Establishment at May, 25 Smithy Erwino Menegotti Family MENEGOTTI Sr. Ricardo Sra. Mércia Srta. Pauline Sr. Sigolf Sra. Cacilda Family Company with 100% Brazilian capital
The MENEGOTTI GROUP Organizational Structure Presidency of Boarder Management Board Boarder Members
The Group MENEGOTTI 250 Revenue R$ (Mi) Menfund Menmaq 200 150 156,6 180,9 170,6 194,4 186 155 * 100 105,5 88,6 Corporative 50 0 2008 2009 2010 2011 2012 2013 2014 2015 *Forecast
Menmaq Bussiness Unit; Construction Machinery
Ideology Vision To Become preferred supplier in our industry segment, being among the top10 suppliers of our customers, having the respect and admiration of our employees and competitors. Mission To produce a higher level of quality parts, exceeding customer expectations and ensuring the continuous growth of our business, in a sustainable way.
Menegotti Foundry and Machining Brazil Santa Catarina Schroeder Production Capacity: 3.000 ton/month Employees: 320 Roof Area: 22.500 m² Total Area: 200.000 m² 90 80 70 60 50 40 30 20 10 0 Revenue R$ (Mi) 77,5 67,6 59,3 52 82,2 70,5 65 38,8 2008 2009 2010 2011 2012 2013 2014 2015 *Forecast *
Management Structure Board MENEGOTTI GROUP MENFUND Director José Cláudio M. Cardoso FOUNDRY PRODUCTION Manager Eberton Stiegelmaier ENGINEERING/ QUALITY Manager Edervaldo Oliveira Silva HUMAN RESOURCES Coordinator Ana Cristina COMERCIAL/ LOGISTICS/ CFP Manager Ricardo Steindel SUPPLIES / PCM Manager Marcio Faedo
MARKET PRODUCTS Production parts with medium and high scale, from 0,5Kg to 40kg; Castings of nodular and grey cast iron, with various degrees complexity. Additional services include heat treatment, painting, oiling, machining and assembly.
Products
Products Pressure Plate (GG-25) Turbo Charger Bearing Housing (EN-GJL-250) Axle Braket (GH65-48-05) Compressor Mounting Braket (GGG-40)
Products Bearing Housing (EN-GJL-250) Spring Braket (D-4512) Front Braket (GGG-50) Nut for Power Screw (GGG-60) Rack Braket (D-4512) Cranckshaft (GGG-70) Arm Gear / Clevis (D-5506) Arm Sleeve (D-4512) Rear Braket (D-4512) Coupling Device (D-4512) (FE-50007)
Products Lift Rods (GGG-50) Lift Rods (Fork) (GGG-40) Round Flanged Housing (GGG-50) Spacer (EN-GJL-250) Pied Support (EN-GJL-300)
Clientes
16.000 14.000 Tons Produced 14.458 13.167 15.083 13.732 12.000 10.000 8.000 8.163 10.047 7.386 11.092 10.705 6.000 4.000 2.000 3.715 4.667 5.052-2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Investments at Menegotti foundry in the past 10 year R$:110 million, including 15M at Machining. 40000 35000 30000 25000 20000 15000 10000 5000 0 Installed capacity in casting (Tons) 36000 25000 25000 25000 12500 12500 5000 2004 2006 2008 2010 2012 2014 2015/2016
Enginnering; Engineering is structured with two specialized teams, one in casting and another in machining; Simulation software such as Magmasoft is used to reduce development time and ensure project success ; *Pour simulation
Horizontal Mechanical Molding; 4 Horizontal Molding Line; Vick Jr; Capacity: Plate Size : 30 molds/hour 515mm x 360 mm Capacity: Plate Size : 50 molds/hour 430mm x 420mm Capacity: Plate Size : 40 molds/hour 375mm x 340 mm Capacity: Plate Size : 50 molds/hour 270mm x 370 mm
Automated Vertical Molding; Disa 2110 MK3 Capacity : Plate Size : Weight : 300 molds/hour 500mm x 400 mm 0,3Kg à 15kg
Automated Vertical Molding; Loramendi VMM 5060 Capacity : Plate Size: Weight: 400 molds/hour 600mm x 480 mm 0,3Kg à 30kg
Automated Horizontal Molding Vick GCM 66.74.22 Capacity: Plate Size: Weight: 70 molds/hour 740mm x 660 mm 10Kg to 60kg Being Installed SOP First quarter 2016
Core Shop 1 Menegotti Foundry s core shop has Cold -Box and Shell (vertical and horizontal) to supply castings of all complexities; Foundry 1: Vick 1 (Vertical) 350x315x450mm Blower area: 280x60mm Vick 2 (Horizontal) 400x400x317mm Blower: 310mm Vick SPM-20 (Horizontal/Vertical) V: 300X500X450mm Blower: 400x315mm H: 500x500x350mm Blower: 400x315mm Shell (Vertical) Shell 130x180x350mm Blower: 240x240mm
Core Shop 2 Foundry 2: Gevitec DUBOX (Horizontal) 500x500x350mm Blower: 450mm Gevitec Unibox (Horizontal/Vertical) V: 300x500x450mm Blower: 200x450mm H: 500x500x350mm Blower: 450mm Vick HV3 (Horizontal) 500x500x350mm Blower: 450mm Icomat (Horizontal) - Shell 390x350x250mm Blower: 370x270mm
Melting & Pouring; The melting department is equipped with state of the art Inductotherm induction furnaces. - 4 melting units of 2 Tons each - 4 mettling units of 6 Tons each Process stability is assured with the use of automated ladle pour system
Shake out and de-risering The plant designed Lean Manufacturing ensures the flow of the product throughout the process;
Laboratories & Quality Well equipped laboratories is one of the most distinctive features of the Menegotti, having complete framework for analysis of sands, input receipts and raw materials, mechanical testing, dimensional analysis, metallography, ultrasound, chemical, videoscopy and spectrometry ;
SAND LABORATORY Layout
SAND LABORATORY Sand testing equipment Sand Compaction Permeability Controller Wet Tensile Strength
SAND LABORATORY Sand testing equipment Resistance to compression in green (R.E.V.) Sand Drying
SAND LABORATORY Sand testing equipment Sand Washer Grading Screen
SAND LABORATORY Sand testing equipment Muffle furnace
SAND LABORATORY Frequency of sampling carried out on the sand Compressibility: Each 2 hours Humidity : Each 2 hours Free Water: Each 2 hours Permeability : Each 2 hours W.T.S.: Each 2 hours R.E.V: Each 2 hours Temperature Sand : Each 2 hours AFS Clay: 2 times per week Live Clay: 1 time per shift Volatil: 1 time per shift Melting loss: 1 time per shift Fineness number: 2 times per week Fineness: 2 times per week PH sand: Every 5 batches Acid Demand: Every 5 Batches
LABORATORY TEST
LABORATORY TEST Dimensional Analysis Casting Layout Perfilometer
LABORATORY TEST Casting Design Dimensional Analysis Roundness measurement
LABORATORY TEST Dimensional Analysis Dimensional CMM
LABORATORY TEST Chemical Analysis Optical Emission Spectrometer Carbon Analyzer Menegotti has 2 spectrometers, one per factory.
LABORATORY TEST Ultrasound Defects and Nodular Defects Ultrasound Ultrasound nodularity Menegotti has 6 ultrasound equipment, 3 defects and 3 nodularity.
LABORATORY TEST Videoscope
LABORATORY TEST Magnetic Particle Analysis Menegotti has 1 equipment located at Foundry 2.
MECHANICAL AND METALLOGRAPHIC LABORATORY Metallographic laboratory Optical microscope Image Analyzer Brinell hardness
MECHANICAL AND METALLOGRAPHIC LABORATORY Metallographic laboratory Area 2 Area 1
MECHANICAL AND METALLOGRAPHIC LABORATORY Mechanical Laboratory Mechanical strength test
Machining Machining equipped with high speed lathes and machining centers designed specifically according to the technical needs of the customers; 6 - Centers Horizontal; (Grob Romi) 6 Centers Vertical; (Romi- Doosan Fanuc) 4 Lathes Vertical Double (DR-Promaq) 1- Horizontal Wash Machine (DÜRR)
Vertical dispatch ensures better inventory control; Delivery
Integrated Quality Managemenet ISO TS 16949:2009 (certified in 2006) ISO 9001:2008 (certified in 2000) ISO 14001:2004 (certified in 2007)