Digital Enterprise Industry 4.0 1 v1.4 Çağlar ÖZER Oct 14, 2016
Hıstory?
First Industrial Revolution Mechanical Steam Power 2 First mechanical loom Doncaster England, 1784 Photograph Source : http://etc.usf.edu/clipart/79800/79831/79831_powerloom.htm
Second Industrial Revolution Electrical Energy 3 First assembly line Cincinnati USA, 1870 Photograph Source : http://www.thinglink.com/scene/477884074095017986
Third Industrial Revolution Electronic and IT Systems 4 Programmable Logic Controller (PLC) Modicon 084 1969 Photograph Source : http://electrical-engineering-portal.com/when-we-started-to-use-plcs-after-all
Why?
East Manufacturing Overwhelming West Industrial products sales Billion 2006 2011 EU (27) 550 620 China 170 580 USA 280 280 Germany 190 220 Russia 10 15 6 Source VDMA
Shorten Time to market Shorter innovation cycles More complex products Smaller lots 7
Increase flexibility Individualized production Volatile markets Max. automation 8
Boost Efficiency More with less Energy efficiency Robots for redundant actions More flexible and coherent processes 9
When?
Industrie 4.0 2011 Hannover Fair 2012 German Federal Goverment 2013 GFG Strategy Report 2014 Turkey Press Launch 2015 Hannover Fair 11
How?
Cyber - Physıcal Systems Bits and atoms Digital 3D simulation of factories, manufacturing lines and human All on PLM-Product Lifecyle Management systems Digital 3D simulation of products 13 Photograph Source : http://www.fabricatingandmetalworking.com/2013/09/standing-on-the-edg
Animation 15
Vertical & Horizontal Integration Vertical: Marketing, Sales, Planning, Production (ERP, MES) Horizontal: Suppliers, Producer, Logistics, Distributers, Customers No hierarchy, all distributed 15
IoT Internet Of Things (& Services) Unique ID for every material, machine, product and human End-to-end digital process info from supplier to customer Communicating, analyzing data, predict failure, configure trouble shooting Adapt to changes 16 Connected things will double to 28 billion by 2020, human to 7,7 billion
Autonomous Robots Learning from other robots and humans Multi programmable Great capabilities H2M, M2H, New:M2M, Self testing and repairing 17
Siemens AG 2015 Page 19 June 9, 2015 Siegfried Russwurm, Member of the Managing Board of Siemens AG
By 2020 the digital universe will reach 40,000 exabyte p.a. Many different sources (robots, automation software, even unfinished product) Must for real-time decision making 19 Bıg Data And Analytics 010100110110100101100101011011010110010101101110011100110 40,000 010000001101001011100110010000001100001001000000110011101 101100011011110110001001100001011011000010000001110000011 Big Data And Analytics 011110111011101100101011100100110100001101111011101010111 30,000 001101100101001000000110011001101111011000110111010101110 011011010010110111001100111001000000110111101101110001000 000111010001101000011001010010000001100001011100100110010 20,000 101100001011100110010000001101111011001100010000001100101 011011000110010101100011011101000111001001101001011001100 - aaaa 110100101100011011000010111010001101001011011110110111000 10,000 101100001000000110000101110101011101000110111101101101011 000010111010001101001011011110110111000100000011000010110 111001100100001000000110010001101001011001110110100101110 100011000010110110001101001011110100110000101110100011010 010110111101101110001011100010000001001111011011100110010 100100000011011110110011000100000011101000110100001100101 2010 Overall data 50fold Increase of data from 2010 to 2020 2020
The Cloud 35 % in Cloud by 2020 Cloud based solution Smart applications 20
Augmented Reality Manufacturing instructions Real-time reports, messages Quality checks with camera Emergency directives 21
CyberSecurity More comprehensive security framework Increased communication can cause access problems Vulnerable to cyberattacks, data privacy is critical 22
What @SIEMENS?
Sıemens Amberg Facılıty 1000+ product variants 1Million products monthly Only 25% performed by humans Quality 99.9988 % 24
What@Turkey
Today Between 2.0-3.0 Ministry of Science, Industry and Technology 15% Industry Collaboration Program Support Programs Bilişim Vadisi İşbirliği-Güçbirliği Destek Programı 30 Photograph Source : http://fotogaleri.egebirlik.org.tr
Tomorrow Industry 4.0 Turkey Platform Industry 4.0 Country Strategy Eurasia Hub of Manufacturing From technology user to innovator Middle Income Trap 31
What@Next
Investment Germany invests 40 B, Europe 140 B p.a till 2020 3.3 % of revenues in avg 33 Source : pwc
Revenue Growth New complex products New customized products Growth of 2-3% in ind. sales Plus 30 B for Germany and 110 B for Europe 34 Source : pwc
Employment 6% increase Highly skilled people needed IT and Mechatronics experts replacing low skilled laborers 35 Source : BCG
What@Beyond
OPEN Open Innovation Open Design Open Software Open Hardware Open Organization Open Production 41 Open Capital
Makers Movement Do it yourself! Concept of makerspace Ingenuity, Sharing, Self Learning Self proto-typing 42
Addıtıve Manufacturıng More customization of goods Household-level production will be possible Production of goods close to their points of consumption China can lose being manufacturing power of the world. 43
Lıght Out Factorıes Highly automated robots are producing with no lights, ventilation or supervision 44
Distruptive Innovation Today cars 5 % at work, Google car 95 % Robots are producing robots. 45
Let s get ready For them NOW! 46
Thank you...