Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. ANNEXURE A DETAILS OF PRODUCTS Sr. Name of Product no. 1. Sulpho OAVS And / OR 2. 3 Aniline 2,4 Di Sulphonic Acid And / OR 3. 4 NAPSA And / OR 4. BLUE HEGN BASE And / OR 5. 4 CAP [ 4 Chloro 2 Amino Phenol] And / OR 6. C ACID And / OR 7. Sulpho C Acid And / OR 8. PERI ACID And / OR 9. Acetyl Bronner s Acid Name of By Products Quantity [ MT/month ] 25.0 [ Real ] 1. Laurent s Acid 15.0 2. Spent Sulphuric Acid Max. 350
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road, Ta : City, District : Ahmedabad, Gujarat. ANNEXURE B Details Of Raw Materials Consumption Sr. Name of Raw Material No. SULPHO OAVS Consumption [MT/Month] 1 OAVS 18.05 2 Sulphuric Acid 29.23 3 Oleum [23%] 45.73 4 Ice 150.42 5 Salt 22.56 3 ANILINE 2,4 DI SULPHONIC ACID 1 Sulphanilinc Acid 11.11 2 Oleum [23%] 33.33 3 Water 11.11 4 Ice 22.22 4 NAPSA 1 PNCB 12.96 2 Oleum [23%] 38.89 3 Nitric acid [98%] 9.07 4 Water 183.33 5 Salt 44.45 6 Caustic soda 7.41 7 NaSH 33.33 BLUE HEGN BASE 1 Water 92.59 2 Lime stone powder 7.72 3 Ethylene DiAmine 22.22 4 PNCBOSA 18.52 5 HCl [28%] 92.59
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road, Ta : City, District : Ahmedabad, Gujarat. 6 Acetic acid 4.32 7 Cast Iron powder 15.43 8 Caustic lye [48%] 6.48 9 Chloramide 6.94 10 Sodium Bi Carb 6.17 11 Oleum [23%] 92.59 12 Sulphuric acid [98%] 3.86 13 Sodium Per Sulphate 14.66 14 Ice 246.91 15 Water-washing 30.86 4 CAP 1 Water 138.88 2 2,5 Di Chloro Nitro Benzene 41.67 3 Caustic Flakes 33.33 4 HCl 86.81 5 Salt 20.83 6 C I powder 41.67 7 Caustic 13.89 C ACID 1 Naphthalene 27.78 2 Sulphuric acid 109.29 3 Oleum [ 65%] 100.43 4 Nitric acid [70%] 23.61 5 Water 200.62 6 MgO 30.86 7 C I powder 24.69 8 Soda Ash 30.86 9 Dilute Sulphuric acid 18.52
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road, Ta : City, District : Ahmedabad, Gujarat. SULPHO C ACID 1 C acid 27.78 2 Sulphuric acid 48.39 3 Oleum [65%] 65.41 4 Glauber salt 34.05 5 Water 134.41 PERI ACID 1 Naphthalene 41.79 2 Sulphuric acid 83.59 3 Nitric acid [62%] 37.99 4 MgO 24.70 5 Lime stone powder 87.39 6 Cast iron powder 41.79 7 HCl 9.50 8 Acetic acid 1.90 9 Water 113.98 10 Dilute Sulphuric acid [30%] 12.65 Acetyl Bronner's Acid 1 Water 146.81 2 Bronner's Acid 20.973 3 Caustic lye 25.168 4 Acetic Anhydride 11.326 5 Salt 22.232
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 1.] SULPHO OAVS : ANNEXURE C DETAILS OF MANUFACTURING PROCESS OAVS[1200] Sulfuric acid [98%] [1943] Oleum [23%] [3040] Sulphonation Ice[10000] Salt [1500] Drawing / Isolation Filtration Spent Acid [30%] [16021] Centrifuge Sulpho OAVS [ wet cake ] [1662] [65%]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 2.] 3-ANILINE 2,4 DI SULPHONIC ACID : Sulphanic acid [1000] Oleum [23%] [3000] Sulphonation Ice [2000] Water [1000] Drawing / Isolation Filtration Spent Acid [30%] [4750] Centrifuge 3-Aniline 2,4 Di Sulphonic Acid [ wet cake ] [2250] [65%]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 3.] 4 NAPSA [ 4-Nitro 2-Amino Phenol Ortho Sulphonic Acid ] : PNCB [700] Oleum [23%] [2100] Sulphonation Nitric Acid [98%] [490] Nitration Water [4900] Salt [1400] Dumping Filtration Spent Acid [30%] [7808] Centrifuge Caustic Soda [400] Water [5000] NaSH [1800] Salt [1000] Hydrolysis + Reduction + Isolation Filtration Centrifuge ML to ETP [8632] 4-Nitro 2-Amino Phenol Ortho Sulphonic Acid [ wet cake ] [1350] [65%]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 4.] BLUE HEGN BASE : Water [1500] LSP [ 250] EDA [720] PNCBOSA Condensation HCl [3000] Isolation Filtration Centrifuge ML to ETP [5070] C. I. Powder [500] Acetic Acid [140] Caustic Lye [210] Water [1500] Reduction Washing Water [1000] Filter Press Iron Sludge [700] Chloranile [225] Sodium Bicarb [200] Condensation Filtration Centrifuge ML to ETP [3300] Oleum [23%] [3000] Sul. Acid [98%] [125] SPS [ 475] Drying Cyclization Vapour Loss [235] Ice [8000] Dumping Filtration Centrifuge ML to ETP [11330] Blue HEGN Base [ wet cake ] [810] [65%]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 5.] 4-CAP [ 4-Chloro 2-Amino Phenol ] : Water [1000] 2:5 DCNB [ 600] Caustic Flakes [480] Hydrolysis HCl [450] Salt [300] Isolation Filtration Centrifuge ML to ETP [1980] C. I. Powder [600] HCl [150] Caustic Lye [200] Water [1000] Reduction Washing Water [1000] Filter Press Iron Sludge [800] HCl [ 650 ] Isolation Filtration Centrifuge ML to ETP [3135] Drying Vapour Loss [155] 4 - CAP [360]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 6.] C ACID : Naphthalene [900] Sul. Acid [3541] Oleum [65%] [3254] Sulphonation Nitric Acid [70%] [765] Nitration Water [4000] MgO [1000] Neutralization Filtration ML [6460] C.I. Powder [800] Soda Ash [1000] Water [5000] Reduction Filter Press Iron Sludge [2400] Dil H2SO4 [600] Isolation Filtration ML to ETP [4150] Wet cake [1350] Drying Vapour Loss [338] C Acid [1012 ] [80%] [ 810 Real ]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 7.] SULPHO C ACID : C Acid [1550] Sulphuric Acid [2700] Oleum [65%] [3650] Sulphonation Water [7500] Dumping Glauber Salt [1900] Isolation Filtration ML to ETP [14975] Centrifuge Sulpho C Acid [ wet cake ] [2325] [60%] [1395 Real ]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 8.] PERI ACID : Naphthalene [1100] Sul. Acid [2200] Sulphonation Nitric Acid [70%] [1000] Nitration Water [3000] MgO [500] Lime Stone Powder [2300] Neutralization Washing water [1000] Filter Press Gypsum sludge [4000] C.I. Powder [1100] HCl [250] MgO [150] A.Acid [50] Reduction Filter Press Iron Sludge [3000] Dil H 2 SO 4 [333] Isolation Dil H 2 SO 4 [150] Filtration Laurent s Acid sol. [5033] Filtration ML to ETP [4683] Wet cake [950] Wet cake [500] Drying PERI Acid [700 ] [94%] [ 658 Real ] Vapour Loss [250] Drying Laurent s acid [400] Vapour Loss [100]
Annexures to Form 1 & Pre Feasibility Report for Proposed Project of Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 9.] ACETYL BRONNER S ACID : Water [3500 lts] Bronner s Acid [500 kg] Caustic lye [600 kg] Acetic Anhydride [270 kg] Salt [530 kg] Acetylation 5400kg Nutch filter & centrifuge ML TO ETP [4700 kg] W/c [700 kg] Drying & Packing [596kg] Water evaporation [104]
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. ANNEXURE - D DETAILS OF WATER CONSUMPTION AND WASTE WATER GENERATION DETAILS OF WATER CONSUMPTION : Sr. no. PURPOSE Consumption, KL/day 1. Domestic 1.0 2. Industrial a. Process [including ice ] 16.5 b. Boiler make up 4.0 c. Cooling make up 0.1 d. Washing water 0.2 e. Any other i. Gardening ii. Scrubbing 2.5 0.4 TOTAL [2] Max. 23.7 ** TOTAL [1+2] 24.7 Note : ** - The water consumption will be maximum considering worst case scenario.
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. DETAILS OF WASTE WATER GENERATION : Sr. no. PURPOSE Generation, KL/day 1. Domestic 0.8 2. Industrial a. Process 36.0 b. Boiler blow down 0.02 c. Cooling bleed off 0.0 d. Washing water 0.2 e. Any other i. Gardening ii. Scrubbing 0.0 0.4 TOTAL [2] Max. 36.62** TOTAL [1+2] 37.42 Note : ** - The generated waste water will be maximum considering worst case scenario.
Annexures to Form 1 & Pre Feasibility Report Proposed Project for Dyes intermediates manufacturing of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. ANNEXURE E DETAILS OF EFFLUENT TREATMENT PLANT There will be waste water generation from the domestic and industrial activities. The industrial activities includes the waste water from manufacturing process, utilities, washing water and exhausted scrubbing media. The generated domestic waste water will be disposed through septic tank soak pit system. The generated industrial waste water will be collected in the collection tank. Then it will be taken to the neutralization tank and then filtered through filter press. The neutralized waste water will be collected in the holding tank and from there it will be sent to Common MEE system of Vatva for final disposal. Raw effluent from the plant Collection tank Neutralization tank Filter Press Holding tank ETP sludge sent to TSDF Primary treated effluent sent to Common MEE system
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. ANNEXURE F DETAILS OF AIR POLLUTION CONTROL MEASURES DETAILS OF FLUE GAS EMISSION Sr. No. Stack Attached to 1. Steam Boiler 2. D. G. set [ For Emergency Purpose only ] Capacity Name of fuel & its consumption 1 T/hr. Bio Coal @ 1 T/day 75 KVA Diesel @ 15 L/hr. Stack Height Air pollution Control System 11 m Cyclone separator followed by bag filter Parameters PM < 150 mg/nm3 SO2 < 100 ppm NOx< 50 ppm 6 m ---- PM < 150 mg/nm3 SO2 < 100 ppm NOx< 50 ppm DETAILS OF PROCESS GAS EMISSION Sr. No. Stack Attached to Stack Height Air pollution Control System Parameters 1. Sulphonator Vessels 2. Nitration Vessels 15 m Two stage Alkali Scrubber SO2 < 40 ppm
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. ANNEXURE G DETAILS OF HAZARDOUS WASTE GENERATION AND ITS DISPOSAL Sr. No. Name of Hazardous Waste Category Quantity / year Mode of Disposal 1. Discarded containers / barrels / liners 33.1 1.5 MT Collection, Storage, transportation and sold out to Registered Recyclers or sent back to suppliers. 2. Used Oil 5.1 0.02 KL Collection, Storage, transportation and sold out to Registered Recyclers or sent back to suppliers. 3. Chemical sludge 35.3 300 MT Collection, Storage, from waste water transportation and sent to treatment facility TSDF / cement plant for coprocessing. including Gypsum Sludge 4. Process Sludge Iron Sludge 5. Spent Sulphuric Acid [ 25 30 % ] 26.1 Max. 1350 MT Collection, Storage, transportation and sent to cement plant for co-processing. 26.3 Max. 4200 MT Collection, Storage, transportation and sent to Novel Acid Management.
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. ANNEXURE H PROPOSED TERMS OF REFERENCE The generic structure of Environment Impact Assessment Study Report will be as under: 1. Introduction This will cover the location and justification of the proposed project and scoping and methodology for the EIA study. 2. Project Description It will include the below mention details. Location of the project Product profile Resources requirement Manufacturing process and raw material requirement Material handling and storage Details on proposed Environmental Management System and Monitoring. Storage and handling of hazardous chemicals 3. Baseline Environmental Description The data regarding baseline environmental conditions will be collected /generated as per the guidelines of MoEF. The methodology for collection of baseline data for each of the component/environmental attribute is as follows: 1. Air a. The study area will be of 5 Km radius considering the project site as center and study period will be of one season except monsoon. b. For estimation of back ground concentration of PM10, PM2.5, Oxides of Nitrogen (NO x ), Sulphur Dioxide (SO 2 ), within study area, and 6 monitoring stations will be established as per the guidelines of CPCB and Ministry of Environment & Forest, Government of India. At each station monitoring will be carried out on 24 hourly bases twice in a week for entire study period except monsoon.
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat. 2. Meteorology Meteorological data like wind speed, wind direction, humidity, temperature, will be collected at the location under consideration / from authorized agency, so as to prepare wind-rose diagram and to predict the concentration of pollutants using dispersion models. These data will be collected for a period of 12 weeks. 3. Water Water samples will be collected and analyzed of raw water supply of the Local authority supply. 4. Noise The noise level will be measured once in a study period in Leq. at least at 6 different location within study area using an integrated sound level meter. 5. Land use pattern The details of Land use pattern will be obtained from Satellite imagery. 6. Identification and Assessment of the Impacts The activities having the potential to cause environmental impact will be identified and the degree of impact will be assessed using standard matrix methods. The following environmental attributes will be considered to establish the cause-effect relationship with the various activities of the proposed project. 5. Environmental Management and Monitoring Plan Environmental Management and Monitoring Plan will be prepared based on the anticipated environmental impact. It will also cover details on Occupational Health programs and as well as for corporate social responsibilities. 6. Risk Assessment : The study will include risk assessment for storage, handling, transportation etc. for the raw material(s) and products to be used in the plant. Occupational risk involved during operational phase of the plant will be assessed and necessary safety and protective measures will be recommended.
Scanned by CamScanner
Scanned by CamScanner
Scanned by CamScanner
Annexures to Form 1 & Pre Feasibility Report Proposed Project for manufacturing of Dyes Intermediates of M/s Jay Dyechem, Narol-Vatva Road,Ta : City, District : Ahmedabad, Gujarat ANNEXURE J PLANT LAY OUT R O A D Proposed Proposed Utility area Gree n spac e plant Area Proposed Green Area Proposed ETP area Proposed Green Area Parking Proposed Storage area Haz waste storage area Office Security ROAD Periphery green belt