Machining Maximum component size diameter 1500mm Multiple and dedicated fixture storage adjacent to machine cells Semi-auto loading and quick location systems Offline tool setting and storage
Plasma and HVOF coating Components up to 1000mm HVOF TBC Plasma TBC Sulzer Metco UniCoat & MultiCoat Recent 3M investment
Surface preparation Degreasing aqueous & vapour Wet and dry surface preparation Full NADCAP chemical processing approval Full laboratory on site Delegated authority for data card approval Separated sealed area to ensure no cross contamination Abatement facilities conforming to all relevant environmental / H&S legislation
Testing and laboratory Full laboratory and testing facilities Includes micro, macro, hardness, tensile Works chemist on site Delegated authority for data card approval X-ray facilities for components up to 2M FPI facilities for large and small components
YAG laser and non-conventional machining Maximum component size diameter 1200mm Multiple and dedicated fixture storage adjacent to machine cell 6
Inspection and identification Inspection CMM ICY Identification Data matrix Vibro etching Chemical etching Ink jet paint
Welding capability Multiple specialist cell set ups Approved to all aero standards Delegated authority for data cards Manual / automatic / semi-automatic TIG / MIG / resistance
Assembly Hollow and solid rivets Helicoil inserts Broached coil inserts Captive nuts Shrink and press fitting Swaging Bonded seals
Hot and cold press forming 6 sizes range from 1200x1200mm to 1500x3000mm Materials - inconel and stainless steel
Combustion can production cell EDM Machining YAG laser drilling Automatic and manual welding Cleaning X-ray and FPI Thermal barrier coating Assembly Inspection Packing
Blade and segment production cells Viper grinding Non-conventional machining YAG laser drilling Dedicated line inspection set ups Plasma coating Flow testing Automated dye penetrant lines Automated cleaning lines
Repair and overhaul facilities C.A.A / EASA / F.A.A Approved Repair Centre Dedicated 22,000 sq ft (2,050 M2) Receipt inspection and assessment Machining (conventional and non-conventional) Spot/resitance / TIG / hard face welding Heat treatment Testing (FPI / X-ray / flow) Laser drilling Plasma coating Fitting and assembly Final inspection World wide return shipping
Line side supply and kitting full logistics support
Location Shrewsbury, UK Markets Key Points Aerospace Industrial gas turbine OTIF performance 100% Processes Materials Hot & cold press forming 6-axis laser drilling 5-axis machining Non conventional machining Combustion can manufacturing cell Blade production cells Segmented vane production cells Plasma and HVOF Inconel Titanium Jethete Resistance and TIG welding Circ & longitudinal semi auto welding NDT / X-ray C class part Assembly
Sales and commercial contacts Richard Holcroft Business Development Manager John Marsh Commercial Lead Doncasters Aero Components Doncasters Aero Components +44 1743 454 333 +44 114 251 2051 rholcroft@doncasters.com jmarsh@doncasters.com Michael J Broadhurst Paul Taylor Lead Estimating Engineer Estimating Engineer Doncasters Aero Components Doncasters Aero Components +44 114 251 2047 +44 114 251 2117 mbroadhurst@doncasters.com ptaylor@doncasters.com 16
Heritage of Approvals QUALITY SYSTEM ISO 9001 2008 AS 9100 REV C ISO 14001 OHSAS 18001 NADCAP APPROVALS NDT, heat treating, welding, NC machining, non-conventional machining CUSTOMER APPROVALS