Company Presentation Welcome Update: 30.04.2015
Milestones Foundation by Mr. Mehmet Tekelioglu Manufacturing casting part in house Achieving ISO9001:2000 certification by BVQI Achieving ISO TS 16949 certification by BVQI Production by Full automatic moulding line 1994 1984 1994 1998 2000 2006 2008 2010 2012 2013 Manufacturing first OEM Part for Automotive Becoming a Joint Stock Company Moving new foundry and machining facility Being a Member of UN Global Compact
Vision To set itself apart from its competitors and become a leader in its field. A leader that was innovative, with those two characteristics it had a bigger goal. This goal is to become a global name. With this global name, Mesa will continue to produce knowledge and technology with their employees, while holding firm to its belief in having a strong and trusted family oriented company.
Mission To become the global leader that will be your solution partner in your dreams for shaping metal.
Values http://www.unglobalcompact.org/participant/11814-mesa- MAKINA-DOKUM-A-S- Honest and Trust, that holds together our successful family The ability to be Dynamic, Flexible and Agile Complementary Teamwork Leading the field in Creativeness and being Innovative Making sure our work is Effective and Efficient Achieving excellent customer satisfaction, both domestic and internationally Being aware of our Community and Environmental- Friendly
We can cast and machine Mesa A.Ş. has wide product range We achieved ISO TS 16949 Latest engineering technology. MESA A.Ş. is known Europe market OEM Spare Part Manufacturer Flexible Company Capacity to Grow Reputation built on very high quality products Cost Competitive Family Company Strengths
Strong& Renown Quality Assurance Established Kaizen, 5S, Kaizen practices All certificates, and technical reporting provided with each shipment Foundry sand laboratory
Strategic goals We aim first; To be a Global Company by exporting for five continents To be a Known Brand for Aluminum sector To be a Company which effectively manage and use information To be a one of the best Cooperate Company in region To increase the competence and the participation of the employees
KONYA Location 6000 m 2 closed area and 24600 m 2 open area 500m 2 Head Quarter Office 3500m 2 Foundry 1500m 2 Machining Plant 500m 2 Aluminum Unit
Mesa Makina Family MESA 170 people Blue Collar 140 White Collar 30 Foundry 80 Machining Plant 60 Office 9 Enginering 5 Quality and R&D 16
Material range Grey Cast Iron Nodular Cast Iron Special Alloy Cast Aluminium GG 15 GG 20 GG 25 GG 30 GGG 40 GGG 50 GGG 60 GGG 70 GGG NiSiCr 35-5-2 GGG SiMo GG Cr30 Al.. Al Alloys
Grey Cast Iron UP TO Casting capacity 800 Kg Nodular Cast Iron UP TO 460 Kg Aluminium Gravity Die Casting Chemically (resin) bonded mould Up to Up to 20 Kg 50 Kg
Machining capacity Horizontal DIMENSIONS Ø 1.050 * 1.000 Vertical Ø 1.000 *1.000 Lathe Ø 600
Sectors Heavy Construction Equipments Automotive Agriculture Mining Wind Energy Defence Industry Railways
Group I Group II Group III Product groups -Brake Drums -Hubs -Brake Plate -Brake Discs -Pulley -Flywheel -Clutch parts -Gear Cover -Body -Etc -Hydraulic pump -Housing -Covers -Shafts -Caps -Wind Tirbune Parts
Potantial capacity 7500 tons/year iron casting. 400 tons/year Al. gravity die casting. 500 tons/year Al resin moulding. 1.200.000 pcs unit finished parts. With our new investments our capacity will be nearly %100 in 2015.
Production Shift Model 3 shifts 6days/week
Production cycle Automotive 33 % Agriculture Heavy Construction Equipments 26 % 17 % 100 % Wind Energy 14 % Defence Industury 7 % Railways 3 %
Europe %74 Italy %23 Germany %23 Netherland %5 Finland %8 France %6 Spain %5 Austria %3 Hungary % 1 TURKEY %21 Market Asia %2 Russia Africa %3 Algeria
Turnover MESA MAKINA Turnover. 12M 12,6 M 17 M 23 M 8,2 10,2M 6,9M 2,4M 2008 2009 2010 2011 2012 2013 2014 2015 Estimated
Turnover MESA MAKINA Investments. 2M 1,2M 1M 1,1 M 1,6M 750K 800K 150K 500K 2007 2008 2009 2010 2011 2012 2013 2014 2015 Estimated
New projects 2014-2015 Second Automatic Foundry Molding Line (560*720)- March 2014 New Induction Furnace (1500kg/h)- December 2014 New 1 Horizontal CNC Machines- June 2014 2 Core making machines with PLC controlled February 2015 3500m 2 closed area for new machining workshop- May 2015 2 Grinding machines- January 2014 EFQM Excellence Model studies will continue. OHSAS studies are beginning in January 2014 Sand Conveyor - January 2014 Ventilation system for foundry December 2014 Vertical turning machine- May 2015 Shoot blasting machine- August 2015 Note: Green are finished black are in plan
ITALY GERMANY FRANCE HOLLAND FINLAND SPAIN HUNGARY TURKEY
Certification
1 Induction furnace: 900 KW, 1000 Hz. Dual Trak Plus, Melding capacity 1500 Kg/hour in the foundry. (INDUCTOTHERM) MESA MAKINA Melting equipments for Cast Iron
Core making process 1 Hot box Core Machine 1 Amine gas Core Machine 3 Core Making Machine with PLC controlled.
Molding equipments 2 HFM 2040 High Vacuum Automatic Moulding Line (80 mold/h) (720*560*440mm) 1 Pneumatic Press Machine whose flaks dimensions are 650*550*(100-150-200 mm) (50 mold/h)
Heat treatment
Painting
Cleaning
HORIZONTAL MACHINING CENTERS 3 pcs OKUMA (max 1000) 3 pcs MORI SEIKI (max. 1000mm) 2 pcs SUPERMAX Machining equipments
Machining equipments CNC LATHE (Horizontal) 6 pcs
Machining equipments CNC LATHE 1 pc vertical Turning Machine Ø900x700
VERTICAL MACHINING CENTERS 5 pcs TURNING MACHINE 3 pcs Machining equipments DRILLING AND MILLINGMACHINE 9 pcs
Melting equipments for Aluminum According to customer request we can make die casting mold and chemical resin mold, we can cast aluminum and aluminum magnesium. Special die casting mold design and casting machine design for each product is making in our plant. In our plant 200 kg/hour 1 pcs LNG( Liquefied natural gas) melting furnace, and 2 holding furnace with 300 kg/hour and according to parts composition 100kg/hour furnace for heat treatment (Getting to the solution and artificial aging)
Core Machine for Aluminum Foundry
Molding in Aluminum Foundry
Melting in Aluminum Foundry
Casting in Aluminum Foundry
Casted Part in Aluminum Foundry
Casted Part in Aluminum Foundry
Aluminum heat treatment
Quality Control
Quality Control
AUTOMOTIVE MESA MAKINA
AUTOMOTIVE MESA MAKINA
AUTOMOTIVE MESA MAKINA
AUTOMOTIVE MESA MAKINA
AUTOMOTIVE MESA MAKINA
TRACTOR MESA MAKINA
TURBOCHARGER MESA MAKINA
TRACTOR MESA MAKINA
TRACTOR MESA MAKINA
HYDRAULIC MESA MAKINA
HYDRAULIC MESA MAKINA
INFRASTRUCTURE AND GENERATORS MESA MAKINA
HEAVY CONSTRUCTION MESA MAKINA
DEFENCE MESA MAKINA
WIND ENERGY MESA MAKINA
INFRASTRUCTURE AND GENERATORS MESA MAKINA
MINING MESA MAKINA
RAILWAYS MESA MAKINA
CO-DESIGN CAPABILITIES MAGMA 5
CO-DESIGN CAPABILITIES SOLIDWORKS 2014,AUTOCAD 2006,MASTERCAM X3
OUR QUALITY AWARD
THANKS