AcuPort432 PortContourCuter

Transcription

1 USPatent#6,984, OtherInternationalPatentsPending AcuPort4 PortContourCuter OneOperationPortHole DrilingSystem

2 Features and Benefits AMEC AccuPort 4 Cutters are produced to strict manufacturing tolerances. This provides the customer with the assurance that the forms produced are within the finish tolerances of each specification. Drill and finish port forms in ONE operation Patented Design For ports and stud ends with straight threads and oring sealing Eliminates the need for predrilling Allows for efficient setup and production time Saves on tool cost Replaceable insert design eliminates regrinding and resetting AccuPort 4 Form Inserts Provide: Absolute repeatability Excellent surface finish Coated Inserts Allow for Longer Tool Life and Increased Productivity. Now Available in C Carbide with AM for Increased Performance in Applications. Port Form Kits Available AccuPort 4 and AccuThread 856 kits are available to provide all the tooling necessary to create the finish port. Includes AccuPort 4 Body, all Inserts, and an AccuThread 856 Threadmill. See Page 7 for details. Conforms to the Following Port Standards: SAE J96/ISO96, and MS64* ISO 6/SAE J44/ with Identification Ridge SAE AS5, (Formerly MilSpec MS9) Throughbody Coolant Supply is Standard Item Identification Key Imperial Cutter: J96675F Imperial Port Form Insert: J96C5A J96 = SAE Imperial Series J96 = SAE Imperial Series 6 = Size = Insert = TA Drill Series C5 = Carbide Grade C5 C =Carbide Grade C 75 = Shank Diameter A = TiAIN Coating H = AM Coating F = Flanged Shank Note: Proper cleaning of the insert pocket will insure the accuracy of this product. *SAE J96 can be used in conjunction with SAE J54 specifications. Allied Machine & Engineering Corp.

3 Port Standards: SAE J96 / ISO 96, and MS64 Item s Cutter Port Thread Size Super Cobalt (AM )* TA Drill Item s Carbide (AM )* Screw Driver C5 Carbide (TiAlN) Port Form Insert Item Numbe NEW C Carbide (AM ) Inserts sold separately. Screw 4 J964Y6F 7/6 UNFB 45YH.86 4CYH.86 74IP7 8IP7 J96C5A J96CH 76IP8 8IP8 5 J965Z6F / UNFB 45ZH.5 4CZH.5 747IP7 8IP7 J96C5A J96CH 76IP8 8IP8 6 J96675F 9/68 UNFB 45H 4CH 76IP8 8IP8 J96C5A J96CH 76IP8 8IP8 8 J96875F /46 UNFB 45H 4CH 7567IP8 8IP8 J967C5A J967CH 76IP8 8IP8 J96F 7/84 UNFB 45H.5 4CH.5 75IP9 8IP9 J967C5A J967CH 76IP8 8IP8 J965F /6 UNB 45H5 4CH5 75IP5 8IP5 J968C5A J968CH 75IP9 8IP9 4 J9645F /6 UNB 45H8 4CH8 75IP5 8IP5 J968C5A J968CH 75IP9 8IP9 6 J9665F 5/6 UNB 45H. 4CH. 75IP5 8IP5 J968C5A J968CH 75IP9 8IP9 J965F 5/8 UNB 45H9 C5A9 754IP 8IP J96C5A J96CH 75IP9 8IP9 4 J9645F 7/8 UNB 45H45.5 C5A IP 8IP J96C5A J96CH 75IP9 8IP9 J9645F / UNB 454H6.5 N/A 754IP 8IP J96C5A J96CH 75IP9 8IP9 Driver AccuPort 4 Indicates metric dimension Cutter Port Thread Size u 4 J964Y6F 7/6 UNFB m 5 J965Z6F / UNFB m 6 J96675F 9/68 UNFB m 8 J96875F /46 UNFB m J96F 7/84 UNFB m J965F /6 UNB m 4 J9645F /6 UNB m 6 J9665F 5/6 UNB m J965F 5/8 UNB m 4 J9645F 7/8 UNB m J9645F / UNB m A **L B ** AccuPort 4 Cutters are available with extended pilot (L). Please see page 9. US Patent #6,984, Other International Patents Pending C L L L4 D L5 L6 Seal Angle Total Head Spotface to Shoulder Minor Minor Spotface Seal Angle Seal Angle Shank Shank OAL 9,8 4,,4,5,7 8,8,8 5,9 47,6 86, ,5 4,, 4,,7 8,8,4 5,9 47,6 86, , 5,5 4,6 5,7,7 47, 9, 9, 5 97, ,5 7,5,7 5,7,7 5, 9, 9, 5, ,5, 4, 5 4,,7 54,4, 5,4 57,9, ,, 4, 5 9,,5 67, 8,9,8 57,9 5, ,, 45, 5,4,5 67, 8,,8 57,9 5, ,, 48,5 5 5,6,5 67, 7,5,8 57,9 5, ,, 58,7 5 4,6,5 77,8 46,6 8, 68, 46, ,5, 65, 5,9,5 77,8 45, 8, 68, 46, ,5, 88, 5 65,8,5 96,8 6,8 8, 68, 65, u Availability Codes m Stocked. Subject to prior sale. p Nonstocked standard delivery Allied Machine & Engineering Corp.

4 Port Standards: SAE J96 / ISO 96, and MS64 with extended minor diameter lengths (L) Indicates metric dimension Cutter Port Thread Size u 4 X964Y6F 7/6 UNFB m 5 X965Z6F / UNFB m 6 X96675F 9/68 UNFB m 8 X96875F /46 UNFB m X96F 7/84 UNFB m X965F /6 UNB m 4 X9645F /6 UNB m 6 X9665F 5/6 UNB m X965F 5/8 UNB m 4 X9645F 7/8 UNB m X9645F / UNB m A L B Minor C L L L4 D L5 L6 Seal Angle Seal Angle Total Head US Patent #6,984, Other International Patents Pending Spotface to Shoulder Minor Spotface Seal Shank Shank Angle OAL 9,8.,4,5,7 45,,8 5,9 47,6 9, ,5., 4,,7 45,,4 5,9 47,6 9, ,.8 4,6 5,7,7 5,5 9, 9, 5, ,5.8,7 5,7,7 56,7 9, 9, 5 6, ,5 6. 4, 5 4,,7 6,7, 5,4 57,9 8, , 9. 4, 5 9,,5,4 8,9,8 57,9, , 9. 45, 5,4,5,4 8,,8 57,9, , 9. 48,5 5 5,6,5,4 7,5,8 57,9, , 9. 58,7 5 4,6,5 84, 46,6 8, 68, 5, , , 5,9,5 84, 45, 8, 68, 5, , , 5 65,8,5, 6,8 8, 68, 7, Made to order tool specifications Priced on Request Fax or mail a copy of the table below to AMEC s Application Engineering Department () 7666 to receive pricing for a made to order AccuPort 4 Cutter. A L B L5 D L6 L7 Spotface to Specification Port Thread Size Minor Minor Spotface Shoulder Shank Shank OAL o J96 o ISO 6 o AS5 o ISO 6 (without ridge) Company Name Contact Name Telephone Distributor Name Fax 4 Allied Machine & Engineering Corp.

5 Port Standards: ISO 6:99, SAE J44/ Item s Cutter Port Thread Size TA Drill Item s Super Cobalt Carbide (AM )* (AM )* Screw Driver C5 Carbide (TiAlN) with ID ridge Port Form Insert Item s C5 Carbide (TiAlN) without ID ridge Inserts sold separately. Screw 4 I64RY6FM M X.5 45YH.5 4CYH.5 74IP7 8IP7 I64RC5A I64C5A 76IP8 8IP8 5 I65RZ6FM M4 X.5 45ZH.5 4CZH.5 747IP7 8IP7 I64RC5A I64C5A 76IP8 8IP8 6 I66RFM M6 X.5 45H4.5 4CH IP8 8IP8 I66RC5A I66C5A 76IP8 8IP8 8 I68RFM M8 X.5 45H6.5 4CH IP8 8IP8 I66RC5A I66C5A 76IP8 8IP8 I6R5FM M X.5 45H.5 4CH.5 75IP9 8IP9 I64RC5A I64C5A 76IP8 8IP8 I6RFM M7 X 45H5 4CH5 75IP5 8IP5 I6RC5A I6C5A 76IP8 8IP8 4 I64RFM M X 45H8 4CH8 75IP5 8IP5 I64RC5A I64C5A 76IP8 8IP8 6 I66RFM M X 45H 4CH 75IP5 8IP5 I66RC5A I66C5A 75IP9 8IP9 I6R4FM M4 X 45H4 C5A4 754IP 8IP I6RC5A I6C5A 75IP9 8IP9 4 I64R4FM M48 X 45H46 C5A46 754IP 8IP I64RC5A I64C5A 75IP9 8IP9 I6R44FM M6 X 454H58 N/A 754IP 8IP I6RC5A I6C5A 75IP9 8IP9 Driver AccuPort 4 Indicates metric dimension Cutter Port Thread Size 4 I64RY6FM M X.5 m 5 I65RZ6FM M4 X.5 m 6 I66RFM M6 X.5 m 8 I68RFM M8 X.5 m I6R5FM M X.5 m I6RFM M7 X m 4 I64RFM M X m 6 I66RFM M X m I6R4FM M4 X m 4 I64R4FM M48 X m I6R44FM M6 X m u A L B AccuPort 4 Cutters without identification ridge use the same holder. For tools made to your requirements see page 9 for details. US Patent #6,984, Other International Patents Pending C L L L4 D L5 L6 Spotface to Shoulder Minor Minor Spotface Seal Seal Total Seal Angle Angle Head Shank Shank w/ridge Angle OAL,5 4, 4, 5,8,6 8,8, 6, 4,9 8, ,5 4, 6, 5 5,8,6 8,8,8 6, 4,9 8, ,5 5,6 8, 5 7,8,6 47, 8,, 4,9 89, ,5 7,, 5 9,8,6 5, 9,6, 4,9 9, ,5 8, 4, 5,8,6 54,4,6 5, 5, 7, ,, 4, 5 9,4, 67, 9,4, 57,9 5, ,, 4, 5,4, 67, 8,8, 57,9 5, ,,, 5 5,4, 67, 8,, 57,9 5, ,,7 6, 5 44,4, 77,8 46,4 4, 7, 47, , 5, 66, 5 5,4, 77,8 4,6 4, 7, 47, , 7,7 76, 5 6,4, 96,8 56,6 4, 7, 66, u Availability Codes m Stocked. Subject to prior sale. p Nonstocked standard delivery Allied Machine & Engineering Corp. 5

6 Port Standards: SAE AS5 (Formerly MilSpec MS9) Also Conforms to AND5 Using Alternate Tap Drill Diameter (shown in red) Item s Inserts sold separately. TA Drill Item s Port Form Insert Item s Cutter Port Thread Size Super Cobalt (AM )* Carbide (AM )* Screw Driver C5 Carbide (TiAlN) Screw Driver 4 AS54Y6F 7/6 UNJFB 45YH.9 4CYH.9 74IP7 8IP7 AS54C5A 76IP8 8IP8 7/6 UNFB 45YH.86 4CYH.86 5 AS55Z6F / UNJFB 45ZH.5 4CZH.5 747IP7 8IP7 AS55C5A 76IP8 8IP8 / UNFB 45ZH.45 4CZH.45 6 AS56Z75F 9/68 UNJFB 45ZH.5 4CZH.5 747IP7 8IP7 AS56C5A 76IP8 8IP8 9/68 UNFB 45ZH.56 4CZH.56 8 AS5875F /46 UNJFB 45H7.5 4CH IP8 8IP8 AS58C5A 76IP8 8IP8 /46 UNFB 45H 4CH AS5F 7/84 UNJFB 45H.5 4CH.5 75IP9 8IP9 AS5C5A 75IP9 8IP9 7/84 UNFB 45H.8 4CH.8 AS55F /6 UNJB 45H5 4CH5 75IP5 8IP5 AS5C5A 75IP9 8IP9 /6 UNB 45H.976 4CH AS545F /6 UNJB 45H.9 4CH.9 75IP5 8IP5 AS54C5A 75IP9 8IP9 /6 UNB 45H8 4CH8 6 AS565F 5/6 UNJB 45H.4 4CH.4 75IP5 8IP5 AS56C5A 75IP9 8IP9 5/6 UNB 45H.6 4CH.6 AS55F 5/8 UNJB 45H.547 C5A IP 8IP AS5C5A 75IP9 8IP9 5/8 UNB 45H9 C5A9 4 AS545F 7/8 UNJB 45H.797 C5A IP 8IP AS54C5A 75IP9 8IP9 7/8 UNB 45H45.5 C5A45.5 AS545F / UNJB 454H.4 N/A 754IP 8IP AS5C5A 75IP9 8IP9 / UNB 454H.4 N/A A = AND5 Specifications (shown in red) A = SAE AS5 Specifications Indicates metric dimension Cutter Port Thread Size u A A L B L Minor C D L L4 E L5 L6 Seal Angle US Patent #6,984, Other International Patents Pending Spotface to Shoulder Total Head Pilot Pilot Seal Spotface Shank Shank Angle OAL 9,8 9,9 6,79,5, 6 4,4,,76 4,58 5,88 47,6 89, 4 AS54Y6F 7/6 UNJFB m ,45,5 6,79,, 6 5,88,7,9 4,58 5,88 47,6 89, 5 AS55Z6F / UNJFB m ,85,95 8,4 4,, 6 7,46 4,87 8,4,8 9,5 5, 99,9 6 AS56Z75F 9/68 UNJFB m ,46 7,5, 9,5,9 6,,4 8,57 5,5 9,5 5,,5 8 AS5875F /46 UNJFB m ,5,5,75,76,7 6 5,46 4,9,9 58,7 5,4 57, 6, AS5F 7/84 UNJFB m ,8 5, 7,5 7,58,8 6,4 4,5 7, 7,,75 57, 8,7 AS55F /6 UNJB m AS545F /6 UNJB p 8, 8,7 7,5,76,8 6 4,6 45,9 7, 7,,75 57, 8, ,5,4 7,5,9,8 6 7,77 48,77 6,5 7,,75 57, 8,7 6 AS565F 5/6 UNJB m , 9,9 8,47 4,86,8 6 45,69 57,9 44, 8,95 8, 68,8, AS55F 5/8 UNJB m AS545F 7/8 UNJB p 45,5 45, 8,75 48,,8 6 5,7 65,8 4,58 8,95 8, 68,8, AS545F / UNJB p 6, 6, 4,87,,8 6 67,97 88,65 45,78 9,65 8, 68,8 6, Allied Machine & Engineering Corp.

7 AccuThread 856 Inch SAE J96/ISO 96 SAE AS5 Accuport Specific International Unified Series (UN) manufactured specifically for use with AccuPort 4 hydraulic port forms. The length of cut allows full thread with one pass. Conforms with J96 and SAE AS5 port form spec. AccuPort 4 Specific Thread Mills (For use with AccuPort 4 Cutter) Port Size Pitch Item Flutes Cutter Diameter Shank Diameter of Cut Overall 4 to 5 TMAK m 6 8 TMAK m 8 6 TMAK m 4 TMAK m to TMAK m AccuPort 4 AccuThread 856 TM Ferrous Kit TA Drill Item s Port Form Insert Item s AccuThread 856 TM Item s *AM TM u Port Thread Size Cutter QTY Super Cobalt (AM ) QTY C5 Carbide (TiAlN) QTY Solid Carbide (AM TM ) QTY Kit Item 4 7/6 UNFB J964Y6F 45YA.86 J96C5A TMAK48 ATKK4 5 / UNFB J965Z6F 45ZH.5 J96C5A TMAK48 ATKK5 6 9/68 UNFB J96675F 45H J96C5A TMAK568 ATKK6 8 /46 UNFB J96875F 45H J967C5A TMAK756 ATKK8 7/84 UNFB J96F 45H.5 J967C5A TMAK8754 ATKK /6 UNB J965F 45H5 J968C5A TMAK6 ATKK 4 /6 UNB J9645F 45H8 J968C5A TMAK6 ATKK4 6 5/6 UNB J9665F 45H. J968C5A TMAK6 ATKK6 5/8 UNB J965F 45H9 J96C5A TMAK6 ATKK 4 7/8 UNB J9645F 45H45.5 J96C5A TMAK6 ATKK4 / UNB J9645F 454H6.5 J96C5A TMAK6 ATKK AccuPort 4 AccuPort 4 AccuThread 856 TM Nonferrous Kit TA Drill Item s Port Form Insert Item s AccuThread 856 TM Item s Port Thread Size Cutter QTY Super Cobalt (TiN) QTY C5 Carbide (TiAlN) QTY Solid Carbide (Uncoated) QTY Kit Item 4 7/6 UNFB J964Y6F 5YT.86 J96C5A TMAU48 ATKU4 5 / UNFB J965Z6F 5ZT.5 J96C5A TMAU48 ATKU5 6 9/68 UNFB J96675F 5T J96C5A TMAU568 ATKU6 8 /46 UNFB J96875F 5T J967C5A TMAU756 ATKU8 7/84 UNFB J96F 5T.5 J967C5A TMAU8754 ATKU /6 UNB J965F 5T5 J968C5A TMAU6 ATKU 4 /6 UNB J9645F 5T8 J968C5A TMAU6 ATKU4 6 5/6 UNB J9665F 5T. J968C5A TMAU6 ATKU6 5/8 UNB J965F 45T9 J96C5A TMAU6 ATKU 4 7/8 UNB J9645F 45T45.5 J96C5A TMAU6 ATKU4 / UNB J9645F 454T6.5 J96C5A TMAU6 ATKU *All other coatings are nonstocked standards to 5 day delivery. Allied Machine & Engineering Corp. 7

8 Inch 8, 5, L4, etc.,, 5, 5, 44, etc., 4, 5, 57, 4, 5, etc. 44, 54, 8, etc. 44, 4V, M, etc. A6, A85, A56, etc High Temp Alloy Hastelloy B, Inconel 6, etc., 46, 4, 74 PH, etc. H, H, A4,, S, etc. Aluminum Grey, Ductile, Nodular CARBIDE 8, 5, L4, etc ,, 5, 5, 44, etc., 4, 5, 57, 4, 5, etc. 44, 54, 8, etc. 44, 4V, M, etc. A6, A85, A56, etc. Tool Steel Grade PC PC SC High Temp Alloy Hastelloy B, Inconel 6, etc., 46, 4, 74 PH, etc. H, H, A4,, S, etc. Aluminum Grey, Ductile, Nodular AccuPort 4 Cutters Recommended Speeds and Feeds AM Carbide Grade C C C C C C C, C C, C C, C C, C C, C TiN AM TiAIN TiN TiCN YZ.... TiAIN YZ Drilling Parameters for Cutters Feed Rates (IPR) for Drill Insert Series Drilling Parameters for Cutters Feed Rates (IPR) for Drill Insert Series 68 * Parameters shown are only starting points. Speeds should be calculated using the drill diameter. Due to the short drill distance required, speeds and feed rates can possibly be elevated. Coolant through the cutter is preferred. Flood, Mist, or Air coolant can also be used. No spot drilling, predrilling, or dwell required Allied Machine & Engineering Corp.

9 MATERIAL Coolant through the cutter is preferred. Flood, Mist or Air coolant can also be used. 8, 5, L4, etc. 5,, 5, 5, 44, etc , 4, 5, 57, 4, 5, etc , 54, 8, etc , 4V, M, etc. 5 4 A6, A85, A56, etc. 5 High Temp. Alloy Hastelloy B, Inconel 6, etc. 4, 46, 4, 74 PH, etc H, H, A4,, S, etc. 5 5 Aluminum Gray, Ductile, Nodular AccuPort 4 Cutters Coolant Recommendations Inch 4 5 Y Z 6 8 Drilling Parameters for Cutters Coolant Pressure (PSI) Coolant Volumetric Flowrate (GPM) CARBIDE MATERIAL 8, 5, L4, etc. 5,, 5, 5, 44, etc , 4, 5, 57, 4, 5, etc , 54, 8, etc , 4V, M, etc. 5 4 A6, A85, A56, etc. 5 High Temp. Alloy Hastelloy B, Inconel 6, etc. 4, 46, 4, 74 PH, etc H, H, A4,, S, etc. 5 5 Aluminum Gray, Ductile, Nodular 4 5 Y Z Drilling Parameters for Cutters 6 8 Coolant Pressure (PSI) Coolant Volumetric Flowrate (GPM) Technical Information Formulas: IPM = (RPM) (IPR) = (RPM) (.4) (DIA) RPM = () () (.4) (DIA) Allied Machine & Engineering Corp. 9

10 Metric 8, 5, L4, etc.,, 5, 5, 44, etc., 4, 5, 57, 4, 5, etc. 44, 54, 8, etc. 44, 4V, M, etc. A6, A85, A56, etc High Temp Alloy Hastelloy B, Inconel 6, etc., 46, 4, 74 PH, etc. H, H, A4,, S, etc. Aluminum Grey, Ductile, Nodular CARBIDE 8, 5, L4, etc ,, 5, 5, 44, etc., 4, 5, 57, 4, 5, etc. 44, 54, 8, etc. 44, 4V, M, etc. A6, A85, A56, etc. Tool Steel Grade PC PC SC High Temp Alloy Hastelloy B, Inconel 6, etc., 46, 4, 74 PH, etc. H, H, A4,, S, etc. Aluminum Grey, Ductile, Nodular AccuPort 4 Cutters Recommended Speeds and Feeds AM Grade K K K K K K K, K K, K K, K K, K K, K TiN TiAIN YZ.8.8 TiCN AM TiN TiAIN Drilling Parameters for Cutters Feed Rates (mm/rev) for Drill Insert Series YZ * Parameters shown are only starting points. Speeds should be calculated using the drill diameter. Due to the short drill distance required, speeds and feed rates can possibly be elevated. Coolant through the cutter is preferred. Flood, Mist, or Air coolant can also be used. No spot drilling, predrilling, or dwell required Drilling Parameters for Cutters Feed Rates (mm/rev) for Drill Insert Series Allied Machine & Engineering Corp.

11 MATERIAL Coolant through the cutter is preferred. Flood, Mist or Air coolant can also be used. 8, 5, L4, etc. 5,, 5, 5, 44, etc , 4, 5, 57, 4, 5, etc , 54, 8, etc , 4V, M, etc. 5 4 A6, A85, A56, etc. 5 High Temp. Alloy Hastelloy B, Inconel 6, etc. 4, 46, 4, 74 PH, etc H, H, A4,, S, etc. 5 5 Aluminum Gray, Ductile, Nodular AccuPort 4 Cutters Coolant Recommendations Metric 4 5 Y Z 6 8 Drilling Parameters for Cutters Coolant Pressure (KPa) Coolant Volumetric Flowrate (LPM) CARBIDE MATERIAL 8, 5, L4, etc. 5,, 5, 5, 44, etc , 4, 5, 57, 4, 5, etc , 54, 8, etc , 4V, M, etc. 5 4 A6, A85, A56, etc. 5 High Temp. Alloy Hastelloy B, Inconel 6, etc. 4, 46, 4, 74 PH, etc H, H, A4,, S, etc. 5 5 Aluminum Gray, Ductile, Nodular 4 5 Drilling Parameters for Cutters 6 8 Coolant Pressure (KPa) Coolant Volumetric Flowrate (LPM) 6 4 Y Z Formulas: IPM = (RPM) (mm/rev) = = (RPM) (.4) (DIA) RPM = () () (.4) (DIA) Allied Machine & Engineering Corp. Technical Information

12 AliedMaxcutEngineeringCo.Ltd. 9VantagePoint,PensnetEstate, Kingswinford,WestMidlands DY67FRENGLAND Telephone: Fax: Member UnitedStatesCutingToolInstitute A69 ISO 9 AliedMachine&EngineeringCorp. Ecocut DRILLING ANDTURNING WITHONLYONETOOL AMECofersaversatilelineoflathe toolsthatcanperform uptofour machiningoperations.oneecocut toolcanbeusedfordriling,boring applications,facingapplications andstandardturningoperations. LiteratureOrder:EC8 LiteratureOrder:SS8 TM LiteratureOrder:GEN7 Alied Machine& EngineeringCorp. AccuThread856 THREADMILLING PRODUCTS