CIN No. : L26943RJ1979PLC001935 Phone : 01462228101-6 Toll Free : 18001806003/6004 Fax: 01462228117/228119 E-Mail: shreebwr@shreecementltd.com (I." Website : www.shreecement.in SHREE CEMENT LTD..~..~..~ ii. Regd. Office:. 0. ~ ~. ~ BANGUR NAGAR, POS': BOX NO.33, BEAWAR 305 901, RAJASTHAN, INDIA ~ 66~~'" 'Its 83 06 ~s 71 66 SCLlBWR/ENV/SPP-3/2015-161,&'1:) Date: 24/09/2015 The Member Secretary Rajasthan Pollution Control Board 4, Institutional Area, Jhalana Doongri Road JAIPUR (Rajasthan) File No. P-130 Sub: - Environmental Statement of Power Units of Mis Shree Cement Ltd, Village- Andheri Deori, Tehsil-Masuda, Diatrict-Ajmerfftaj) for the period of April, 2014 to March, 2015. Ref. - CTO No. F(CPM)/Ajmer(Masuda)/1(1)/201O-20111807-809 dated 07/09/2015. Dear Sir, Kindly referred to above subject matter and reference letter. In this regards, we are submitting herewith the Environmental Statement of Power Units. This is for your kind information please. Thanking you, I I I I I Yours faithfully, For Shree Power (A Unit 'of Shree Cement Ltd.) ~~ (Rakesh Bhargava) -to[ice President (Environment) Copy to: 1) The In-Charge (Regional Office), Rajasthan State Pollution Control Board, RIICO Industrial Area, PhaseIl.l, Madangunj, Kishangarh (Raj.). 2) The Chief Conservator of Forest (C), Ministry of Environment & Forest, Regional Office (Central Region), Kendriya Bhavan, 5th Floor,Sector 'H' Aliganj, Lucknow (U.P.), Page 1 of 11 JAIPUR OFFICE: SB-187, Bapu N ar, Opp. Rajasthan University, JLN Marg, Jaipur-302 015 Phone: 0141 4241200,4241204, Fax: 0141 4241219 NEW DELHI OFFICE: 122-123, Hans Bhawan, 1, Bhadurshah Zafar Marg, New Delhi 110002 Phone: 011 23370828,23379218,23370776, Fax: 011 23370499 CORP. OFFICE: 21, Strand Road, Kolkata 700 001 Phone: 033-22309601-4 Fax: 033 22434226
ENVIRONMENTAL STATEMENT FORM-V SHREE POWER (A Unit of M/s Shree Cement Limited,) BEAWAR (RAJASTHAN) (APRIL, 2014 to MARCH, 2015) PART A 1. Name and address of the Owner / Occupier of the Industry operation or process Shree Power (A Unit of M/s Shree Cement Limited) Bangur Nagar Post Box No. 33 BEAWAR 305 901 Distt. Ajmer (Rajasthan) 2. Industry Category Primary (S.T.C. Code) Secondary (S.I.C. Code) Red Category 3. Production Capacity 300 MW + 44 MW+3 MW + 21 MW (WHR) 4. Year of Establishment 2003 to 2011 5. Date of the last Environmental Audit Report submitted 24/9/2014 Page 2 of 11
(I) WATER CONSUMPTION : PART B WATER AND RAW MATERIAL CONSUMPTION Process & Cooling : 344728 KL Domestic : 298188 KL (Common for cement plant, power plant, mines & colony). Name of Product Process Water Consumption per Unit of Product Output During Previous During Current Financial Year Power 0.00016 KL / KWh 0.00018 KL / KWh (II) RAW MATERIAL CONSUMPTION: Name of Raw Material 1. Water 2. Coal / Fuel / Pet coke (Indian & Imported) Name of Product Power Consumption of Raw Material Per Unit of Output (Power) During Previous During Current 0.00016 KL / KWh 0.00018 KL / KWh 0.000345 MT / Kwh 0.000382 MT / Kwh (III) POWER CONSUMPTION (KWH/KWH OF POWER): During Previous During Current 0.0651 0.0731 (IV) TOTAL POWER PRODUCTION (KWH): During Previous During Current 2408507897 1916565493 Page 3 of 11
Pollutants PART C DISCHARGED TO ENVIRONMENTAL / UNIT OF OUTPUT Quantity of Pollutants Discharged (Mass/Day) Concentration of Pollutants in Discharge (Mass/Value) Percentage of variation from prescribed standard with reasons (a) Water Domestic waste water generated from residential colony and office toilets is treated in STP and treated water is used in plantation activities. Total quantity of treated domestic wastewater during the year 2014-2015 was 108470 KL. Residential colony is common for Shree Cement Limited Unit I & II, Mines, Power plants. Analysis Report of STP treated water is attached as Annexure-IV During the year 2014-2015, 51679 KL waste water was generated from the Shree Power plant which was after neutralization used for Crusher spray, ash quenching & Synthetic gypsum manufacturing. (b) Air Please refer Annexure I & II Page 4 of 11
PART D HAZARDOUS WASTE (As specified under Hazardous Wastes (Management, Handling & Transboundary Movement) Rules amended up to 2010) Hazardous Waste From Process Total Quantity (Ltrs.) During Current During Current April,2013 to March,2014 April,2014 to March,2015 We are having a common Authorization for Hazardous waste management and handling for both SCL Unit-I & II, D.G. Sets, Power plants and Mines. (b) From Pollution Control Facilities Total quantity generated from April-2013 to March-2014 = 19410 Ltrs. Old stock = 12190 Ltrs. Total used oil received =31600 Ltrs. Total disposal=29400 Ltrs. Balance quantity=2200 Ltrs. N.A. Total quantity generated from April-2014 to March-2015 = 7970 Ltrs. Old stock = 2200 Ltrs. Total used oil received = 10170 Ltrs Total Disposal = 8400 Ltrs Balance quantity= 1770 Ltrs N.A. PART E SOLID WASTE Total Quantity During Previous During Current (a) From Process Nil Nil (b) From Pollution Control Facility (c) 1) Quantity rejected for reutilized within the unit 2) Solid 3) Disposed 142367 Tonnes (Boiler Fly Ash) 100% Recycled in existing Cement plant process 141479 Tonnes (Boiler Fly Ash) 100% Recycled in existing Cement plant process Page 5 of 11
PART F Please specify the characterization (in terms of composition and quantum) of hazardous as well as solid wastes and indicate disposal practice adopted for both the categories of wastes: Battery Wastes: As specified under Batteries (Management and Handling) Amendment Rules, 2010, we have purchased following new batteries of different categories. Number of new batteries of different categories purchased from the manufacturer / importer / dealer or any other agency. During Current April,2014 to March,2015 Common for Unit I & II, Power plants, D.G. Sets, Synthetic Gypsum plant & Mines Category: (i) Automotive No of Batteries Approximate Weight (In Tons) a) Four wheeler 39 1.338 b) Two wheeler Nil Nil (ii) Industrial a) UPS 91 1.028 b) Motive Power 49 0.931 c) Stand by Nil Nil (iii) Others Nil Nil Total 179 Nos. 3.297 MT Number of used batteries of different categories sent to manufacturer/dealer/importer/registered recycler/or any other agency During Current April,2014 to March,2015 Common for Unit I & II, Power plants, D.G. Sets, Synthetic Gypsum plant & Mines Category: Approximate No of Weight Batteries (In Tons) (i) Automotive a) Four wheeler 44 1.61 b) Two wheeler Nil Nil (ii) Industrial a) UPS Nil Nil b) Motive Power Nil Nil c) Stand by Nil Nil (iii) Others Nil Nil Total 44 Nos. 1.610 MT Used battery scrap was sent to CPCB authorized recycler Page 6 of 11
Hazardous Wastes No Hazardous waste is generated from the process except used oil which is sold out to the CPCB authorized recycler. Bio-Medical Wastes: Bio-medical waste generated during current financial year April, 2013 to March, 2014 under the Bio-Medical Waste (Management & Handling) Rules 1998, are as follows. Bio-Medical Waste Quantity (Kg) as per Colour Coding Red (Cat 3 & 6) Blue (Cat 4 & 7) Yellow (Cat 1 & 2) Black (Cat 5,9,10) April,2014 to March,2015 296.0 208.0 193.0 180.0 Above mentioned waste has been sent to Sales Promoter, CBWTF Bio Medical Treatment Facility, Jaipur Bye Pass Road, AJMER (Raj.) for disposal. E-Wastes: Total Quantity During Previous During Current (Tonne) From Process Nil Nil From Pollution Control Facility Nil Nil Others Nil 1.83 Solid Wastes: Only Fly ash and Bed ash is generated from the power plant as a solid waste which is used in the process of existing cement plants. Quantity of generation of both solid wastes is mentioned in part-e. PART G IMPACT OF THE POLLUTION CONTROL MEASURES ON CONSERVATION OF NATURAL RESOURCES AND CONSEQUENTLY ON THE COST OF PRODUCTION Shree power is being operated on environmentally clean technology. The stack emissions from the plant are controlled by ESP s & Bag Houses. Bag filters have been installed at various material transfer points to clean the process and arrest the fugitive emissions. The boiler ash collected in the pollution control equipments is used in the process of existing cement plants, thus it can be said that the utilization of Page 7 of 11
raw material is being done at their cost. Since the system is operated on total recycle, there is no effect on the cost of production. PART H ADDITIONAL MEASURES / INVESTMENTS PROPOSAL FOR ENVIRONMENT PROTECTION INCLUDING ABATEMENT OF POLLUTION Green belt development and tree plantation is our ongoing process. Every year we are growing new tree plantation. In the year 2014-15, 3517 new trees have been planted. Up to March 2014 total green area is 82.83 hectare with around 219438 nos. of trees which is around 35 % green area of total plant and colony area (231.94 hectare). PART I ANY OTHER PARTICULATES FOR IMPROVING THE QUALITY OF ENVIRONMENT 1. We have full-fledged Environment Department with three separate cells, one for monitoring and one for maintenance of pollution control equipment and one for Green Belt development. 2. Monitoring of stack emission, ambient air, noise and water quality is being done regularly. 3. Maintenance department is doing regular checking and scheduled maintenance of all the pollution control devices. 4. Civil dept is taking care of House keeping. 5. Horticulture Department is taking care of tree plantation and green belt development. On support of above, we are enclosing herewith following:- Annexure I : Ambient Air Quality Report Annexure II : Stack Emission Level Report Annexure III : Noise Level Report Page 8 of 11
Location Month Annexure-I AMBIENT AIR QUALITY (µg/m3) FOR PERIOD FROM APRIL 2014 TO MARCH 2015 Plant boundary towards village Sarakana PM 2.5 PM 10 SO2 NOx PM 2.5 Plant boundary towards Power Plant PM 10 Residential Colony SO2 NOx PM 2.5 PM 10 SO2 NOx PM 2.5 Main Gate PM 10 SO2 NOx Apr.-14 27 50 10 15 32 51 10 14 28 47 8 13 29 50 8 9 May-14 32 53 11 14 34 55 12 15 30 49 10 11 32 52 10 15 Jun.-14 30 52 9 13 32 51 10 14 27 46 9 12 34 54 11 14 Jul.-14 28 48 11 12 30 50 14 15 25 43 8 11 31 52 12 12 Aug.-14 24 44 9 10 26 47 12 13 21 42 7 9 27 48 10 13 Sep.-14 27 46 11 12 29 50 14 15 24 45 9 8 32 51 11 11 Oct.-14 28 47 10 11 25 44 8 9 31 51 11 13 33 53 10 12 Nov.-14 29 49 9 10 32 53 10 14 26 43 7 10 34 52 11 13 Dec.-14 28 50 8 9 30 52 11 12 25 42 6 8 32 54 10 11 Jan.-15 29 52 7 10 31 53 12 10 24 45 7 7 31 51 9 10 Feb.-15 28 50 8 8 29 51 10 9 23 46 6 7 30 49 8 9 Mar.-15 27 52 7 9 28 50 11 10 24 45 7 6 29 51 9 10 Average 28 49 9 11 30 51 11 13 26 45 8 10 31 51 10 12 Page 9 of 11
Annexure-II (STACK EMISSION LEVEL PM (mg/nm3) FROM APR-14 TO MAR- 2015 Month 44 MW 300 MW Boiler-I Boiler-2 Boiler-I Boiler-2 Apr.-14 43-36 44 May-14 45 43 38 40 Jun.-14 44 35 43 35 Jul.-14 42 38 45 39 Aug.-14 38 36 40 - Sep.-14 40 38 37 39 Oct.-14 39 36 35 38 Nov.-14 34 - - 36 Dec.-14 33 34 37 35 Jan.-15 35-36 34 Feb.-15 34-35 33 Mar.-15 32-34 32 Average 38 37 38 37 Annexure-III (NOISE LEVEL (Leq-dB(A) FROM APR-14 TO MAR- 2015 Location Month Plant boundary towards village Sarakana Plant boundary towards power plant Residential Colony Main Gate Day Night Day Night Day Night Day Night Apr.-14 69.6 58.7 71.2 58.3 52.4 41.2 68.8 60.1 May-14 70.4 55.2 72.1 55.7 53.3 41.1 67.9 60.2 Jun.-14 69.3 54.2 70.3 53.6 50.7 40.3 69.5 58.1 Jul.-14 68.4 54.3 69.4 55.3 48.4 39.7 70.4 60.2 Aug.-14 71.2 55.3 70.4 56.5 49.6 42.0 72.0 61.4 Sep.-14 70.2 53.2 68.5 52.8 47.8 40.3 70.4 55.3 Oct.-14 71.3 52.7 69.7 52.2 47.3 40.6 69.6 54.3 Nov.-14 70.8 52.1 68.8 51.8 48.1 40.4 70.1 53.9 Dec.-14 71.1 51.9 69.8 51.7 49.2 40.3 70.9 54.1 Jan.-15 72.4 52.1 69.5 51.1 48.9 40.5 71.1 53.7 Feb.-15 71.5 51.9 69.7 51.6 49.1 40.3 71.7 52.4 Mar.-15 71.0 51.3 69.9 51.1 50.1 40.2 71.4 52.0 Average 70.6 53.6 69.9 53.5 49.6 40.6 70.3 56.3 Page 10 of 11
Annexure-IV (STP Treated Water Quality, FROM APR-14 TO MAR- 2015 Parameter Oil & Grease ph TSS (ppm) COD (ppm) BOD (ppm) (ppm) Month Apr.-14 7.28 75 58.1 21.6 1.80 May-14 7.42 86 62.5 20.9 1.90 Jun.-14 7.30 72 63.4 21.5 2.10 Jul.-14 7.25 76 60.4 20.4 1.80 Aug.-14 7.32 72 64.2 19.4 1.20 Sep.-14 7.22 78 68.6 20.2 1.60 Oct.-14 7.36 70 70.2 18.2 1.30 Nov.-14 7.18 76 72.8 19.2 1.61 Dec.-14 7.22 74 72.4 19.8 1.73 Jan.-15 7.25 78 74.6 19.2 1.68 Feb.-15 7.23 78 72.2 19.4 1.32 Mar.-15 7.31 81 74.6 18.8 1.38 Average 7.28 76 67.8 19.9 1.62 Page 11 of 11