Italian EU Presidency & 130th anniversary of the Terni steelworks' foundation CCMI Bureau extraordinary meeting Castel Romano 9.10.2014
Stage in our 50 year history
Stage in our 50 year history RINA acquires 50,5% of CSM Widening specialist competencies and presence in international markets for energy and oil & gas sectors
CSM at a glance CHINA Since September 2014 CSM is present in China
Human resources evolution
Human resources Total = 258 Year 2013
Piena scala impianto pilota Business lines Steel Oil & Gas Energy Aerospace and Defence Trasportation Waste Valorization
Skills and Services Materials manufacturing processes (liquid/solid cycles, hot and cold transformation treatments) Production Roadmap New products development, quality improvement (C-steels, microalloyed, stainless steels and special alloys, superalloys, light alloys, intermetallic alloys, ceramics) Material performances (steels, special alloys and ceramics) for high temperature components Advanced technologies for foundry - Primary and Secondary Melting Plants & metal powders production Near net shape technologies (ALM, Investment Castingt production ) Transformation processes &technologies from semi-product to component (hot&cold forming,welding, joining)
Skills and Services Surface engineering and coating technologies (Physical Vapour Deposition, High Velocity Oxy Fuel, Controlled Atmosphere Plasma Spray ) Product and process simulation - Multi-scale modelling by commercial and customized software (CFD and FEM) Automation and process control Structural integrity & reliability of components and systems operating in critical conditions Development and qualification of critical components by numerical simulation and full scale testing validation Environmental technologies for by-products industrial valorization and energy recovery (Waste to Energy) Combustion technologies - Testing Station for Combustion processes for gaseous fuels. Emission reduction and energy recovery for industrial applications
Principal Clients
200 CSM patents
CSM Approach for Research & innovation TRL 1 2 3 4 5 6 7 8 9 RESEARCH DEVELOPMENT INDUSTRIAL APPLICATION Idea Conceiving Idea Developing Idea application Prototype/ Demo Development Demo & Performance Development & Engineering Mature Product & Processes Academy RTO Industry
CSM in Europe and H2020
Leadership in Europe RINA RINA is the first European private Group in terms of funded projects in the 7th Framework Programme 108 Projects in FP7
Spire
c box!magix box! STEEL METALS WATER MINERALS CHEMICALS CEMENT ENGINEERING CERAMICS
Cross-sectorial and Value Chain Life Cycle THE SYSTEMIC APPROACH From raw resources to the end user industries = the value chain From research to demonstrations and market = the innovation chain From the big to small and medium enterprises = the industrial chain to outpace the other regions
GROWTH OUR OFFER for EUROPE +1,600bn turnover 8 sectors +6.8M employees +40 RTOs +450K enterprises (+ SMEs) +19 EU countries +100 members 1.5bn company investments RESOURCES 20% EU economy
Steel Master
The Steelmaster - Background The Steelmaster is an yearly course aimed at managers, technical staff, white collar workers, trade union officials, consultant and experts, connected with the steel industry. It has now reached its eighteen edition. Since 1997 the Steelmaster is organised with the support of Federacciai (Italian Steel Producers Association)
The Steelmaster - Modules
22 Examples of CSM activities
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25 Examples of CSM Special Labs & Competences
CSM Special Labs & Competences Nano and micro-scale Labs (TEM) Use of Transmission Electron Microscopy (TEM) to characterize materials Identification of microstructural constituents (e.g. upper/lower Bainite) Size, morphology, crystal structure and topology of phases Effect of thermo-mechanical treatments on the microstructure (coherent/incoherent precipitation, dislocation density, etc.) Orientation relationships (precipitate/matrix, grain/grain) & phase in Ni base alloy JEOL 3200FS HR - Resolution 0,19 nm 26
CSM Labs & Competences Medium scale Labs Evaluation of the behavior of metallic materials and components by means of conventional and innovative testing dedicated laboratories. Tests can be carried out simulating service life environment Mechanical Testing Electrochemistry and Corrosion Metallography Analytical Chemistry Special Tests for Oil &Gas Tribology Ceramic Lab Welding &Joining & NDT Surface Treatment & Corrosion Protection Special Steel Simulation Cycles Magnetic Measurement Refractory Pipe Circumferentially Tensile Test Nytrogen chambers for proof ring devices Creep Testing Lab 27
CSM Special Labs & Competences Special Coatings Labs Customized process/product systems for specific operating conditions. Thick (up to 15 mm), and thin coatings. Wear resistant coatings, Corrosion resistance coatings, Thermal barriers, Functional coatings Controlled Atmosphere Plasma Spray (CAPS) Plasma Transferred Arc (PTA) High Velocity Oxy Fuel (HVOF) Physical Vapour Deposition (PVD) Pack Cemetation HVOF coated gears PTA coating on plug tool Thermal spray coating HVOF Facility 28
Full scale Testing Simulator of Mechanical Damage for pipelines on & off-shore Testing in both static and dynamic conditions (max impact speed 6 m/s) Use of internal pressure (300 bar max, filled by water) Real excavator tooth Diameters range: 12-54 Site: Castel Romano (RM) 29 29
CSM Special Labs & Competences Melting Technologies & Investment Casting Prototyping Line Plants related to the melting technologies and chemical metallurgy allow CSM to manage the entire cycle linked to the production of ingots and investment casting components. Primary and Secondary melting facilities Investment Casting line Centre for Rapid Prototyping ALM (Stereolithography) Presses for injection wax models Ceramic shells forming line Ceramic Shell Solid fraction during solidification aircraft turbine blade Casting for vertical roller mill (50 kg) 30
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