Anchor Fastening Technology Manual 09 / 2012 0
Forword Foreword Dear customer, As it is our ambition to be the worldwide leader in fastening technology, we are continously striving to provide you with state-of-the-art technical information reflecting the latest developments in codes, regulations and approvals and technical information for our products. The Fastening Technology Manuals for Post-installed Anchors and for Anchor Channel reflect our ongoing investment into long term research and development of leading fastening products. This Fastening Technology Manual for Post-installed Anchors should be a valuable support tool for you when solving fastening tasks with Post-installed Anchor fastening technology. It should provide you with profound technical knowhow, and help you to be more productive in your daily work without any compromise regarding reliability and safety. As we strive to be a reliable partner for you, we would very much appreciate your feedback for improvements. We are available at any time to answer additional questions that even go beyond this content. Raimund Zaggl Business Unit Anchors 1
Important notices Important notices 1. Construction materials and conditions vary on different sites. If it is suspected that the base material has insufficient strength to achieve a suitable fastening, contact the Hilti Technical Advisory Service. 2. The information and recommendations given herein are based on the principles, formulae and safety factors set out in the Hilti technical instructions, the operating manuals, the setting instructions, the installation manuals and other data sheets that are believed to be correct at the time of writing. The data and values are based on the respective average values obtained from tests under laboratory or other controlled conditions. It is the users responsibility to use the data given in the light of conditions on site and taking into account the intended use of the products concerned. The user has to check the listed prerequisites and criteria conform with the conditions actually existing on the job-site. Whilst Hilti can give general guidance and advice, the nature of Hilti products means that the ultimate responsibility for selecting the right product for a particular application must lie with the customer. 3. All products must be used, handled and applied strictly in accordance with all current instructions for use published by Hilti, i.e. technical instructions, operating manuals, setting instructions, installation manuals and others. 4. All products are supplied and advice is given subject to the Hilti terms of business. 5. Hilti s policy is one of continuous development. We therefore reserve the right to alter specifications, etc. without notice. 6. The given mean ultimate loads and characteristic data in the Anchor Fastening Technology Manual reflect actual test results and are thus valid only for the indicated test conditions. Due to variations in local base materials, on-site testing is required to determine performance at any specific site. 7. Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of, the use of, or inability to use the products for any purpose. Implied warranties of merchantability or fitness for a particular purpose are specifally excluded. Hilti Corporation FL-9494 Schaan Principality of Liechtenstein www.hilti.com Hilti = registred trademark of the Hilti Corporation, Schaan 2
Contents Contents Anchor technology and design...7 Anchor selector...8 Legal environment...20 Approvals...22 Base material...28 Anchor design...34 Design example...44 Corrosion...48 Dynamic loads (seismic, fatigue, shock)...52 Resistance to fire...58 Mechanical anchoring systems...71 HDA Design anchor...72 HSL-3 carbon steel, heavy duty anchor...88 HSL-GR stainless steel, heavy duty anchor...100 HSC-A Safety anchor...110 HSC-I Safety anchor...120 HST Stud anchor...130 HSA Stud anchor...140 HSV Stud anchor...160 HLC Sleeve anchor...170 HAM Hard sleeve anchor...176 HUS-HR Screw anchor, stainless steel...178 HUS Screw anchor, carbon steel...194 HUS 6 Screw anchor, Redundant fastening...210 HUS-A 6 / HUS-H 6 / HUS-I 6 / HUS-P 6 Screw anchor in precast prestressed hollow core slabs...218 HUS 6 / HUS-S 6 Screw anchor...224 HKD Push-in anchor, Single anchor application...230 HKD Push-in anchor, Redundant fastening...244 HKV Push-in anchor, Single anchor application...252 HUD-1 Universal anchor...256 HUD-L Universal anchor...262 HLD Light duty anchor...266 HRD-U 10 / - S 10 / -U 14 Frame anchor...270 HRD Frame anchor, Redundant fastening...276 HPS-1 Impact anchor...294 HHD-S Cavity anchor...298 HCA Coil anchor...300 HSP / HFP Drywall plug...302 HA 8 Ring / hook anchor...304 DBZ Wedge anchor...308 HT Metal frame anchor...312 HK Ceiling anchor...316 HPD Aerated concrete anchor...322 HKH Hollow deck anchor...328 HTB Hollow wall metal anchor...332 IDP Insulation fastener...336 IZ Insulation fastener...340 IDMS / IDMR Insulation fastener...344 4
Contents Adhesive anchoring systems...349 HVZ Adhesive anchor...350 HVU with HAS/HAS-E rod adhesive anchor...362 HVU with HIS-(R)N adhesive anchor...372 Hilti HIT-RE 500-SD with HIT-V rod...382 Hilti HIT-RE 500-SD with HIS-(R)N...398 Hilti HIT-RE 500-SD with rebar...410 Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes...424 Hilti HIT-RE 500 with HIT-V / HAS in diamond drilled holes...440 Hilti HIT-RE 500 with HIS-(R)N...450 Hilti HIT-RE 500 with rebar in hammer drilled holes...464 Hilti HIT-RE 500 with rebar in diamond drilled holes...480 Hilti HIT-HY 200 with HIT-Z...490 Hilti HIT-HY 200 with HIT-V...510 Hilti HIT-HY 200 with HIS-(R)N...528 Hilti HIT-HY 200 with rebar...544 Hilti HIT-HY 150 MAX with HIT-TZ...560 Hilti HIT-HY 150 MAX with HIT-V / HAS...572 Hilti HIT-HY 150 MAX with HIS-(R)N...590 Hilti HIT-HY 150 MAX with rebar...602 Hilti HIT-CT 1 with HIT-V...616 Hilti HIT-HY 150 with HIT-V / HAS...632 Hilti HIT-HY 150 with HIS-(R)N...648 Hilti HIT-HY 150 with rebar...660 Hilti HIT-ICE with HIT-V / HAS...674 Hilti HIT-ICE with HIS-(R)N...686 Hilti HIT-ICE with rebar...698 Hilti HIT-HY 70 injection mortar for masonry...708 HRT-WH Rail anchor with Hilti HVU or Hilti HIT-RE 500...734 HRT Rail anchor with Hilti HIT-RE 500...738 HRC / HRC-DB Rail anchor with Hilti HIT-RE 500...742 HRA Rail anchor with Hilti HIT-RE 500 or HVU-G/EA glass capsule...746 HRT-I Rail anchor with Hilti HIT-RE 500...750 HRT-IP Rail Anchor for cast-in/top down construction method...754 Post-installed rebar connections...759 Basics, design and installation of post installed rebars...760 Hilti HIT-RE 500-SD post-installed rebars...798 Hilti HIT-RE 500 post-installed rebars...810 Hilti HIT-HY 200 post-installed rebars...822 Hilti HIT-HY 150 post-installed rebars...830 Hilti HIT-HY 150 MAX post-installed rebars...838 Hilti worldwide...848 5
HPS-1 Impact anchor HPS-1 Impact anchor Anchor version HPS-1 Benefits - impact anchor for light frames, battens and profiles on solid base materials - impact and temperature resistant - high quality plastic Concrete Solid brick Hollow brick Autoclaved aerated concrete Basic loading data (for a single anchor) All data in this section applies to - Correct setting (See setting instruction) - No edge distance and spacing influence - Base material as specified in the table - Minimum base material thickness - Loads shall be reduced if the temperature sustains above 40 C Recommended loads a) Anchor size HPS-1 Engineering brick, 12 hole, class B Perforated brick, 3 hole cammon Themalite block, 7 N lightweight Themalite block ½ N lightweight Autoclaved aerated concrete AAC 4, AAC 6 Extruded brick, Boral 10 4/0 5/0 5/5 5/15 6/0 6/25 6/30 6/40 8/0 8/10 8/40 8/60 8/100 N Rd [kn] 0,05 0,10 0,15 0,25 0,25 0,30 0,40 0,40 V Rd [kn] 0,15 0,30 0,35 0,55 0,35 0,50 0,90 0,50 N Rd [kn] 0,05 0,10 0,15 0,25 0,25 0,30 0,40 0,40 V Rd [kn] 0,15 0,30 0,35 0,55 0,35 0,50 0,90 0,50 N Rd [kn] 0,05 0,10 0,15 0,20 0,20 0,25 0,30 0,30 V Rd [kn] 0,15 0,30 0,35 0,55 0,35 0,50 0,90 0,55 N Rd [kn] - - 0,08 0,15 0,15 0,20 0,25 0,25 V Rd [kn] - - 0,15 0,25 0,15 0,40 0,40 0,25 N Rd [kn] - - 0,05 0,08 0,08-0,12 0,12 V Rd [kn] - - 0,10 0,15 0,10-0,25 0,15 N Rd [kn] - - 0,08 0,10 0,10-0,15 0,15 V Rd [kn] - - 0,10 0,12 0,10-0,30 0,20 N Rd [kn] 0,05 0,10 0,15 0,20 0,20 0,25 0,35 0,35 V Rd [kn] 0,15 0,25 0,30 0,40 0,25 0,50 0,90 0,55 a) With overall global safety factor = 5 to the characteristic loads and a partial safety factor of = 1,4 to the design values. 294
HPS-1 Impact anchor Service temperature range Hilti HPS impact anchor may be applied in the temperature range given below. Temperature range Base material temperature Maximum long term base material temperature Maximum short term base material temperature Temperature range -40 C to +80 C +50 C +80 C Max short term base material temperature Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of diurnal cycling. Max long term base material temperature Long-term elevated base material temperatures are roughly constant over significant periods of time. Materials Material quality Part Material Plastic sleeve Polyamide 6.6 Carbon steel, galvanised to 5 µm Screw or Stainless steel, grade A2 or Stainless steel, grade A2, copper-plated Setting Installation equipment Anchor size HPS-1 4 HPS-1 5 HPS-1 6 HPS-1 8 Rotary hammer TE2 TE16 Other tools Screwdriver Setting instruction 295
HPS-1 Impact anchor Setting details: depth of drill hole h 1 and effective anchorage depth h ef Setting details HPS-1 Anchor size HPS-1 4 HPS-1 5 HPS-1 6 HPS-1 8 Nominal diameter of drill bit d o [mm] 4 5 6 8 Cutting diameter of drill bit d cut [mm] 4,35 5,35 6,4 8,45 Depth of drill hole h 1 [mm] 25 30 40 50 Effective anchorage depth h nom [mm] 20 20 25 30 Anchor length l [mm] 21,5 22-37 27-67 Max fixture thickness t fix [mm] 2 15 40 100 Installation temperature [ C] -10 to +40 Base material thickness, anchor spacing and edge distance 28,5 132,5 Anchor size HPS-1 4/ HPS-1 5/ HPS-1 6/ HPS-1 8/ Spacing s [mm] 20 25 30 35 Edge distance c [mm] 20 25 30 35 296