Contents. Turning. Boring. Milling. Adaptors and clamping units. General

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2 Contents Turning Contents 15 Information 16 Indexable inserts and cutting tool materials 20 Toolholders for turning, grooving and threading 69 Technical information 206 Boring Contents 237 Information 238 Indexable inserts and cutting tool materials 242 Tools for drilling, boring, precision boring and reaming 272 Technical information 366 Milling Contents 397 Information 398 Indexable inserts and cutting tool materials 402 Tools for surface, shoulder, slot and copy milling 438 Technical information 620 Adaptors and clamping units Contents 681 Information 682 WALTER CAPTO clamping units and adaptors 684 WALTER NC tools master and adaptors 686 HSK, shrink-fit adaptors, ScrewFit adaptors 688 Technical information 784 General Contents 795 General technical information 796 TDM software 816 WALTER productivity services 818 Alphanumeric index 820

3 Tool Designation D C d 1 /ISO NCT ScrewFit F 4033.T Z Dc d1 X 1 L C F 4033.T Z F 4033.T Z F 4033.T Z Z kg No. of inserts Type SN. X Lc X1 cyl. bore cross drive DIN 138 Dc Dc Lc X1 d1 d1 F 4033.B.050.Z F 4033.B.050.Z F 4033.B.063.Z F 4033.B.063.Z F 4033.B Z F 4033.B Z F 4033.B.080.Z F 4033.B.080.Z F 4033.B.100.Z F 4033.B.100.Z F 4033.B.125.Z F 4033.B.125.Z F 4033.B.160.Z /40 B F 4033.B.160.Z /40 B F 4033.B Z18.06* /50 B F 4033.B Z26.06* /50 B SN. X SN. X Lc X1 Bodies and assembly parts are included in the scope of delivery. For open-ended wrenches for screw heads, see page 783. * without internal coolant supply. 504 Surface milling cutters

4 WALTER surface milling cutter F 4033 negative, = 45 Assembly parts Clamping screw for insert Tightening torque FS 1459 (Torx 15 IP) 4.0 Nm IP = Torx Plus Accessories Torque screwdriver FS 2003 Interchangeable blade FS 2014 (Torx 15 IP) IP = Torx Plus Screwdriver FS 1485 (Torx 15 IP) IP = Torx Plus Sealing disc set (incl. gasket and screws) FS 936 (only for D C = 160 ) Gasket O R 96 x 4 Indexable inserts Designation Radius Corner facet width WKP 25 WKP 35 P M K N S H HC HC HC HC HW HC HC HF SNGX 1205 ANN F b c b c SNGX 1205 ANN F b c c b c b c b c SNGX 1205 ANN F b c c b c a b c b c SNMX 1205 ANN F b c b c SNMX 1205 ANN F b c b c SNMX 1205 ANN F b c a b c SNGX F b c b c SNMX F b c b c SNMX F b c b c SNMX F b c b c SNMX F b c a b c WSP 45 WXP 45 WSM 35 WSP 45 WXM 35 WAK 15 WKP 25 WKP 35 WXN 15 WK 10 WSM 35 WSP 45 WXH 15 WMG Surface milling cutters 505

5 Cutting data for roughing Slot milling with side and face milling cutters Starting value for v C [m/min] Material group Classification of the main material groups and code letters Workpiece material Brinell hardness HB Machining group 5 HC = coated grades WKP 25 WKP 35 WSM 35 P approx % C annealed approx % C annealed Non-alloyed steel 1 approx % C tempered approx % C annealed approx % C tempered annealed Low-alloyed steel 1 tempered tempered tempered High-alloyed steel and annealed high-alloyed tool steel 1 hardened and tempered Stainless steel 1 ferritic / martensitic, annealed martensitic, tempered M Stainless steel 1 austenitic 2, quenched K N S Grey cast iron Cast iron with spheroidal graphite Malleable cast iron Aluminium wrought alloys Aluminium cast iron alloys Copper and copper alloys (bronze/brass) Non-metallic materials Heat-resistant alloys Titanium alloys perlitic/ferritic perlitic (martensitic) ferritic perlitic ferritic perlitic can not be hardened can be hardened, hardened % Si, can not be hardened % Si, can be hardened, hardened > 12 % Si, can not be hardened Free cutting alloys, Pb > 1 % Brass, red brass Bronze, lead-free copper and electrolytic copper Curable plastics, fibre-reinforced plastics 29 Hard rubber 30 Fe basis annealed hardened Ni or annealed Co basis hardened cast Pure titanium Alpha + Beta alloys, hardened H hardened and tempered Hardened steel hardened and tempered Chilled cast iron cast Hardened cast iron hardened and tempered and cast steel 2 and austenitic / ferritic 3 Rm: tensile strength in MPa = N/ 2 4 HRC: Rockwell hardness HRC C 5 The machining group assignment can be found from page 798 onwards. 624 Technical information Slot milling

6 Roughing with slot milling cutters Side and face milling cutters WSP 45 Starting value for cutting speed v C [m/min] HC = coated grades HF HW = uncoated grades WAK 15 WTP 35 WXP 45 WXN 15 WMG 40 WK 10 WPM Technical information Slot milling 625

7 Feed rate specification (starting values) Milling cutter type F 2044 / F 2244 F 2010 / F 2280 F 2146 F 2232 F 4080 Feed per tooth f zo for a e = D c a p = a p max = L c Dc Lc Approach angle Page 476 / / 500 / f f zo [] zo [] F 2010 f zo [] f zo [] F 2280 F 4080 Tool dia. or dia. range [] max. cut depths a p max = L c [] / 8 4 / P Non-alloyed steel * 0.50* Low-alloyed steel * 0.40* High-alloyed steel and tool steel * 0.30* Stainless steel 1 martensitic 0.20* 0.20* M Stainless steel 1 austenitic K N S Grey cast iron Cast iron with spheroidal graphite Malleable cast iron Aluminium Copper and copper alloys Non-metallic materials Heat-resistant alloys Titanium alloys H Hardened steel Indexable insert types P 23.. Size 1 P 23.. Size 2 OD OD OP SP SP.. 09T3 SP Correction factor Ka e a e / D c = 1/1 1/ / for the feed per tooth dependant 1/ on the ratio: cut width a e / cutter diameter D c 1/ / Correction factor Ka p for the feed per tooth dependant on the cut depth a p f z = f zo Ka e Ka p a p = a p max = L c and cast steel 2 and austenitic / ferritic * when using inserts with chip breaker groove reduce the feed rate f zo by a factor of Technical information Surface/shoulder milling

8 Surface and shoulder milling cutters F 2010 / F 2233 F 2010 / F 4033 F 2260 / F 2265 F 2010 / F 2235 F 2010 / F 4047 F 2010 / F / 484 / / / / / / 508 f zo [] f zo [] f zo [] f zo [] f zo [] f zo [] F 2260 F /15 12/ SN. X SN. X SN. X SD.. 09T3 SP SN. X LNMU.... LNKU.... SP SN. X SN. X SN. X 1205 ANN SN. X 1205 ENN SN. X 1205 ZNN Technical information Surface/shoulder milling 639