799 Z VALVE WITH AP PNEUMATIC ACTUATOR

Transcription

1 Pressure (bar) 799 Z VALVE WITH AP PNEUMATIC ACTUATOR FEATURES The 2-way ball-valve 799 Z is designed for the shut-off of HP hydraulic networks up to 1 or 20 bars, according to the diameters. POM floating ball and seat. The valve is EC- and ATEX-approved. The ISO 211 mounting pad allows you to mount the actuator with a stainless steel yoke. The pneumatic motorisation is available in double and spring-return with numerous options. AVAILABLE MODELS 799 ZA: 2-way carbon steel. 799 ZI: 2-way stainless steel. /8 to 1 diameters. G threaded connections according to ISO 228. Double and spring-return actuators. LIMITS OF USE Fluid pressure: PS Fluid temperature: WT see table below - 20 C / +100 C Ambient temperature - 20 C / + 80 C Motor compressed air mini bar / maxi 10 bar /'' - 1'' 1/ - 1" 1/2-2'' Temperature ( C) 00 DN /8 1/2" /" 1 1 1/ 1 1/2 2 WP (bar) DIRECTIVES AND MANUFACTURING STANDARDS OBJECT Standard ON OBJECT Standard Pressure Equipment Directive 201/8/EC ATEX Directive 1/ to 1 : not subject Connection Motorisation ISO 211: 1 1/ to 2 : category IV TÜV 00 Actuator pilot connection NAMUR II 2G c Tx zones 1 and 2 TÜV 00 Switch box connection VDI/VDE 8 EN 1-1 and SIL level (the actuator alone) EN 108 Motorisation yoke EN 1081 Actuator EN 171- Information given as an indication only, and subject to possible modifications SECTORIEL S.A. rue du Ruisseau 8290 SAINT QUENTIN-FALLAVIER FRANCE Telephone: Fax: Page 1/ Ref. FT799Z+AP ENG Rev. 02 Date 0/2017

2 799 Z VALVE WITH AP PNEUMATIC ACTUATOR CONSTRUCTION No. Name 799 ZA materials - steel 799 ZI materials - stainless steel 1 Body carbon steel 1.01 SS 2 Ball carbon steel 1.01 SS Stem carbon steel 1.01 SS Seats POM POM O-ring FPM FPM DN /8 to 1 DN 1 ¼ to 2 DIMENSIONS (mm) DN /8 1/2" /" 1 1 1/ 1 1/2 2 L I B H h m V SW K i Information given as an indication only, and subject to possible modifications SECTORIEL S.A. rue du Ruisseau 8290 SAINT QUENTIN-FALLAVIER FRANCE Telephone: Fax: Page 2/ Ref. FT799Z+AP ENG Rev. 02 Date 0/2017

3 799 Z VALVE WITH AP PNEUMATIC ACTUATOR AP PNEUMATIC MOTORISATION The ALPHAIR motorisation proposed as standard comprises: - a safety coefficient of 1. minimum compared to the nominal torque of the valve. - bar air non-lubricated dry motor. - an upstream / downstream pressure difference ΔP=100 bar max. The actuator mount is a yoke + driver according to the EN 1081 standard. DN Double-effect V (litres) Time (s)* Single-effect V (litres) Time (s)* /8 AP 0. 1 APS 7/ /2" AP 0. 1 APS 8/ /" AP APS 100/ AP APS 100/ For any other operating conditions, please contact us. * indicative time for actuator running empty MOTORISATION OPTIONS There are many options, so please contact our sales service for more information on these: 1 actuators dimensioned for a compressed air pressure of, or bar 2 actuator dimensioned for an upstream / downstream pressure difference ΔP greater than 10 bar actuator with special coating, stainless steel actuator Actuator for very low (-0 C) or very high (+10 C) ambient temperatures. Automatic safety valve with a reinforced safety coefficient and closing time < 1s, thermal dispersion yoke for high temperature fluids 7 100mm high steel height adjustment for installing heat-insulation 8 special version for ATEX zones 9 manual override with declutchable gear box 10 compressed air filter regulator 11 all types of piloting solenoid valves 12 all types of switch boxes 1 all types of positioner 1 quick exhaust 1 flow-rate limiters 1 air lock INSTALLATION IN AN ATEX ZONE For 799 Z+AP automatic valves to be installed in ATEX 1 or 2 zones, this has to be specified when ordering. Our services will check of the assembly, the installation of an earthing braid, and will issue an assembly certificate. Our authorised technicians carry out these operations in the workshop. Please contact us. The special assembly and maintenance instructions for motorised valves in the ATEX zones must be followed. Information given as an indication only, and subject to possible modifications SECTORIEL S.A. rue du Ruisseau 8290 SAINT QUENTIN-FALLAVIER FRANCE Telephone: Fax: Page / Ref. FT799Z+AP ENG Rev. 02 Date 0/2017

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5 JANUARY 200

6 ALPHAIR PNEUMATIC ACTUATORS 90 - I Series Y Series X Series ALPHAIR pneumatic actuators are made by the best manufacture experience on design, material, machining, assembly. The internal rotation adjusting system is ever free of side-loads on pistons, shaft and body at every feeding pressure. HEAVY DUTY, MAXIMUM LIFETIME! ALPHAIR pneumatic actuators are compact, heavy and reliable. Easy assembly/change on every mean of valve. STANDARD VERSION FEATURES ASTM 0 extruded Aluminium Body, inside surface finish Ra=0,-0,. 0 micron Hard Anodizing. ASTM B179 die-casted Aluminium alloy Pistons, 1 micron Anodizing. ASTM B179 die-casted Aluminium alloy Covers, painted with 0-80 micron polyester powder. Carbon steel Shaft, 20 micron nickel-plated. Optional in Stainless Steel AISI 1 (A). Screws in Stainless Steel AISI 0 (A2). Seals in nitrile nubber NBR. Optional HIGH Temperature = VITON. Optional LOW Temperature = SILICONE. Bearings in low friction acetal resin LAT-LUB, easily replaceable for maintenance. Optional HIGH/LOW Temperature = PA. Pre-compressed Spring Cartridges, easily replaceable for maintenance, 0-80 micron polyester painted. Standard grease: Molibdenum Bisulphide. Optional: special grease for HIGH/LOW Temperature. Several special protections available for chemical, pharmaceutical, food and industrial environments. Double lower drilling for valve fastening and centering, according to ISO 211-DIN 7 Standards. Double square lower female shaft key (starlike), according to ISO 211-DIN 7 Standards for assembly on valves with square key on line (0 ) and diagonal key ( ). Solenoid connections according to NAMUR VDI\VDE-8 Standards. Top drilling for accessories fastening, and upper shaft end according to NAMUR VDI\VDE-8 Standards. Position indicator on request, enabling switch-box assembly on top. Aluminium adhesive nameplates, with progressive serial number punched. Lubrification carried out by the manufacturer, guaranteed for min operations. Running test and 100% seal test carried out with electronic equipment and certification of each individual product. Standard execution for temperatures from 20 C to +80 C (optional, special execution for extreme temperatures). According to ATEX-9-9-CEE Standard for explosive environnement; STANDARD version actuator: II 2GD c Tmax = 9 C. AIR SUPPLY Dry or lubricated filtered compressed air. TEMPERATURE RANGE Standard C (- +17 F) LOW Temperature C ( F) HIGH Temperature C ( F) FEEDING PRESSURE 8 bar/120 psi CONTINUOUS 10 bar/12 psi - MAXIMUM TURNING ROTATION RANGE +\- TYPE DOUBLE ACTING TORQUE RATINGS IN Nm AIR SUPPLY IN BAR I Series = 90 Y Series = 120 X Series = AP 02 -,0, 7, 8,8 10,0 11, 12, AP 02, 8,7 10,9 1,0 1,2 17, 19, 21,7 AP 00 9,2 12, 1, 18, 21, 2, 27,7 0,8 AP 0 1, 22,0 27,,0 8,,0 9,,0 AP 07,1,8 8, 70,2 81,9 9, 10, 117,0 AP 08, 71,2 89,0 10,9 12,7 12, 10, 178,1 AP 100 8,2 110,9 18, 1, 19,1 221,8 29, 277, AP 11 17,2 18,0 228,7 27, 20,2,0 11,7 7, AP , 20,7 00,9 1,1 21,2 81, 1, 01,8 I Series = 90 AP 1 20,1,8, 20,2 0,9 9, 780, 87,0 AP 10,0 7, 91,7 710,1 828, 9,8 10,1 118, AP ,0 8, 798, 98,0 1118, 1277, 17,0 197, AP 200, 887, 1109, 1, 1,1 177,0 199,9 2218,8 AP , 190,2 182,7 22, 207,8 2980, 2,9 72, AP , 21,8 29,0 2,2 77, 1, 82,8 92,0 AP , 90,0 882, 88,9 8, 7811,9 8788, 97,9 2

7 SINGLE ACTING TORQUE RATINGS IN Nm I Series = 90 TYPE AIR SUPPLY IN BAR SPRING STROKE N OF SPRINGS PER SIDE 7 8 OF PISTON AP ,1,1 9, 8,1,,1 11, 10,2 8,,2 1,7 12, 10,7 8,,8 9,0,8,0 AP 00,7, 8,9 7,7,,7 12,0 10,8 9, 8, 9, 7,7,8,9 1,1 1,9 12,7 11, 12,7 10,8 8,9 7,0 18,1 1,9 1,7 1, 1,7 1,8 11,9 10,0 21,2 20,0 18,8 17, 18,8 1,9 1,0 1,1,7 7,7 9, 11,,,7,8 7,0 AP 0 9,, 1,9 12, 11,7 8, 20, 17,8 1, 1,0 17,2 1,8 10, 7,0 2,9 2, 20,9 18, 22,7 19, 1,9 12, 1, 28,8 2, 2,0 28,2 2,8 21, 18,0,9, 1,9 29,,7 0, 2,9 2, 10,2 1,7 17,1 20, 7,2 9,7 12,1 1, AP 07 22, 12,,2 0,0 2, 1,9,0 1,8 7,,,1 28, 21,1 1, 7,7, 9,,1 7,8 0, 2,8 2, 9,,2 1,0,8 9, 2,0, 7,0 81,1 7,9 72,7 8, 71,2,7,2 8,7 22, 0,0 7,,1 12, 1,9 21,1 2, AP 08, 18,9 2,,1,7 2,2 70,2,9 7, 1,,,0 1, 20,0 88,0 81,7 7, 9,1 72, 0,8 9, 7,8 10,8 99, 9,2 8,9 90,1 78, 7,1, 12, 117, 111,0 10,7 107,9 9, 8,9 7,,,1 7, 9,1 18,9 2,2 1, 7,8 AP 100,2 0,0 80,9 70,9 7,7 0,0 108,7 98,7 88,7 78,7 8, 7,7 0,0 2,2 1, 12, 11, 10, 11,1 9, 77,7 0,0 1,1 1,1 1,1 1,1 10,8 12,1 10, 87,7 191,8 181,8 171,8 11,8 18, 10,8 1,1 11,,2 70,9 88,7 10, 0,0 0,0 0,0 0,0 AP 11 8,,0 10,0 112, 98,8 70,7 17,8 18,1 10, 122,7 1, 11, 88, 0,2 221, 20,9 18,2 18, 190, 12,2 1,1 10,0 27, 29, 21,9 21,2 2,0 207,9 179,8 11,7 1,0 29, 277, 29,9 281,7 2, 22, 197, 8, 112, 10, 18,,0 70,7 88, 10,0 AP 12 11,8,7 177,0 1,7 12,9 8,0 27, 21,0 19,7 17, 18,1 1,2 10, 7, 297, 27,2 2,9 2, 2,2 20, 1, 127, 7,, 1,0 29,7 0, 2, 22, 187, 17,7 9, 7,1,8, 2, 28, 27,7 11,8 1,7 19,7 2,,7 8,0 10, 127, AP 1 18,0 92,0 2,0 211,0 179,0 12,0 2,0 298,0 2,0 20,0 2,0 210,0 1,0 98,0 18,0 8,0 0,0 1,0 2,0 29,0 20,0 18,0 0,0 71,0 7,0 0,0 9,0 8,0 27,0 271,0 92,0 8,0 2,0 90,0 2,0 70,0 1,0 8,0 18,0 22,0 280,0,0 102,0 1,0 170,0 20,0 AP , 12, 0,7 29, 21,0 17,9 9,1 1,9 70,7 2, 9, 29,2 221,1 17,0 77,,2 89,0,8 87, 1, 9, 2, 9,7 1, 07,,1 0,9 1,8 7,7 8, 81,0 79,8 72, 81, 72,2 0,1 7,0 01,9 222, 29, 70,7,8 12, 17,9 221,1 2, AP ,9 191,0 7, 8,9 0,7 2,7 07,, 79,9 1,2 10, 1, 18, 222, 7,9 70, 9, 7,9 70,0 7,0 78,1 82,1 92, 82,9 792,2 7, 829,7 7,7 7,7 1,8 108,0 1022, 98, 89,9 989,1 89,1 797,1 701,1 287,9 8,9 79,9 7,9 191,0 2,7 18, 82,1 AP 200 2, 22,0,7,8,8 22, 87, 78,7 70,0 2, 8,8, 0, 22,2 1089,0 1008,0 927,9 87,2 907,7 7, 2, 8,1 111,0 120,0 110,0 109,0 110,0 988, 87,2 70,0 1,0 12,0 172,0 1291,0 11,0 1209,0 108,0 927,0 2,,8 70,0 87,2 22,0 22, 0, 8,1 AP 20,0, 10, 88, 82,2 0,8 109,1 127,9 110,7 9, 1198,7 977, 7,0,7 1781,7 10, 179, 128,1 171,2 19,9 1128, 907,2 21,2 200,0 181,8 1700, 19,8 1722, 101,1 1279,8 22,8 27, 222, 207,2 21, 209,0 187,7 12,,0 88, 110,7 128,1, 0,8 7,0 907,2 AP 270 AP 0 912, 70,1 11,7 12, 1990,9 121,7 90,2 17,9 120,9 128,8 179, 119, 2717,2 2171,1 9,8 219, 191, 297,0 2899,2 201, 178, 179, 117, 871,0 18,8 29,0 1989,1 109, 20,1 229,1 200,1 182,0 72, 27, 87,8 79,0 Torque output available from air supply 222,7 2018, 171, 110,2 12,, 29,8 28,9 09, 28, 299, 2,2 0,1 22, 8,,7 0 = closed pistons, extended springs 90 = open pistons, compressed springs 281,9 27,8 21, 19, 10,1 2, 9,, = air supply/springs balanced torques 08, 7, 18, 290, 27,8 20,0 82,1, 01,1 097,0 2792,8 288, 081,8 01,9 922,1 2, 912, 121, 120,8 182,0 179, 219, 2899,2 79,0 70,1 90,1 117,1 110,2 119, 191, 1989,1 28,9 Torque output available from springs

8 DIMENSIONS - European sizes in millimetres I Series = 90 Y Series = 120 X Series = 180 POSITION Standard feeding connection 1/2 GAS NPT for AP 20, 270, 0 Special NAMUR plate on request TYPE AP02 AP02 AP00 AP0 AP07 AP08 AP100 AP11 AP12 AP1 AP10 AP180 AP200 AP20 AP270 AP0 A , , A A B C 8 0, AUXILIARY D x E VDI/VDE 8 F x G - 10 x x 22-0 x 2 80 x 0 10 x 0 L 22, 27, 8 2, 9, 9, M 2,, 1, 8 1, 70, 71, Port A Port B DIN 29 1/8 GAS - NPT 1/ GAS - NPT 1/2 GAS - NPT N x O 8 x 12 1 x x 2 x 2 2 x 0 x 80 P Q x I 9 x 10 F ISO 211 POSITION F0 F0 9 x x 1 F0 F0/0 9 x x 1 F0 F0 F0/0 F0 9 x x 1 1 x 1 F0 F0/0 F0 F0/07 11 x 1 1 x 1 17 x 20 1 x 1 17 x x x 2 F0 F0/07 F0/07 F07/10 F/7/10 17 x x 2 17 x x 2 27 x 0 F07/10 F07/10 F12 F ISO x 2 27 x 0 22 x 2 27 x 0 27 x 0 x 9 F10/12 F10/12 F10/12 F1 27 x 0 x 9 F10/12 F1 x 9 x 0 F1 F1 x 9 x 0 F0 F0 F0/0 F0 F0/07 F/7/10 F07/10 F10/12 F12 F1 F1 F2 Ø (W) (Mx8) 2 (Mx8) (Mx8) 0 (Mx9) 0 (Mx9) 0 (Mx9) 0 (Mx9) 70 (M8x12) 102 (M10x1) (M8x12) 70 (M8x12) 102 (M10x1) 12 (M12x18) (M12x18) 102 (M10x1) 10 (M1x2) F1 F1 1 (M20x0) x 0 x 0 F1 F2 2 (M1x2) H 2 excluded AP (AP08=0) 0 AP1 = 70 AP10 = 7 AP180 = 8 AP200 = (AP270=10)

9 CONSTRUCTION PARTS - SPECIFICATIONS ISO 211 FORCE INTAKES STANDARD PART QUANTITY DESCRIPTION MATERIAL SPECIFICATION PROTECTION 1 1 Body Extruded aluminium alloy ASTM 0 T A - N - TF 2 2 Piston Aluminium alloy ASTM B179 - DIN172/ A 2 Cover Aluminium alloy ASTM B179 - DIN172/ N - V - TF 1 Shaft Carbon steel ASTM A10 optional S.S. AISI 1 (A) optional S.S. AISI 1 (A) N * 2 Antiejection key Acetalic resin PA PA * 1 Lower shaft O-Ring NBR - Viton - Silicone 7 * 1 Upper shaft O-Ring NBR - Viton - Silicone 10 * 1 Seeger ring Carbon steel N Spring cartridge Carbon steel, PA, S.S. C-98 V 12 * 2 Piston O-Ring NBR - Viton - Silicone 1 * 2 Piston head bearing Acetalic resin PA PA 1 * 2 Cover gasket NBR - Viton - Silicone 1 1 Nameplate Aluminium Cover fastening screw Stainless Steel AISI 0 (A2) 17 Nut Stainless Steel AISI 0 (A2) 18 Washer Stainless Steel AISI 0 (A2) 19 * O-Ring NBR - Viton - Silicone 21 2 Cover dowel Stainless Steel AISI 0 (A2) 2 * 1 Shaft thrust washer Stainless Steel AISI 0 (A2) 2 * 1 Antifriction washer Acetalic resin PA PA 2 * 1 Lower shaft pilot ring Acetalic resin PA PA 2 * 1 Upper shaft pilot ring Acetalic resin PA PA 27 * 2- Piston bearing Acetalic resin PA PA 28 2 Piston dowel Stainless Steel AISI 0 (A2) * Standard NBR spare parts set - Special HIGH Temperatures VITON - Special LOW Temperatures SILICONE Protection A = Anodizing N = chemical Nickel-plating V = Painting TF = Anodizing+PTFE

10 COATINGS MATERIAL TREATMENTS AV standard DESCRIPTION Body Covers Pistons Shaft Hard Anodizing Polyester painting Anodizing opt. AISI 1 (A) Colour Dark gray Several available Brown Polished steel Thickness 0 ц 0/80 ц 1 ц 20 ц NV DESCRIPTION Body Covers Pistons Shaft Polyester painting Anodizing opt. AISI 1 (A) Colour Polished steel Several available Brown Polished steel Thickness 20 ц 0/80 ц 1 ц 20 ц NN DESCRIPTION Body Covers Pistons Shaft Anodizing opt. AISI 1 (A) Colour Polished steel Polished steel Brown Polished steel Thickness 20 ц 20 ц 1 ц 20 ц TF TF DESCRIPTION Body Covers Pistons Shaft Hard Anodizing + PTFE coating Anodizing + PTFE coating Anodizing opt. AISI 1 (A) Colour Blue Blue Brown Polished steel Anodizing 0 ц Anodizing 0 ц Thickness 1 ц 20 ц PTFE 1 ц PTFE 1 ц APPLICATION FIELD - Industry, general use. APPLICATION FIELD - Industry, general use. - Caustic soda. - Detergents. - Low alcaline solutions. APPLICATION FIELD - Industry, general use. - Caustic soda. - Detergents. - Low alcaline solutions. APPLICATION FIELD - Industry, general use. - Low alcaline and low acid solutions. - Marine environments. - High temperatures. HARD ANODIZING Anodizing is an electrolytic process that produces anodic coating on aluminum, called alumine, with high thickness. Alumine is one of the most hard known materials, with resistance values up to HV (- HRC); properties and features of Hard Anodizing (alumine thickness 0 micron) are well know and appreciated both for mechanical and chemical resistance. Best friction and corrosion resistance, best surface hardness, good thermic and electrical insulation. ELECTROLESS NICKEL-PLATING Chemical is an electroless coating process that gives nickel layers at extremely constant thickness also on sharp angles, blind-holes, threads and grooves recess. During the process, nickel is combined with phospor at a percentage of 12% (hig-phospor). The obtained surface hardness is about HV (- HRC). Best friction and corrosion resistance, best surface hardness, best external appearence similar to S.S., increased resistance to alcali and detergents in sanitary and food applications. POLYESTER PAINTING Polyester painting is obtained throug powder coatings on polarized parts, by means of light differences in electrical potentials. After applications, parts are baked in order to polymerize and let the painting be spread to avoid micro-porosity. The best elasticity can be obtained at 0/80 micron thickness; a satisfactory adhesion can be assured by sandblasting or brushing, and by special degreasing baths of the rough pieces to be treated. Better corrosion resistance, protection against crashes, better external appearence and several available colours, resistance to chemicals. HARD ANODIZING + PTFE COATING As further improvement of the hard anodizing on aluminium alloys, protective coating made of PTFE is used, known for its particular chemical and physical features. On these double treated surfaces, oxide hardness and low roughness (internal slipping parts) is summed to the chemical resistance and the excellent qualities as a thermic barrier of PTFE (external surfaces, subjected to corrosion). Best corrosion resistance, protection against high temperatures, crashes, extreme resistance to chemicals and in marine environment. AISI 1 (A) STAINLESS STEEL SHAFT (OPTIONAL) AISI 1 (A) Stainless Steel shaft, with its great corrosion resistance, is recommended for special applications such as: marine and chemical environments, food and pharmaceutical industry, high temperature applications. Via Molino Emili, MACLODIO (BS) Italy - Tel /2 - Fax