Presenting Helping production, lighten the workload Date: 29 th October 2018 Presented by: Chris Jones Group Product Manager Control Systems tna Solutions Pty Ltd
At a glance Insufficient control? Complex information system? Inefficient production? Ineffective logistics? Quality management?
The solution Align logistics & production Align technical facilities & production Gather information Manage information Combine knowledge Share information
Why? Optimise production by easily sharing additional information Maximise information flow while minimising information workload Control the flow of information & sharing it in the correct format
What? Management Production Control Production Information Collection
Management Production More - Control of Production Planning - Scheduling Production Easier - Information Management - Instantly shared information Faster - Quality Management - Less error prone communication Better - Quality Control - Reproducible production results
Production Management More - Production with faster & more accurate diagnoses Easier - Information Management - Automated information sharing Faster - Quality Management - Points of improvements easily detected Better - Quality Control - Comparable data of production results
Conditions Automation is best built from the bottom-up, not top-down Information collection should SAVE time, NOT cost time Easily interpreted and placed in context before sharing
Classic Set-Up ERP ERP MES MES OEE OEE PCS Scada PLC HMI PCS I/P O/P
ERP ERP Enterprise Resource Planning system
Manufacturing Execution Systems MES MES OEE OEE Overall Equipment Effectiveness
Programmable Control Systems PCS Scada PLC HMI PCS Supervisory Control & Data Acquisition Programmable Logic Controller Human Machine Interface
Inputs - Plant signals fed into the Control System Outputs - Plant Devices Controlled by the system I/P O/P
Classic Set-Up ERP ERP MES MES OEE OEE PCS Scada PLC HMI PCS I/P O/P
Classic Communication Lines ERP ERP MES MES OEE OEE PCS Scada PLC HMI PCS I/P O/P
integrated Production System ERP ERP MES MES ips SCADA OEE OEE PCS PLC HMI PCS I/P O/P
Connect Data Sharing Batch Reports ERP Interaction
Statistics Availability Performance Quality
Plant Monitoring Simple Clear Concise
Reporting PDF CSV
Recipe Handling Recipe selection
Batch Logging Report Export Trends Alarms
Track & Trace Track products for progress Track products in process Trace infeed (Source) Trace outfeed (Destination)
Control System Settings
Notes
User Actions
Alarm Handling ips@tnasolutions.com New Alarm packaging machine 3B To: Manager Emergency stop 3B pressed. In order to safely clean the filter, the service switch was switched off.
Trending
Other Functions? Live Monitoring Imbedded Instruction Manuals
Remote Access Windows PC, laptop or Apple computer with browser Router ipad, iphone ips
1 HMI System Office or control room area production area HMI PLC Module Description Option Supervisor Visualization & controls (graphic representation) Privileges (user management) Integrated logbook and sticky notes Mobile (ios device clients) Trending Limited Analyzer Alarms (History) Limited Statistics (OEE/KPI) Events logging (user actions and settings) Recipes Operations Batch control, scheduling, logging & reporting Quality management Tracking and Tracing Connect Maintenance Remote ERP communications (interaction with ERP) Data sharing (share data with external systems) Data import (import external data or reports) Data back-up (archive data on external device) Device monitor (maintenance scheduling) Device information (PDF manual, ordering info) Camera (IP camera feed) Backup/Restoring of settings (Snapshot of all settings) TeleService (Remote service) Dashboard (Overview) Notifier (Alarm mailing) WebMonitor ( Remote control & visualization, multi web client) Limited
HMI 2 ips in Office ERP ips in control room/office PLC Office / control room area production area Module Description Option Visualization & controls (graphic representation) On HMI Supervisor Privileges (user management) On HMI Integrated logbook and sticky notes On ips Mobile (ios device clients) Limited Analyzer Operations Connect Maintenance Remote Trending Alarms (History) Statistics (OEE/KPI) Events logging (user actions and settings) Recipes On HMI Batch control, scheduling, logging & reporting Quality management Tracking and Tracing ERP communications (interaction with ERP) Data sharing (share data with external systems) Data import (import external data or reports) Data back-up (archive data on external device) Device monitor (maintenance scheduling) Device information (PDF manual, ordering info) Camera (IP camera feed) Backup/Restoring of settings (Snapshot of all settings) TeleService (Remote service) Dashboard (Overview) Notifier (Alarm mailing) WebMonitor ( Remote control & visualization, multi web client) Limited
3 ips on Plant ERP PLC ips on plant Office / control room area production area Module Description Option Supervisor Visualization & controls (graphic representation) Privileges (user management) Integrated logbook and sticky notes Mobile (ios device clients) Trending Analyzer Alarms (History) Statistics (OEE/KPI) Events logging (user actions and settings) Recipes Operations Batch control, scheduling, logging & reporting Limited Quality management Tracking and Tracing Connect Maintenance Remote ERP communications (interaction with ERP) Data sharing (share data with external systems) Data import (import external data or reports) Data back-up (archive data on external device) Device monitor (maintenance scheduling) Device information (PDF manual, ordering info) Camera (IP camera feed) Backup/Restoring of settings (Snapshot of all settings) TeleService (Remote service) Dashboard (Overview) Notifier (Alarm mailing) WebMonitor ( Remote control & visualization, multi web client)
ERP PLC 4 No HMI! ips in control room/office Office / control room area production area Module Description Option Supervisor Visualization & controls (graphic representation) Privileges (user management) Integrated logbook and sticky notes Mobile (ios device clients) Trending Analyzer Alarms (History) Statistics (OEE/KPI) Events logging (user actions and settings) Recipes Operations Batch control, scheduling, logging & reporting Quality management Tracking and Tracing Connect Maintenance Remote ERP communications (interaction with ERP) Data sharing (share data with external systems) Data import (import external data or reports) Data back-up (archive data on external device) Device monitor (maintenance scheduling) Device information (PDF manual, ordering info) Camera (IP camera feed) Backup/Restoring of settings (Snapshot of all settings) TeleService (Remote service) Dashboard (Overview) Notifier (Alarm mailing) WebMonitor ( Remote control & visualization, multi web client)
5 The Future!
Internet of Things (IoT) The connectivity of all plant equipment (tna & non tna) Machine Learning Analyses large amounts of data in real time & reacts accordingly Artificial Intelligence (AI) Deploys automatic results & plant decisions based on system data
Thank you in Helping production, lighten the workload Date: 29 th October 2018 Presented by: Chris Jones Group Product Manager Control Systems tna Solutions Pty Ltd