General Information General Information PV5 PRO Polyester Injection Adhesive Anchoring System ProDUCT DESCRIPTION The PV5PRO is a twocomponent polyester adhesive anchoring system. The system includes injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment. The PV5PRO is a price competitive adhesive designed for common applications as for bonding threaded rods to uncracked. SECTION CONTENTS General Information Installation Information Design Information Material Information Ordering Information System Components GENERAL APPLICATIONS AND USES 5 C 4/24 C FEATURES AND BENEFITS Designed for use with standard threaded rods Simple and fast installation Versatile formula with quick curing time Cartridge design allows multiple uses using extra mixing nozzle ApprovalS AND LISTINGS ETAG 1 Option 7 PV5PRO Polyester Threaded Rod Grades Carbon Steel 4.8 Carbon Steel 5.8 Stainless Steel A4 Loading Conditions APPROVALS ETA13/62 STATIC QUASISTATIC Suitable Base Materials TECH MANUAL 213 dewalt PRINTED 6/13 RealTime Anchor Design Software www.dewaltdesignassist.com 128
Ordering Information Installation Information Installation Data Threaded rod PV5PRO Threaded rod Notation Unit M8 M1 M12 M16 M2 M24 Anchor diameter d [mm] 8 1 12 16 2 24 Nominal drill bit diameter d [mm] 1 12 14 18 24 28 Diameter of hole clearance in fixture d f [mm] 9 12 14 18 22 26 Minimum diameter of steel brush d b [mm] 1.5 12.5 14.5 18.5 24.5 28.5 Effective embedment and drill hole depth h ef = h 1 [mm] 9 11 125 17 21 Minimum member thickness h min [mm] 11 14 16 215 26 Minimum spacing s min [mm] 4 5 6 Minimum edge distance c min [mm] 4 5 6 Maximum torque T max [Nm] 1 2 4 6 15 Torque wrench socket size S w [mm] 13 17 19 24 3 36 h min h 1 t fix d T max h ef S w d f Installation Instructions e.g. 2 C 4X 4X 4X 45 mins. 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole clean using a hand pump or compressed air 4 times minimum. 3.) Brush the hole with the proper wire brush 4 times minimum. 4.) Blow the hole clean using a hand pump or compressed air 4 times minimum. 5.) After dispensing a minimum of 3 strokes, fill the hole up to approximately 2/3 with adhesive. 6.) Push the steel element into the hole while turning slightly. 7.) Allow the adhesive to cure for the time specified for the actual temperature prior to applying any load. For complete installation instructions, see technical approval. Concrete temperature Working time Minimum curing time 1) 5 C to C 9 min 36 min C to + 5 C 45 min 1 min + 5 C to + 1 C 25 min min + 1 C to + 2 C 15 min 6 min + 2 C to + 3 C 6 min 45 min + 3 C to + 35 C 4 min 25 min + 35 C 2 min 2 min 1) Time data for dry, double curing time for wet TECH MANUAL 213 DeWalt PRINTED 6/13 129
Design Information Design Information Tension LOAD CAPACITIES Parameters for calculation of design strength According to EOTA TR 29. Notation Unit Steel failure PV5PRO Threaded rod M8 M1 M12 M16 M2 M24 Carbon steel Characteristic resistance, strength class 4.8 N Rk,s [kn] 15 23 34 63 98 141 [] 2. Characteristic resistance, strength class 5.8 N Rk,s [kn] 18 29 42 79 123 177 [] 1.5 A4 steel Characteristic resistance, strength class 7 N Rk,s [kn] 26 41 59 11 172 247 [] 1.9 Combined pullout and failure Characteristic resistance in uncracked, dry and wet Temperature Range: 4 C / 24 C N Rk,p [kn] 2 35 35 6 75 115 Partial safety factor g 1) Mc =g Mp [] 1.5 2) Increasing factor for strength C3/37 c c [] 1.12 C4/5 c c [] 1.23 C5/6 c c [] 1.3 Concrete failure Concrete cone failure Characteristic spacing s cr,n [mm] 2 c cr,n Characteristic edge distance c cr,n [mm] 9 11 125 17 21 Partial safety factor g 1) Mc [] 1.5 2) Splitting failure Characteristic spacing s cr,sp [mm] 2 c cr,sp Characteristic edge distance c cr,sp [mm] 135 165 188 255 315 Partial safety factor for uncracked g 1) Msp [] 1.5 2) 1) In absence of other national regulations 2) Partial safety factor g 2 = 1. is included The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. The design data of all DeWALT anchor products is readily available. To download this software for free, go to www.dewaltdesignassist.com TECH MANUAL 213 dewalt PRINTED 6/13 13
Design Information Shear LOAD CAPACITIES Parameters for calculation of design strength According to EOTA TR 29. Notation Unit Steel failure PV5PRO Threaded rod M8 M1 M12 M16 M2 M24 Steel failure without lever arm Carbon steel Characteristic resistance, strength class 4.8 V Rk,s [kn] 7 12 17 31 49 71 [] 1.67 Characteristic resistance, strength class 5.8 V Rk,s [kn] 9 15 21 39 61 88 [] 1.25 A4 steel Characteristic resistance, strength class 7 V Rk,s [kn] 13 2 3 55 86 124 [] 1.56 Steel failure with lever arm (bending) Carbon steel Characteristic resistance, strength class 4.8 M Rk,s [Nm] 15 3 52 133 26 449 [] 1.66 Characteristic resistance, strength class 5.8 M Rk,s [Nm] 19 37 66 166 325 561 [] 1.25 A4 steel Characteristic resistance, strength class 7 M Rk,s [Nm] 26 52 92 233 454 786 [] 1.56 Concrete failure Pryout failure Factor in Equation (5.7) of TR 29 k [] 2 Partial safety factor g 1) Mcp [] 1.5 2) Edge failure Partial safety factor g 1) Mc [] 1.5 2) 1) In absence of other national regulations 2) Partial safety factor of g 2 =1. is included TECH MANUAL 213 DeWalt PRINTED 6/13 The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. The design data of all DeWALT anchor products is readily available. To download this software for free, go to www.dewaltdesignassist.com 131
Design Information Precalculated Tension and shear capacities According to EOTA TR 29. The following tables are meant to give the designer aid in the preliminary design process. No responsibility is taken for the correctness of these data. The given values are valid for normal C2/25 and static/quasistatic loads with the exact dimensional information given. For any other conditions, the use of DDA is recommended. The values in the table below are design level loads. This assumes a safety factor is included both on the loading and the resistance. Precalculated design resistance capacities are given for threaded rods only, values for internal sleeves and reinforcement bars can be found in the relevant approval documents. For further details and background information please see the introduction of this manual. Influence of steel grades Size Property 4.8 5.8 A4 M8 M1 M12 M16 M2 M24 M8 N Rd [kn] 7.5 12. 13.9 V Rd [kn] 4.2 7.2 8.3 N Rd [kn] 11.5 19.3 21.9 V Rd [kn] 7.2 12. 12.8 N Rd [kn] 17. 28. 31.6 V Rd [kn] 1.2 16.8 19.2 N Rd [kn] 31.5 52. 58.8 V Rd [kn] 18.6 31.2 35.3 N Rd [kn] 49. 81.3 91.4 V Rd [kn] 29.3 48.8 55.1 N Rd [kn] 7.5 117.3 132.1 V Rd [kn] 42.5 7.4 79.5 C2/25 h c s F V N Instructions: The steel grade potentially influences the load capacity of the anchor. Left table depicts ultimate steel strengths of threaded rods for given steel grades. The steel strength equals the load capacity of the anchor provided other failure modes, i.e. failure or pullout failure, do not yield lower strengths and therefore do not control the anchor capacity. To determine the critical failure mode, the steel strength identified in the left table has to be compared with the and pullout strengths in the following tables. Embedment depth h ef [mm] Member thickness h[mm] 11 Edge distance c [mm] 4 4 4 4 4 Anchor spacing s [mm] 4 24 4 24 4 24 4 24 4/24 C N Rd [kn] 12. 18.3 24. 25.9 48. 7.9 1.9 15.9 16.5 31.8 45 F Rd [kn] 7.6 13.7 15.3 23.2 3.5 4.3 5.8 8.6 6.5 1.3 V Rd [kn] 7.2 14.4 14.4 28.8 28.8 3.7 5. 7.5 5. 7.5 Steel strengths controls Concrete strength controls Anchor pullout strength controls TECH MANUAL 213 dewalt PRINTED 6/13 The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. The design data of all DeWALT anchor products is readily available. To download this software for free, go to www.dewaltdesignassist.com M1 C2/25 Embedment depth h ef [mm] 9 Member thickness h [mm] Edge distance c [mm] 5 5 5 5 5 Anchor spacing s [mm] 5 27 5 27 5 27 5 27 4/24 C N Rd [kn] 19.3 29.6 38.7 38.2 77.3 13.2 16.8 26.5 23.2 52.9 F Rd 45 [kn] 12.6 22.5 25.1 36.1 5.3 6.5 8.5 12.9 9.2 15.1 Steel strengths controls Concrete strength controls Anchor pullout strength controls V Rd [kn] 12. 24. 24. 48. 48. 5.3 7.1 1.7 7.1 1.7 132
M12 C2/25 Embedment depth hef [mm] 11 Member thickness h [mm] 14 Edge distance c [mm] Anchor spacing 4/24 C s [mm] 33 33 33 33 57.8 NRd [kn] 23.3 32.1 46.7 45.4 93.3 14.4 19.9 28.9 3. FRd45 [kn] 16.6 27.9 33.2 46. 66.3 8.2 11.1 16.5 12.5 19.8 VRd [kn] 16.8 33.6 33.6 67.2 67.2 7.3 9.8 14.6 9.8 14.8 Steel strengths controls Concrete strength controls Anchor pullout strength controls M16 C2/25 Embedment depth hef [mm] 125 Member thickness h [mm] 16 Edge distance c[mm] Anchor spacing 4/24 C s [mm] 375 375 375 375 NRd [kn] 4. 51.1. 66.3 1 24. 3.7 48.1 42.7 96.2 Design Information FRd45 [kn] 29.7 47.7 59.5 73.5 119. 13.2 17.3 26.4 19.1 31.5 VRd [kn] 31.2 62.4 62.4 124.8 124.8 11.5 15.3 23. 15.3 23. Steel strengths controls Concrete strength controls Anchor pullout strength controls M2 C2/25 Embedment depth hef [mm] 17 Member thickness h [mm] Edge distance c [mm] 215 Anchor spacing 4/24 C s [mm] 51 51 51 51 NRd [kn] 5. 68.7. 96.6 2. 32.4 44.5 64.8 65.1 129.7 FRd45 [kn] 41.9 68.4 83.8 19.3 167.6 19. 25.6 38.1 28.7 46. VRd [kn] 48.8 97.6 97.6 193.2 195.2 17.2 22.9 34.3 22.9 34.3 Steel strengths controls Concrete strength controls Anchor pullout strength controls Embedment depth hef [mm] 21 Member thickness h [mm] 26 Edge distance c [mm] Anchor spacing 4/24 C s [mm] 63 63 63 63 NRd [kn] 76.7 13. 153.3 141.4 36.7 49.3 66.2 98.6 87.5 197.1 FRd45 [kn] VRd [kn] 62.3 11. 124.6 159.7 249.1 27.1 36.2 54.1 39.3 64.6 7.4 14.8 14.8 281.6 281.6 23.6 31.5 47.2 31.5 47.2 Steel strengths controls Concrete strength controls Anchor pullout strength controls The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. The design data of all DeWALT anchor products is readily available. To download this software for free, go to www.dewaltdesignassist.com TECH MANUAL 213 DeWalt PRINTED 6/13 M24 C2/25 133
Material Information Material Information Material Specifications Threaded rod 1 3 2 Part no. Designation Material Carbon steel 4.8 1 Anchor rod Steel zinc plated 5 μm or hotdip galvanized 4 μm; Strength class 4.8, R m = 4 MPa; R p.2 = 32 MPa 2 Hexagon nut Steel zinc plated 5 μm or hotdip galvanized 4 μm; Strength class 4 3 Washer Steel zinc plated 5 μm or hotdip galvanized 4 μm Carbon steel 5.8 1 Anchor rod Steel zinc plated 5 μm or hotdip galvanized 4 μm; Strength class 5.8, R m = 5 MPa; R p.2 = 4 MPa 2 Hexagon nut Steel zinc plated 5 μm or hotdip galvanized 4 μm; Strength class 5 3 Washer Steel zinc plated 5 μm or hotdip galvanized 4 μm Stainless steel A4 1 Anchor rod Stainless steel 1.441 / 1.4571; Strength class 7, R m = 7 MPa; R p.2 = 45 MPa 2 Hexagon nut Stainless steel 1.441 / 1.4571; Strength class 7 3 Washer Stainless steel 1.441 / 1.4571 TECH MANUAL 213 dewalt PRINTED 6/13 134
Ordering Information Ordering Information PV5PRO adhesive Art. no. Type Box DFC131 41ml cartridge 1 15 Mixing nozzles Art. no. Type Length [mm] Box Carton Carton DFC1645 Adhesive mixing nozzle extension 2mm 2 1 DFC1642 Adhesive mixing nozzle extension 5mm 5 1 DFC16425 Adhesive mixing nozzle extension mm 1 DFC1643 Adhesive mixing nozzle extension 2mm 2 1 DFC16445 Adhesive mixing nozzle black 14 element 1 Cartridge guns Art. no. Type Box Carton Qty. PV5PRO Cartridge Mixing nozzle and extension DFC161 41ml Manual adhesive dispensing tool 1 1 DFC161 DFC16115 41ml Heavy duty manual adhesive dispensing tool 1 1 DFC16115 Accessories Art. no. Type Anchor dia. Length Box DFC1655 DEWALT blow pump 1 DFC167 SDS connection for steel brushes 1 2 DFC1675 3mm extension for steel brushes 3 1 2 DFC167 Steel brush for SDS 12mm diameter M8 17 1 1 DFC16715 Steel brush for SDS 14mm diameter M1 17 1 1 DFC1672 Steel brush for SDS 16mm diameter M12 2 1 1 DFC16725 Steel brush for SDS 18mm diameter 2 1 1 DFC1673 Steel brush for SDS 2mm diameter M16 3 1 1 DFC16735 Steel brush for SDS 22mm diameter 3 1 1 DFC1674 Steel brush for SDS 26mm diameter M2 3 1 1 DFC16745 Steel brush for SDS 3mm diameter M24 3 1 1 DFC1675 Steel brush for SDS 34mm diameter M27 3 1 1 DFC16755 Steel brush for SDS 37mm diameter M3 3 1 1 DFC1676 Steel brush for SDS 4mm diameter 3 1 1 Carton DFC169 Adhesive piston plug #14 M12 1 DFC1695 Adhesive piston plug #16 1 DFC169 Adhesive piston plug #18 M16 1 DFC16915 Adhesive piston plug #2 1 DFC1692 Adhesive piston plug #24(22) M2 1 DFC16925 Adhesive piston plug #25 1 DFC1693 Adhesive piston plug #28(27/29) M24 1 DFC16935 Adhesive piston plug #32 M27 1 DFC1694 Adhesive piston plug #35(34/36) M3 1 blow pump SDS connection steel brush Piston Plug TECH MANUAL 213 DeWalt PRINTED 6/13 135