IPE 90-120 RAL 3000 Columns RAL 1004 Shelves Galvanized crosses and accessories Freestanding shelving particularly suitable for the storage of long materials such as pipes, bars, sections, sheets in packs, coils, timber and particleboard in general. Available in two arrangements with different capacities, allows the construction of warehouses designed for specific needs. Made of hot-dip galvanize in accordance with the Sendzimir process. Oven coated with epoxy powder. The unified IPE profiles comply with the standard UNI EN 10002/1. MOUNTING CROSSES singular modules continuous modules IMPORTANT (please read carefully before placing an order) Floors and ceilings Must be in good condition, without holes or accentuated unevenness and must have an appropriate consistency for the capacity of the shelves and the load of the columns. In the case of installation to be carried out on a mezzanine floor or asphalted square it is essential to consult a specialist in order to assess the sealing and the capacity of the floor. Composition of spans To determine the height of the columns and the number of shelves, consider, in addition to the section of the shelves, the dimensions of the material and a space of 200mm. for movement. The depth of the base must be greater than the dimensions of the material of 100mm. and the shelves must not be greater than the said base. The length of the cross must be such as to allow an overhang at the ends of the pack not exceeding half of the spacing between the columns. For flexible loads it is advisable to use crosses of 800mm. Loading from only one side of the doublesided column does not affect the stability of the installation. Safety It is essential to fix the columns on the floor with 2 anchors if single-sided and 3 if double-sided. Elements that have been damaged must be replaced immediately. Capacities For each row of shelves, a plate indicating the maximum capacities of the columns and the shelves must be placed in a visible position. The capacities shown are understood as always being uniformly distributed loads on installation assembled according to our instructions and used correctly, taking care to place the heaviest loads in the bottom part of the cantilever. Avoid loading the structures to the limits of their capacities. 173
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IPE 90-120 Fasteners page 179 For different measurements and capacities please consult with our sales office. For the actual capacity, follow the diagram below. RAL 3000 Columns RAL 1004 Shelves BEFORE MAKING THE ORDER, PLEASE READ CAREFULLY page 173 SINGLE-FRONT COLUMNS 90 1 upright IPE 180 x 90 1 base IPE 180 x 90 2 anchors 8 bolts TE 12 x 45 with nuts and washers pitch: 50mm. nominal capacity: 4700Kg. ITEM DIMENSIONS (mm) MAX CAPACITY PER SHELF (*) (kg) S7001 2000 x 600 S7006 2500 x 600 S7011 3000 x 600 S7016 2000 x 800 S7021 2500 x 800 S7026 3000 x 800 S7031 2000 x 1000 S7036 2500 x 1000 S7041 3000 x 1000 NUMBER OF SHELVES PER COLUMN 2 3 4 5 1820 1550 1170 940 1240 1230 950 770 940 940 760 620 SINGLE-FRONT COLUMNS 120 1 upright IPE 240 x 120 1 base IPE 240 x 120 2 anchors 12 bolts TE 12 x 45 with nuts and washers pitch: 50mm. nominal capacity: 9700Kg. ITEM DIMENSIONS (mm) MAX CAPACITY PER SHELF (*) (kg) NUMBER OF SHELVES PER COLUMN 4/5 6 7 8 S7151 3000 x 600 1820 1610 1380 1200 S7166 3000 x 800 S7171 4000 x 800 1240 1240 1150 1010 S7181 3000 x 1000 S7186 4000 x 1000 940 940 940 860 S7196 3000 x 1200 S7201 4000 x 1200 670 670 670 670 S7211 3000 x 1500 S7216 4000 x 1500 860 740 640 570 COLUMN AND BASE SECTION COLUMN AND BASE SECTION DIMENSION MEASUREMENTS (pages 176 and 177) To get the overall dimensions of the cantilever you must: 1) Add the nominal length of the connecting crosses. 2) To the total obtained add 90/120mm. in length and 180/240mm. in depth to get the final dimensions including bases. (*) The capacities of the columns and shelves are intended for the uniform distribution of loads and under maximum stress conditions. 176
IPE 90-120 Fasteners page 179 For different measurements and capacities please consult with our sales office. For the actual capacity, follow the diagram below. RAL 3000 Columns RAL 1004 Shelves BEFORE MAKING THE ORDER, PLEASE READ CAREFULLY page 173 BIFACED COLUMNS 90 1 upright IPE 180 x 90 2 bases IPE 180 x 90 3 anchors 16 bolts TE 12 x 45 with nuts and washers pitch: 50mm. nominal capacity: 4700Kg. + 4700 ITEM DIMENSIONS (mm) MAX CAPACITY PER SHELF (*) (kg) S7051 2000 x 600 + 600 S7056 2500 x 600 + 600 S7061 3000 x 600 + 600 S7066 2000 x 800 + 800 S7071 2500 x 800 + 800 S7076 3000 x 800 + 800 S7081 2000 x 1000 + 1000 S7086 2500 x 1000 + 1000 S7091 3000 x 1000 + 1000 NUMBER OF SHELVES PER BIFACED COLUMN 2 3 4 5 1820 1550 1170 940 1240 1230 950 770 940 940 760 620 BIFACED COLUMNS 120 1 upright IPE 240 x 120 2 bases IPE 240 x 120 3 anchors 24 bolts TE 12 x 45 with nuts and washers pitch: 50mm. nominal capacity: 9700Kg. + 9700 ITEM DIMENSIONS (mm) MAX CAPACITY PER SHELF (*) (kg) S7251 3000 x 600 + 600 S7256 4000 x 600 + 600 S7266 3000 x 800 + 800 S7271 4000 x 800 + 800 S7281 3000 x 1000 + 1000 S7286 4000 x 1000 + 1000 S7296 3000 x 1200 + 1200 S7301 4000 x 1200 + 1200 S7311 3000 x 1500 + 1500 S7316 4000 x 1500 + 1500 NUMBER OF SHELVES PER BIFACED COLUMN 4/5 6 7 8 1820 1610 1380 1200 1240 1240 1150 1010 940 940 940 860 670 670 670 670 860 740 640 570 SHELVES provided for end stop and fitted with 2 bolts TCEI 12 x 90 with nuts and washers ITEM DIMENSIONS LxDxH (mm) NOMINAL CAPACITY (*) (kg) S7351 600 x 50 x 80 1820 S7356 800 x 50 x 80 1240 S7361 1000 x 50 x 80 940 S7366 1200 x 50 x 80 670 S7376 1500 x 55 x 100 860 For an effective capacity see the diagrams on pages176 and 177 (*) The capacities of the columns and shelves are intended for the uniform distribution of loads and under maximum stress conditions. 177
IPE 90-120 Mounting crosses (see graphics on page 173). Galvanized COLUMNS CONNECTING CROSS consisting of: 4 cross bars of oval pipe 50 x 25mm. 2 diagonals of oval pipe 50 x 25mm. 8 brackets 8 bolts TCEI 10 x 30 with nuts 8 bolts TE 8 x 30 with nuts ITEM DIMENSIONS (mm) S7121 800 x 1100 h S7126 1000 x 1100 h S7131 1200 x 1100 h S7136 1500 x 1100 h S7141 2000 x 1100 h BEAM CROSSES consisting of: 2 cross bars of oval pipe 50 x 25mm. 4 brackets 4 bolts TCEI 10 x 30 with nuts 4 bolts TE 8 x 30 with nuts ITEM DIMENSIONS (mm) S7122 800 S7127 1000 S7132 1200 S7137 1500 S7142 2000 INTERMEDIATE CROSSES consisting of: 2 diagonals of oval pipe 50 x 25mm. ITEM DIMENSIONS (mm) S7123 800 S7128 1000 S7133 1200 S7138 1500 S7143 2000 178
IPE 90-120 Galvanized INTERMEDIATE STOP FOR SHELF consisting of 2 plates, 1 tube ø 21.5 x 300mm. h. and 2 bolts 8 x 20 with nuts S7380 ITEM DIMENSIONS (mm) S7380 200 h (with shelf H. 100) 220 h (with shelf H. 80) END STOP FOR BASE of tube ø 21 x 490mm. h. S7381 ITEM DIMENSIONS (mm) S7381 310 h (with IPE base 180) 250 h (with IPE base 240) END STOP FOR SHELF of tube ø 21 x 300mm. h. S7382 ITEM DIMENSIONS (mm) S7382 200 h (with shelf H. 100) 220 h (with shelf H. 80) S6927 S6955 S7405 ACCESSORIES ITEM DIMENSIONS (mm) DESCRIPTION S6927 180 x 78 x 2 plate for bases with 4 holes S6955 325 x 325 h plate for cantilever S7405 ø 11 x 75 additional anchor for fixing to the floor (screws M10) 179
102-152 RAL 5015 Columns and crosses RAL 1004 Shelves Galvanized accessories Freestanding shelving particularly suitable for the storage of long materials such as pipes, bars, sections, sheets in packs, coils, timber and particleboard in general. Available in two arrangements with different capacities, allows the construction of warehouses designed for specific needs. Oven coated with epoxy powder. The reference standards of the theoretical calculation is: C.N.R. UNI 10011. The reference standards for materials is: UNI EN 10025. MOUNTING CROSSES IMPORTANT (please read carefully before placing an order) Floors and ceilings Must be in good condition, without holes or accentuated unevenness and must have an appropriate consistency for the capacity of the shelves and the load of the columns. In the case of installation to be carried out on a mezzanine floor or asphalted square it is essential to consult a specialist in order to assess the sealing and the capacity of the floor. Composition of spans To determine the height of the columns and the number of shelves, consider, in addition to the section of the shelves, the dimensions of the material and a space of 200mm. for movement. The depth of the base must be equal to or greater than the dimensions of the material and the shelves must not be greater than the said base. The length of the cross must be such as to allow an overhang at the ends of the pack not exceeding half of the spacing between the columns. For flexible loads it is advisable to use crosses of 800mm. Loading from only one side of the double-sided column does not affect the stability of the installation. Safety It is essential to fix the columns on the floor with 2 anchors (both single-sided and double-sided). Elements that have been damaged must be replaced immediately. Capacities For each row of shelves, a plate indicating the maximum capacities of the columns and the shelves must be placed in a visible position. The capacities shown are understood as always being uniformly distributed loads on installation assembled according to our instructions and used correctly, taking care to place the heaviest loads in the bottom part of the cantilever. Avoid loading the structures to the limits of their capacities. 180
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102-152 Fasteners page 184 For different measurements and capacities please consult with our sales office. BEFORE MAKING THE ORDER, PLEASE READ CAREFULLY page 180 RAL 5015 Columns RAL 1004 Shelves COLUMN SECTION SINGLE-FRONT COLUMNS 102 1 upright made with two tapered and welded c sections 2 semibases 2 anchors 1 front plate 4 attachments for crosses 4 bolts TE 16 x 150 with nuts and washers 4 bolts TE 12 x 30 with nuts and washers pitch: 76mm. BASE SECTION BIFACED COLUMNS 102 1 upright made with two tapered and welded c sections 2 semibases 2 anchors 2 front plates 4 attachments for crosses 4 bolts TE 16 x 150 with nuts and washers 8 bolts TE 12 x 30 with nuts and washers pitch: 76mm. ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7410 1976 x 600 S7412 2432 x 600 3870 S7414 2964 x 600 S7416 1976 x 800 S7418 2432 x 800 3240 S7420 2964 x 800 S7422 1976 x 1000 S7424 2432 x 1000 2700 S7426 2964 x 1000 ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7430 1976 x 600 + 600 S7432 2432 x 600 + 600 3870 + 3870 S7434 2964 x 600 + 600 S7436 1976 x 800 + 800 S7438 2432 x 800 + 800 3240 + 3240 S7440 2964 x 800 + 800 S7442 1976 x 1000 + 1000 S7444 2432 x 1000 + 1000 2700 + 2700 S7446 2964 x 1000 + 1000 DIMENSION MEASUREMENTS To get the overall dimensions of the cantilever you must: 1) Add the nominal length of the connecting crosses. 2) Add 202mm. to the total obtained in length and 270mm. in depth to get the final dimensions including bases. SHELVES (ONLY FOR COLUMNS 102) in tapered C sections, provided for end stop and fitted with trapezoidal safety plug. ITEM DIMENSIONS LxDxH (mm) CAPACITY (*) (kg) S7450 600 x 70/90 x 50/95 880 S7452 800 x 70/90 x 50/95 660 S7454 1000 x 70/90 x 50/95 530 (*) The capacities of the columns and shelves are intended for the uniform distribution of loads and under maximum stress conditions. 182
102-152 Fasteners page 184 For different measurements and capacities please consult with our sales office. BEFORE MAKING THE ORDER, PLEASE READ CAREFULLY page 180 RAL 5015 Columns RAL 1004 Shelves COLUMN SECTION BASE SECTION SINGLE-FRONT COLUMNS 152 1 upright made with two tapered and welded c sections 2 semibases 2 anchors 1 front plate 4 attachments for crosses 4 bolts TE 16 x 200 with nuts and washers 4 bolts TE 12 x 30 with nuts and washers pitch: 76mm. ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7500 3496 x 800 6450 S7502 4484 x 800 S7504 3496 x 1000 S7506 4484 x 1000 5700 S7508 3496 x 1200 5000 S7510 4484 x 1200 4800 S7512 3496 x 1500 4400 S7514 4484 x 1500 4150 BIFACED COLUMNS 152 1 upright made with two tapered and welded c sections 2 semibases 2 anchors 2 front plates 4 attachments for crosses 4 bolts TE 16 x 200 with nuts and washers 8 bolts TE 12 x 30 with nuts and washers pitch: 76mm. ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7520 3496 x 800 + 800 6450 + 6450 S7522 4484 x 800 + 800 S7524 3496 x 1000 + 1000 S7526 4484 x 1000 + 1000 5700 + 5700 S7528 3496 x 1200 + 1200 5000 + 5000 S7530 4484 x 1200 + 1200 4800 + 4800 S7532 3496 x 1500 + 1500 4400 + 4400 S7534 4484 x 1500 + 1500 4150 + 4150 DIMENSION MEASUREMENTS To get the overall dimensions of the cantilever you must: 1) Add the nominal length of the connecting crosses. 2) Add 272mm. to the total obtained in length and 380mm. in depth to get the final dimensions including bases. SHELVES (ONLY FOR COLUMNS 152) in tapered C sections, provided for end stop and fitted with trapezoidal safety plug ITEM DIMENSIONS LxDxH (mm) CAPACITY (*) (kg) S7550 800 x 90/140 x 50/100 840 S7552 1000 x 90/140 x 50/95 800 S7554 1200 x 90/140 x 50/95 660 S7556 1500 x 90/140 x 50/115 700 (*) The capacities of the columns and shelves are intended for the uniform distribution of loads and under maximum stress conditions. 183
102-152 Mounting crosses see graphic on page 180. RAL 5015 COLUMN CONNECTING CROSSES 1143mm. h. consisting of: 2 cross bars in tapered C 60 x 30 x 2mm. 2 diagonals in plates of 30 x 3mm. 5 bolts TE 12 x 30 with nuts and washers ITEM COLUMN SPACING 102 (mm) COLUMN SPACING 152 (mm) S7460 800 850 S7462 1000 1050 S7464 1200 1250 S7466 1500 1550 COLUMN CONNECTING CROSSES 1143mm. h. consisting of: 2 cross bars in tapered C 60 x 30 x 2mm. 2 diagonal plates 30 x 3mm. 1 vertical in tapered C 60 x 30 x 2mm. 7 bolts TE 12 x 30 with nuts and washers ITEM COLUMN SPACING 102 (mm) COLUMN SPACING 152 (mm) S7468 2000 2050 END STOP FOR BASE AND SHELF of tube ø 33 x 300mm. h. ITEM DIMENSIONS (mm) S7470 250 h S7470 184
102-152 OPTIONAL ACCESSORIES TECHNICAL NOTES SERIES COLOURS S6955 S7475 ACCESSORIES ITEM DIMENSIONS (mm) DESCRIPTION S6955 325 x 325 h plate for cantilever S7475 ø 16 x 80 additional anchor with expansion for fixing to the floor (screws M12) 185
LIGHT OPTIONAL ACCESSORIES TECHNICAL NOTES SERIES COLOURS RAL 5010 Columns and shelves RAL 7038 Shelves Galvanized crosses and accessories Freestanding shelving suitable for the storage of long materials that are not particularly heavy. The use of the shelves allows the storage of bulky products and those of different conformation. Made entirely of certified original 3.1 steel and profiled with automated machines and equipment. Oven coated with epoxy powder. The reference standard of the theoretical calculation is: ACAI - CISI. The reference standard for materials is: UNI EN ISO 10025. MOUNTING CROSSES IMPORTANT (please read carefully before placing an order) Floors and ceilings Must be in good condition, without holes or accentuated unevenness and must have an appropriate consistency for the capacity of the shelves and the load of the columns. In the case of installation to be carried out on a mezzanine floor or asphalted square it is essential to consult a specialist in order to assess the sealing and the capacity of the floor. Composition of spans To determine the height of the columns and the number of shelves, consider, in addition to the section of the shelves, the dimensions of the material and a space of 200mm. for movement. The depth of the base must be equal to or greater than the dimensions of the material and the shelves must not be greater than the said base. The length of the cross must be such as to allow an overhang at the ends of the pack not exceeding half of the spacing between the columns. For flexible loads it is advisable to use crosses of 1000mm. Allow at least 2 shelves per column with a maximum spacing of 800mm. Loading from only one side of the double-sided column does not affect the stability of the installation. Safety It is essential to fix the columns on the floor with 2 anchors (both single-sided and double-sided). Elements that have been damaged must be replaced immediately. Capacities For each row of shelves, a plate indicating the maximum capacities of the columns and the shelves must be placed in a visible position. The capacities shown are understood as always being uniformly distributed loads on installation assembled according to our instructions and used correctly, taking care to place the heaviest loads in the bottom part of the cantilever. Avoid loading the structures to the limits of their capacities. 186
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LIGHT Fasteners and shelves page 189 For different sizes and capacities please contact our sales office. Mounting crosses (see chart on page 186). BEFORE MAKING THE ORDER, PLEASE READ CAREFULLY page 186 RAL 5010 Columns and shelves Galvanized crosses and accessories 25 50 25 COLUMN SECTION BASE SECTION SINGLE-FRONT COLUMNS 1 upright gauge 20/10 2 semibases gauge 20/10 2 anchors 4 plates for anchors 1 front plate 4 attachments for crosses 6 bolts TE 16 x 80 with nuts and washers pitch: 70mm. ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7706 1940 x 500 1340 S7707 1940 x 600 1170 S7708 1940 x 700 1070 S7709 2500 x 500 1340 S7711 2500 x 600 1170 S7712 2500 x 700 1070 S7713 3060 x 500 1340 S7714 3060 x 600 1170 S7716 3060 x 700 1070 BIFACED COLUMNS 1 upright gauge 20/10 2 semibases gauge 20/10 2 anchors 4 plates for anchors 2 front plates 4 attachments for crosses 8 bolts TE 16 x 80 with nuts and washers pitch: 70mm. ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7721 1940 x 500 + 500 1340 + 1340 S7722 1940 x 600 + 600 1170 + 1170 S7723 1940 x 700 + 700 1070 + 1070 S7724 2500 x 500 + 500 1340 + 1340 S7726 2500 x 600 + 600 1170 + 1170 S7727 2500 x 700 + 700 1070 + 1070 S7728 3060 x 500 + 500 1340 + 1340 S7729 3060 x 600 + 600 1170 + 1170 S7731 3060 x 700 + 700 1070 + 1070 DIMENSION MEASUREMENTS To get the overall dimensions of the cantilever you must: 1) Add the nominal length of the connecting crosses. 2) add 180mm. to the total obtained in length and 200mm. in depth to get the final dimensions including bases. COLUMN CONNECTING CROSSES gauge 15/10, consisting of: 2 cross bars 2 diagonals 6 bolts TCEI 8 x 20 with nuts ITEM DIMENSIONS (mm) TUBE Ø (mm) S7821 1000 x 1150 h 20 S7822 1200 x 1150 h 20 S7823 1400 x 1150 h 30 (*) The capacities of the columns and shelves are intended for the uniform distribution of loads and under maximum stress conditions. 188
LIGHT OPTIONAL ACCESSORIESES TECHNICAL NOTES SERIES COLOURS Fasteners and tops (see below) For different measurements and capacities please consult with our sales office. RAL 7038 Tops Galvanized accessories SHELVES of profiled steel C 50 x 50mm, gauge 20/10, fitted with trapezoidal safety plug and closing cap of plastic ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7831 500 230 S7836 600 185 S7841 700 160 Tops metal gauge 15/10 to use as supports on the shelves, do not assemble on the base. ITEM DIMENSIONS (mm) CAPACITY (*) (kg) S7776 1000 x 500 230 S7781 1000 x 600 185 S7786 1000 x 700 160 Usable only with crosses of 1000mm. (item S7821) It is necessary to fix the shelf with bolts or with rivets (undertaken by the customer) S7756 GALVANIZED END STOPS S7757 ITEM S7756 S7757 DESCRIPTION 150mm. h for shelves, fitted with with nut plate and screws TCEI 8 x 20 do not mount with the top 150mm. h for base, fitted with bolts 8 x 16 and nut PLATE S6955 ITEM DIMENSIONS (mm) DESCRIPTION S6955 325 x 325 h plate for cantilever ADDITIONAL ANCHOR S7846 ITEM DIMENSIONS (mm) DESCRIPTION S7846 ø 8 x 75 anchor for fixing to the floor (screws M8) (*) The capacities of the columns and shelves are intended for the uniform distribution of loads and under maximum stress conditions. 189