Heat and Power Generation With Renewable Energy, Dublin 17 19 May 2011 Experience in Europe with small-scale industrial steam turbines in decentralised power plants Mr. Christoph Frey
Development of Siemens Turbomachinery Equipment GmbH Foundation of AG KK&K by merging three family-owned businesses and going public shortly thereafter Sale of turbocharger division to a subsidiary of BorgWarner Acquisition of HV-Turbo from NTR-Holding German Equity Partners Funds and management acquire a >95% stake in AG KK&K from BorgWarner 1899 1997 1998 BorgWarner purchases a 63% stake in AG KK&K from Penske 1999 2000 Acquisition of Schiele-PGW Turbomaschinen from Deutsche Steinzeug 2003 2005 Acquisition of Babcock Borsig s Turbo- Lufttechnik (TLT) 2006/2007 Siemens Turbomachinery Equipment GmbH Page 2 May 2011 Christoph Frey
A Comprehensive Steam Turbine Portfolio 200 Siemens utility steam turbines to 1 900 MW Siemens industrial steam turbines 5 to 200 MW Siemens predesigned steam turbines 45 kw to 10 MW Page 3 May 2011 Christoph Frey
Customers and Applications Our customers Main applications Producer of Pumps, Compressors IPP / Contracting / Engineering Energy-from-waste plants Utilities Smelters / Steel Wood / Paper Chemistry Petrochemistry / Refineries Food Sugar / Palmoil Ship / Offshore Waste-to-energy Mechanical Drives Biomass Cogen / CHP Heat-recovery Gas expansion Geothermal plants / ORC Page 4 May 2011 Christoph Frey
Basic Technical Values Live steam pressure: 3 131 bar_a Live steam temperature: dry sat. - 530 C Exhaust steam pressure: 0.08 29 bar_a Speed: 500 23 000 1/min Power: up to 10 000 kw Page 5 May 2011 Christoph Frey
Operating Principle: Steam Flow Steam flow: SST-060 (AFA / CFR / Condensing Module) Page 6 May 2011 Christoph Frey
Pre-designed Steam Turbines Product Lines The STE Steam Turbines complete the E O IP portfolio in the lower power range from 45 kw up to 10 MW SST-110 (TWIN) up to 7 000 kw SST-120 (TANDEM) up to 10 000 kw SST-050 up to 2 000 kw SST-060 (AFA, CFR) up to 5 000 kw G G Page 7 May 2011 Christoph Frey
Products & Markets Decentralised plants Increasing prices of fossil fuels Global warming Political pressure on use of renewable energy Increasing demand for electricity Unused energy sources Benefits of decentralised plants Satisfy own demands for electricty and process steam Take advantage of own energy sources like heat, biomass or waste Fuel from own industrial plant or the immediate vicinity avoid transport cost and logistic problems Independence of the national electricty grid As a matter of fact the interest in such decentral power plants is increasing. Page 8 May 2011 Christoph Frey
Products & Markets Turbine requirements Easy integration in the plant and the process Operation with ordinary steam parameters / minimised peripheral equipment necessary Pre-tested and ready-for-use for short erection and commissioning time High reliability Low investment costs Simple operation which results in low personnel costs Low operating costs Design considers future duty changes Low revamp costs Siemens pre-designed turbines in order to satisfy these criteria. Page 9 May 2011 Christoph Frey
Products & markets SST-110 (TWIN) Live steam Power generation from biomass (Miscanthus) in Great Britain SST-110 (TWIN-CA 36) Pressure controlled extraction HP Turbine Operating data: Live steam pressure: 41.0 bar a Live steam temperature: 450 C Condensing pressure: 0.1 bar a Electrical output: 2 650 kwe LP Turbine Condensation system Page 10 May 2011 Christoph Frey
Products & markets SST-110 (TWIN) example Eccleshall Biomass Farming for energy is a proposal for a 2 megawatt power plant for the generation of electricity fuelled by energy crops. This is enough to run 2000 average households. The main fuel, miscanthus (pictured) will be grown locally offering diversification opportunities and long term fuel supply contracts for up to 60 farms. A local Growers Group has already been established to coordinate fuel supply. Miscanthus is a non-invasive, sterile, perennial grass grown and harvested on local farms within a 25 mile radius of the plant. The Biomass Power Plant is designed to ensure there will be no additional noise nuisance above existing background noise during 24 hour operation. Emissions have been voluntarily set to a higher standard than the regulatory requirements for air quality. There will be no visible steam pump or odour emitted from the stack and performance will be monitored by Stafford Borough Council. The plant saves 1 tonne per hour of CO 2 which would be emitted generating electricity from fossil fuel. Page 11 May 2011 Christoph Frey
New development: SST-040 MINI-TURBINE as generator-drive Power output: 75 300 kw Inlet pressure: 4 40 bar (a) Inlet temperature: dry sat. up to 400 C Exhaust pressure: 0,2 7 bar (a) Applications: Features: Dimensions: Heath recovery Small CHP plants Solar Thermal plants Low-maintenance Extremly failure safe Compact design Quick-start compatible Short delivery time Length 2,5 m Width 1,9 m Height 2,0 m Page 12 May 2011 Christoph Frey
Features of the Pre-designed Steam Turbines Backpressure or condensing type Package unit design Oil unit integrated in base frame Nozzle group control valves available Optimized part load behavior Quick-start without pre-heating Tailor made ATEX version available Suitable for gas expansion Extremly robust design especially with high wetness in exhaust or uncleaned steam fast reparing Meet requirements of API 611 / 612* *if overhung design and integral gear is accepted vertical / horizontal assembly Suitable for ORC (Organic Rankine Cycle) Page 13 May 2011 Christoph Frey
Thank you for your attention! Page 14 May 2011 Christoph Frey