Chamfer for UNF Internal - ANSI B 1.1 NT Solid Carbide ill with Coolant Hole & Chamfer for NT - ANSI B 1..1 : IN HA : IN HA 7 SERIES Spiral Angle : 1 : 2 7 SERIES Spiral Angle : 1 : 9 T..I Angle A T..I Angle A 0 1/" NT1/1" /1" NT1/" /" NT1/" /1" NT/" /2" /1" /" /" Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium 1 phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 17

10 thread mill(1..1) :1 A ` 1 Yun OI_CYK T Solid Carbide iniature ill for ISO etric Internal - IN1 Solid Carbide iniature ill for Internal - ANSI B 1.1 : IN HA : IN HA L SERIES Spiral Angle : 1 : L SERIES Spiral Angle : 1 : itch Neck Ln T..I Neck Ln L L00 # L L00 # L # L0 # L L0 # L L0 # L L0 # L..0. L00 1/ L L0 / L L0 / L L0 7/ Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium 1 phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 19

11 thread mill(1..1) :1 A ` Yun OI_CYK T Solid Carbide iniature ill for Hard, ISO etric Internal - IN1 Solid Carbide iniature ill for Hard, Internal - ANSI B 1.1 9E1 SERIES AlTiN : IN HA Left Hand Cut, Straight : 2 Left hand Cut (CNC code : 0) The work direction is from top to bottom (Climb illing) For hard materials up to HRc2 9E SERIES AlTiN : IN HA Left Hand Cut, Straight : 2 Left hand Cut (CNC code : 0) The work direction is from top to bottom (Climb illing) For hard materials up to HRc2 AlTiN itch Neck Ln AlTiN T..I Neck Ln 9E E00 # E E # E E # E E # E E # E E0 # E1.. 9E00 1/ E E0 / E E0 / E E 7/ Carbon s s s Cast Iron Stainless s Titanium Carbon s s s Cast Iron Stainless s Titanium phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 21

12 thread mill(1..1) :1 A ` 22 Yun OI_CYK T Solid A1 SERIES A1 SERIES OATE A1 A A0 A A10 Carbide rill and ill with Chamfer for ISO etric Internal - IN 1 A1 A A0 A A10 OATE 1 itch etail "A" : IN HA :2 : 2 rill oint, Countersink rilling, Chamfering and milling Effect. S rill ax. C'sink Effect. LS rill L ROGRAING OF THREA ILLING rogram ata G Codes for illing G00 Fast Feed Linear G Absolute Command G01 Linear ovement G91 Incremental Command G02 Circular/Helical Interpolation C.W. 0 Clockwise Rotation of Spindle G0 Circular/Helical Interpolation A.C.W. 0 Spindle Stop G17 X, Y lane (Vertical achining) 0 Coolant On G1, X lane (Horizontal achining) X Horizontal Co-ordinate G19 Y, lane (Using Head) Y Horizontal Co-ordinate G0 Radius Compensation Cancel Vertical Co-ordinate G1 Radius Compensation Left I X Co-ordinate to Center of Arc Travel G2 Radius Compensation Right J Y Co-ordinate to Center of Arc Travel G Tool Compensation lus S Spindle Speed R... G9 Tool Compensation Cancel F Feed mm/min CNC Internal illing G G G00 X Y 2 T1 S 0 G91 G00 - (A+2) G1 G01 X (A) Y (A) F G0 X- (A) Y (A) (A) I- (A) J0 G0 X0 Y0 (A2) I0 J- (A1) G0 X- (A) Y- (A) (A) I0 J- (A) G00 G0 X (A) Y- (A) G00 (A7) G G9 G Application rogram Available <Explanation of arameters> A1 : 1/2 1/2 A2 : itch A : epth A : 1/(for climb milling and right-hand thread) A : Beginning of Contour in Y 0.x A : Arc Off (A1 - A) Carbon s s s Cast Iron Stainless s Titanium A7 : A+2-0. T1 : radius to be programmed is nomally included in the tool memory 22 phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 2

13 thread mill(1..1) :1 A ` 2 Yun OI_CYK T RECOENE CUTTING SEE Application rogram Available TO CALCULATE SEE & FEE RATES RECOENE CUTTING CONITION for ills Low Carbon edium Carbon High Carbon Stainless Cast Iron aterial s Titanium s Hardness (HB) Strength (N/mm 2 ) Cutting Speed (m/min) Feed per Tooth (fz) Calculate R.. of cutter 00 V N = d x Calculate Feed per Revolution F 1 = fz x x N Finally Calculate Feed at Tool Center Line F 2 = F 1 ( - d) N : R.. V : Recommended Cutting Speed d : of fz : Recommended Feed per Tooth : Number of Teeth F 2 : Feed at Center Line of Cutting F 1 : Feed at Cutting Edge : ajor of Component aterial RECOENE CUTTING CONITION for rill and ills aterial Cast Iron Aluminium Aluminium-alloy agnesium Hardness (HB) 0 10 Strength (N/mm 2 ) Cutting Speed (m/min) Fz( illing) - Feed per tooth Fdr(rilling) - Feed per revolution lastics RECOENE CUTTING CONITION for Hard aterial iniature ills Stainless Cast Iron aterial Hardness (HB) 29 ~ 1HB ~ 1HB HB00 Strength (N/mm 2 ) 00 ~ 0 90 ~ 0 00 Cutting Speed (m/min) Feed per Tooth (fz) s Titanium s HB ~0HRc Hardened aterial 1~HRc ~2HRc phone: , fax: , yg1@yg1.kr phone: , fax: , yg1@yg1.kr 2

14 thread mill(1..1) :1 A ` 2 Yun OI_CYK T THREA ILLS Solid Carbide ill without Coolant Hole Solid Carbide ill with Coolant Hole Solid Carbide ill with Coolant Hole & Chamfer Solid Carbide iniature ill Solid Carbide rill and ill