Model 3500 Transmitter (MVD) or Model 3300 Peripheral

Transcription

1 Quik Referene Guide P/N , Rev. B August 2005 Model 3500 Trnsmitter (MVD) or Model 3300 Peripherl Instlltion Instrutions for Rk-Mount For tehnil support, phone the support enter nerest you: In the U.S.A., phone MASS ( ) In Cnd nd Ltin Ameri, phone (303) In Asi, phone (65) In the U.K., phone (toll-free) Outside the U.K., phone +31 (0)

2 BEFORE YOU BEGIN This quik referene guide explins bsi instlltion guidelines for mounting the Miro Motion Model 3300/3500 MVD pplitions pltform in 19-inh (486,2 mm) rk. For informtion on I.S. pplitions, refer to Miro Motion pprovl doumenttion. For omplete instrutions bout onfigurtion, mintenne, nd servie, refer to the instrution mnul shipped with the trnsmitter. WARNING Improper instlltion in hzrdous re n use n explosion. For informtion bout hzrdous pplitions, refer to Miro Motion pprovl doumenttion, shipped with the trnsmitter or vilble from the Miro Motion web site. WARNING Hzrdous voltge n use severe injury or deth. Instll trnsmitter nd omplete ll wiring before supplying power. CAUTION Improper instlltion ould use mesurement error or meter filure. Follow ll instrutions to ensure trnsmitter will operte orretly. 2005, Miro Motion, In. All rights reserved. Miro Motion is registered trdemrk of Miro Motion, In. The Miro Motion nd Emerson logos re trdemrks of Emerson Eletri Co. All other trdemrks re property of their respetive owners. 1

3 Europen instlltions This Miro Motion produt omplies with ll pplible Europen diretives when properly instlled in ordne with the instrutions in this quik referene guide. Refer to the EC delrtion of onformity for diretives tht pply to this produt. The EC delrtion of onformity, with ll pplible Europen diretives, nd the omplete ATEX Instlltion Drwings nd Instrutions re vilble on the web t or through your lol Miro Motion support enter. Instlltion kit For mounting in rk, the Model 3300/3500 instlltion kit inludes the following prts: One DIN stndrd 41612, Type D onnetor for input/output wiring, with solder tils or srew terminls (Model 3500 only) One DIN stndrd 41612, keyed Type D onnetor for sensor wiring, with solder tils or srew terminls One plug-in onnetor for power supply wiring Four (Model 3300) or six (Model 3500) slotted heese-hed mhine srews, size M2.5x8, for seuring wiring onnetors to the rk STEP 1. Choosing lotion Choose lotion for the trnsmitter bsed on the requirements desribed below. Environmentl requirements Instll the trnsmitter where mbient temperture is between 4 nd +140 F ( 20 nd +60 C). If multiple pplitions pltforms re instlled, provide t lest 1 U (1 HE) of vertil spe between rks to ensure proper ventiltion. See Figure 1. 2

4 Figure 1. Spe requirements for proper ventiltion 1 U = 1 HE = inhes (44,5 mm) 3 U (3 HE) 1 U (1 HE) 3 U (3 HE) 1 U (1 HE) 3 U (3 HE) Dimensions The Model 3300/3500 hs the following dimensions (see Figure 2): Height: 128 mm (3 U or 3 HE) Width: 142 mm (28 HP or 28 TE) Depth: 160 mm The Model 3300/3500 onforms to DIN stndrd 41494, Prt 5 (IEC 297-3) for 19-inh (486,2 mm) rks. Up to three enlosures fit into one rk. See Figure 1. 3

5 Figure 2. Dimensions for mounting in rk 1 U = 1 HE = inhes (44,5 mm) 1 HP = 1 TE = inh (5,1 mm) 25 HP (25 TE) 4 x M2.5x11 inhes (mm) 3 U (3 HE) 4 13/16 (122,5) 5 1/16 (128,5) 5 9/16 (142,2) 28 HP (28 TE) 19-inh (486,2 mm) rk onforms to DIN 41494, Prt 5, nd IEC Not inluded with Model 3300/3500. Optionl srew terminl inhes (mm) Rer ril for mounting onnetors tht onform to DIN nd IEC Not inluded with Model 3300/3500. Approvls tg Intrinsi sfety shield (Model 3500 only) 1 (25,4) 6 11/16 (169,9) 7 29/32 (200,6) 7 11/32 (186,7) 8 33/64 (216,2) Cble lengths Mximum ble length from the sensor to the Model 3500 trnsmitter depends on the instlltion type nd ble type: 4-wire remote trnsmitter: see Figure 3, then refer to Tble 1 for mximum length of the 4-wire ble. Remote ore proessor with remote trnsmitter: see Figure 4, then refer to Tble 1 for mximum length of the 4-wire ble nd the 9-wire ble. 4

6 If you re instlling the Model 3300 pplitions peripherl in ombintion with trnsmitter, the mximum ble length from the trnsmitter s frequeny output to the Model 3300 s frequeny input is 500 feet (150 meters). Figure 3. 4-wire remote trnsmitter Sensor Model wire ble Core proessor (stndrd or enhned) Figure 4. Remote ore proessor with remote trnsmitter Model 3500 Sensor 4-wire ble Juntion box 9-wire ble Core proessor (stndrd only) Tble 1. Mximum ble lengths Cble type Wire guge Mximum length Miro Motion 9-wire Not pplible 60 feet (20 meters) Miro Motion 4-wire Not pplible 1000 feet (300 meters) User-supplied 4-wire Power wires (VDC) 22 AWG (0,35 mm 2 ) 300 feet (90 meters) 20 AWG (0,5 mm 2 ) 500 feet (150 meters) 18 AWG (0,8 mm 2 ) 1000 feet (300 meters) Signl wires (RS-485) 22 AWG (0,35 mm 2 ) or lrger 1000 feet (300 meters) Cble from trnsmitter s FO to Model 3300 s FI (1) Not pplible 500 feet (150 meters) (1) Applies only to the Model 3300 pplitions peripherl when reeiving frequeny input from remote Miro Motion trnsmitter suh s n IFT9701 or RFT

7 STEP 2. Instlling guide rils nd wiring onnetors Guide rils Positions of guide rils nd wiring onnetors re indited in Figure 5. Centers of guide rils should be 27 HP (27 TE) prt, for exmple, t 1 HP (TE) nd 28 HP (TE). Wiring onnetors The pplitions pltform is shipped with solder-til or srew-type onnetor for input/output wiring, keyed solder-til or srew-type onnetor for sensor wiring (Model 3500 only), nd plug-in onnetor for power supply wiring. Working from the front of the rk, use the supplied M2.5x8 srews to instll the wiring onnetors onto the bk of the rk s follows: 1. Use the enters of the guide rils s referene points nd refer to Figure Instll the input/output wiring onnetor t 4 HP (4 TE) from the neighboring unit or from the edge of the rk. 3. (Model 3500 only) Instll the keyed sensor wiring onnetor t 16 HP (16 TE) from the neighboring unit or from the edge of the rk. 4. Instll the power supply wiring onnetor t 25 HP (25 TE) from the neighboring unit or from the edge of the rk. 6

8 Figure 5. Positions of guide rils nd wiring onnetors Instll srews nd onnetors from front of rk. Model 3500 hs six M2.5x8 srews nd three onnetors. Model 3300 hs four M2.5x8 srews nd two onnetors. Front Guide ril enters should be 27 HP (27 TE) prt; for exmple, 1 HP (1 TE) nd 28 HP (28 TE) Bk Keys on sensor wiring onnetor M2.5x8 Input/output wiring onnetor is 4 HP (4 TE) from neighboring unit or from edge of rk Power supply wiring onnetor is 25 HP (25 TE) from neighboring unit or from edge of rk Keyed sensor wiring onnetor is 16 HP (16 TE) from neighboring unit or from edge of rk STEP 3. Instlling the Model 3300/3500 in the rk 1. Align the Model 3300/3500 with the guide rils. 2. Slide the Model 3300/3500 into the rk. Mke sure the pins on the bk pnel mke ontt with the wiring onnetors. 3. Tighten the supplied ptive srews to seure the front pnel of the Model 3300/3500 to the guide rils. 7

9 STEP 4. Mounting the ore proessor This step is required only for remote ore proessor with remote trnsmitter instlltions (see Figure 4). If you hve 4-wire remote instlltion, go to Step 5. Figure 6 shows the remote ore proessor nd mounting brket. Using the mounting brket, mount the ore proessor in lotion omptible with the ble length requirements disussed in Step 1. Figure 6. Remote ore proessor omponents Core proessor lid Upper onduit ring Core proessor Mounting brket Lower onduit ring End-p STEP 5. Conneting input nd output wiring Connet input nd output wiring to the pproprite terminls on the input/output wiring onnetor, whih is the fr right onnetor. Refer to Tble 2 nd to the rd tht is inserted into the sleeve on the top pnel (shown in Figure 7). Use 24 to 16 AWG (0,25 to 1,5 mm 2 ) twisted-pir shielded wire. Ground the shields t single point only. 8

10 Tble 2. Input/output wiring terminls Terminl number Designtion 2+ 2 Primry 4 20 ma output / HART Seondry 4 20 ma output Frequeny input Disrete input Disrete input Frequeny output Disrete output Disrete output Disrete output 3 32 (B line) 32 (A line) RS-485 output Figure 7. Input/output wiring terminl rd STEP 6. Conneting the Model 3500 to the sensor If you re instlling the Model 3300 pplitions peripherl, this step is not required. Go to Step 7. To onnet the Model 3500 trnsmitter to Miro Motion sensor, follow the instrutions below. Instlltion options Sensor wiring depends on the instlltion onfigurtion: 4-wire remote trnsmitter (requires 4-wire ble; see Figure 3 nd Wiring instrutions for 4-wire remote instlltions) Remote ore proessor with remote trnsmitter (requires both 4-wire nd 9-wire ble; see Figure 4 nd Wiring instrutions for remote ore proessor with remote trnsmitter instlltions) 9

11 Wiring instrutions for 4-wire remote instlltions 1. Prepre the ble s desribed in the sensor doumenttion. 2. Connet the ble to the ore proessor s desribed in the sensor doumenttion. 3. To onnet the ble to the trnsmitter:. Identify the wires in the 4-wire ble. The 4-wire ble supplied by Miro Motion onsists of one pir of 18 AWG (0,75 mm 2 ) wires (red nd blk), whih should be used for the VDC onnetion, nd one pir of 22 AWG (0,35 mm 2 ) wire (green nd white), whih should be used for the RS-485 onnetion. b. Connet the four wires from the ore proessor to the pproprite terminls on the trnsmitter. See Tble 3 nd Figure 8 (stndrd ore proessor) or Figure 9 (enhned ore proessor). No bre wires should remin exposed. Do not ground the shield, brid, or drin wire(s) t the trnsmitter. Tble 3. Trnsmitter terminls for 4-wire ble Terminl Wire olor (1) Funtion 4 Red VDC+ 4 Blk VDC 6 White RS-485A 6 Green RS-485B (1) Wire olors pply only to 4-wire ble supplied by Miro Motion. 10

12 Figure 8. 4-wire ble to Model 3500 stndrd ore proessor Core proessor terminls VDC+ (Red) VDC (Blk) RS-485B (Green) RS-485A (White) 4-wire ble Mximum ble length: see Tble 1 User-supplied or ftory-supplied ble RS-485A (White) Model 3500 Sensor wiring terminls (see Figure 5) VDC+ (Red) VDC (Blk) RS-485B (Green) Figure 9. 4-wire ble to Model 3500 enhned ore proessor Core proessor terminls RS-485A (White) RS-485B (Green) VDC (Blk) VDC+ (Red) 4-wire ble Mximum ble length: see Tble 1 User-supplied or ftory-supplied ble RS-485A (White) Model 3500 Sensor wiring terminls (see Figure 5) VDC+ (Red) VDC (Blk) RS-485B (Green) 11

13 Wiring instrutions for remote ore proessor with remote trnsmitter instlltions There re two phses to this proedure: Wiring the remote ore proessor to the trnsmitter Wiring the sensor to the remote ore proessor To wire the remote ore proessor to the trnsmitter: 1. Use one of the following methods to shield the wiring: If you re instlling unshielded wiring in ontinuous metlli onduit tht provides 360 termintion shielding for the enlosed wiring, go to Step 6. If you re instlling user-supplied ble glnd with shielded ble or rmored ble, terminte the shields in the ble glnd. Terminte both the rmored brid nd the shield drin wires in the ble glnd. Go to Step 6. If you re instlling Miro Motion-supplied ble glnd t the ore proessor housing: - If you re using shielded ble, prepre the ble nd pply shielded het shrink s desribed in Step 4. The shielded het shrink provides shield termintion suitble for use in the glnd when using ble whose shield onsists of foil nd not brid. Go to Step 2. - If you re using rmored ble, prepre the ble s desribed in Step 4, but do not pply het shrink omit Steps 4d, e, f, nd g. Go to Step Identify the omponents shown in Figure 6. Remove the ore proessor lid. 3. Slide the glnd nut nd the lmping insert over the ble. 12

14 4 1/2 in (114 mm) 3/4 in (19 mm) Glnd nut Glnd lmping insert 7/8 in (22 mm) 7/8 in (22 mm) Shielded het shrink Glnd body 4. For onnetion t the ore proessor housing, prepre shielded ble s follows (for rmored ble, omit steps d, e, f, g):. Strip 4 1/2 inhes (114 mm) of ble jket. b. Remove the ler wrp tht is inside the ble jket, nd remove the filler mteril between the wires.. Remove the foil shield tht is round the insulted wires, leving 3/4 inh (19 mm) of foil or brid nd drin wires exposed, nd seprte the wires. d. Wrp the shield drin wire(s) round the exposed foil twie. Cut off the exess wire. Shield drin wire(s) wrpped twie round exposed shield foil e. Ple the shielded het shrink over the exposed shield drin wire(s). The tubing should ompletely over the drin wires. f. Without burning the ble, pply het (250 F or 120 C) to shrink the tubing. 13

15 Shielded het shrink ompletely overs exposed drin wires g. Position glnd lmping insert so the interior end is flush with the het shrink. h. Fold the loth shield or brid nd drin wires over the lmping insert nd pproximtely 1/8 inh (3 mm) pst the O-ring. i. Instll the glnd body into the ore proessor housing onduit opening. 5. Insert the wires through the glnd body nd ssemble the glnd by tightening the glnd nut. 6. Identify the wires in the 4-wire ble. The 4-wire ble supplied by Miro Motion onsists of one pir of 18 AWG (0,75 mm 2 ) wires (red nd blk), whih should be used for the VDC onnetion, nd one pir of 22 AWG (0,35 mm 2 ) wire (green nd white), whih should be used for the RS-485 onnetion. Connet the four wires to the numbered slots on the ore proessor. 14

16 Power supply + (Red wire) RS-485B (Green wire) Power supply (Blk wire) 7. Reinstll nd tighten the ore proessor lid. RS-485A (White wire) Core proessor housing internl ground srew For onnetions to erth ground (if ore proessor nnot be grounded vi sensor piping nd lol odes require ground onnetions to be mde internlly) Do not onnet shield drin wires to this terminl WARNING Twisting the ore proessor will dmge the sensor. Do not twist the ore proessor. 8. To onnet the ble to the trnsmitter, onnet the four wires from the ore proessor to the pproprite terminls on the trnsmitter. See Tble 3 nd Figure 8. No bre wires should remin exposed. Do not ground the shield, brid, or drin wire(s) t the trnsmitter. To wire the sensor to the remote ore proessor: CAUTION Allowing the shield drin wires to ontt the sensor juntion box n use meter errors. Do not llow the shield drin wires to ontt the sensor juntion box. 15

17 1. Refer to Miro Motion s 9-Wire Flowmeter Cble Preprtion nd Instlltion Guide for instrutions on ble shielding nd preprtion: At the sensor end, follow the instrutions for your ble type. At the ore proessor end, follow the instrutions for your ble type with n MVD trnsmitter. 2. To onnet the wires, refer to Miro Motion s 9-Wire Flowmeter Cble Preprtion nd Instlltion Guide nd follow the instrutions for your sensor with n MVD trnsmitter. Additionl informtion for onneting the wires t the ore proessor is provided below:. Identify the omponents shown in Figure 6. b. Remove the ore proessor s end-p.. Insert the 9-wire ble through the onduit opening. d. Connet the wires to the plugs supplied with the ore proessor. e. Insert the plugs into the sokets inside the lower onduit ring. See Figure 10. Figure wire ble between sensor nd ore proessor 9-wire ble from sensor Blk (Drins from ll wire sets) Brown Red Green White Blue Gry Ornge Violet Yellow Ground srew Blk Brown Violet Yellow Plug nd soket Core proessor Mounting srew Red Green White Blue Gry Ornge 3. Ground the ble. If using jketed ble:. Ground the shield drin wires (the blk wire) only on the ore proessor end, by onneting it to the ground srew inside the lower onduit ring. Do not ground to the ore proessor s mounting srew. Do not ground the ble t the sensor juntion box. 16

18 If using shielded or rmored ble:. Ground the shield drin wires (the blk wire) only on the ore proessor end, by onneting it to the ground srew inside the lower onduit ring. Do not ground to the ore proessor s mounting srew. Do not ground the ble t the sensor juntion box. b. Ground the ble brid on both ends, by terminting it inside the ble glnds. 4. Ensure integrity of gskets, grese ll O-rings, then lose the juntion box housing nd ore proessor end-p, nd tighten ll srews. CAUTION Dmging the wires tht onnet the trnsmitter to the sensor n use mesurement error or meter filure. To redue the risk of mesurement error or meter filure, when losing the housings on the sensor nd ore proessor, mke sure tht the wires re not ught or pinhed. STEP 7. Conneting power supply wiring CAUTION Improper wiring instlltion n use devie filure or mesurement error. To void devie filure or mesurement error, do not instll power supply wiring in the sme ble try or onduit s input/output wiring. Shut off power supply before instlling the pplitions pltform. Mke sure power supply voltge mthes voltge tht is indited on power supply wiring terminls. See Figure

19 Referring to Figure 11, onnet the Model 3300/3500 to power supply s follows: 1. Use 18 to 14 AWG (0,75 to 2,5 mm 2 ) wire. 2. Ground the trnsmitter s follows: Connet the ground wire to the middle terminl. Connet the power supply ground diretly to erth ground. Keep ll ground leds s short s possible. Ensure tht ll ground wiring hs less thn 1 ohm impedne. 3. Connet wires to the upper nd lower terminls. 4. A user-supplied swith my be instlled in the power supply line. For ompline with low-voltge diretive 73/23/EEC (Europen instlltions), swith in lose proximity to the rk is required. Figure 11. Power supply wiring terminls Power supply wiring terminls Terminl designtions for DC power Terminl designtions for AC power 18

20 2005, Miro Motion, In. All rights reserved. P/N , Rev. B * * Visit us on the Internet t Miro Motion In. USA Worldwide Hedqurters 7070 Winhester Cirle Boulder, Colordo T (303) (800) F (303) Miro Motion Europe Emerson Proess Mngement Veenendl The Netherlnds T +31 (0) F +31 (0) Miro Motion United Kingdom Emerson Proess Mngement Limited Horsfield Wy Bredbury Industril Estte Stokport SK6 2SU U.K. T F Miro Motion Asi Emerson Proess Mngement 1 Pndn Cresent Singpore Republi of Singpore T (65) F (65) Miro Motion Jpn Emerson Proess Mngement Shingw NF Bldg. 5F 1-2-5, Higshi Shingw Shingw-ku Tokyo Jpn T (81) F (81)