Structure evolution in the reduction process of FeO powder by hydrogen

Similar documents
Transcription:

37 2 163-167 2015 2 Chinese Journal of Engineering Vol 37 No 2 163-167 February 2015 100083 E-mail huxiaojun@ ustb edu cn 773 ~ 1273 K 873 K 973 ~ 1073 K 973 K 1023 K 973 K 1023 K 1173 K 2 min TF55 Structure evolution in the reduction process of FeO powder by hydrogen YANG Xiao-bo HU Xiao-jun CHEN Zhi-yuan DANG Jie FANG Fei CHOU Kuo-Chih State Key Laboratory of Advanced Metallurgy University of Science and Technology Beijing Beijing 100083 China Corresponding author E-mail huxiaojun@ ustb edu cn ABSTRACT The isothermal hydrogen reduction kinetics of FeO powder at 773 ~ 1273 K was investigated by thermogravimetry Above 873 K there was a turning point in the kinetic curve which indicated that the reduction mechanism changed An unusual temperature effect that the reduction rate decreased with increasing temperature was observed from 973 K to 1073 K To discuss the effect of product structure on the reduction rate of iron oxide the morphology of samples reduced at different temperatures and for different reaction time was observed by scanning electron microscopy It was shown that holes on the sample surface increased gradually the dendritic characteristic appeared with increasing temperature and the sintered phenomenon was obvious at 973 K and 1023 K At a certain temperature holes on the sample surface increased and the sintered phenomenon appeared gradually with prolonging reaction time At 973 K and 1023 K the sample kept fairly the original shape but at 1173 K just reacted for 2 min a large number of dendritic products appeared and sintered gradually Combining the morphology and kinetic curves it can be summarized that interfacial chemical reaction is the rate-limiting step in the initial stage of hydrogen reduction But as the reaction proceeds the reduced iron sinters and the compact structure of the reduced product hinders the outward diffusion of produced gas The rate-limiting step changes to the outward diffusion of produced gas which leads to the decrease of the reduction rate of iron oxide by hydrogen KEY WORDS hydrogen reduction reduction kinetics temperature effect ferrous oxide CO 2 2013-10 -24 51090384 50834007 2010D009006000001

164 37 2 CO 2 ULCOS COURSE50 H 2 CO 2 1-19 20 70 Turkdogan Vinters 2 1 FeO X Fig 1 XRD pattern of the FeO powder 2012 POSCO Kim 19 FeO 1 FeO Fe 3 O 4 Fe 2 FeO Fig 2 Morphology of the FeO powder 190 ~ 200 75 ~ 80 μm X 1 2 HCT -2 10 K min - 1 H 2 40 ml min - 1 ± 0 5% 100 mg 773 ~ 1273 K ξ = W 0 - W 1 ΔW max W 0 W t ΔW max ΔW max = W 0 - W 3 FeO FeO Fig 3 Isothermal reduction curves of the FeO powder with pure hydrogen at different temperatures 3 FeO 973 ~ 1073 K 973 ~ 10 min 0 6 ~ 1173 K 0 8 973 K 190 min 773 K 873 K 1 4 12 17 2

165 3 3 2 4 773 K 105 min 873 K 773 K 64 min 973 K 190 min 1023 K 93 min 1073 K 873 K 72 min 1173 K 35 min 973 K 1023 K 4 5 6 7 973 1023 1073 K 1173 K 1173 K 2 4 6 8 min 1173 K 5 973 K Fig 4 4 a 773 K b 873 K c 973 K d 1023 K e 1073 K f 1173 K Morphologies of samples after reduction at different temperatures a 773 K b 873 K c 973 K d 1023 K e 1073 K f 1173 K Fig 5 5 973 K a 2 min b 4 min c 6 min d 8 min e 190 min Morphologies of samples for different reaction time at 973 K a 2 min b 4 min c 6 min d 8 min e 190 min

166 37 2 2 min 2 min 4 ~ 8 min 7 6 1023 K 973 K Fig 6 6 1023 K a 2 min b 4 min c 6 min d 8 min e 93 min Morphologies of samples for different reaction time at 1023 K a 2 min b 4 min c 6 min d 8 min e 93 min Fig 7 7 1173 K a 2 min b 4 min c 6 min d 8 min e 35 min Morphologies of samples for different reaction time at 1173 K a 2 min b 4 min c 6 min d 8 min e 35 min

167 4 Turkdogan E T Vinters J V Gaseous reduction of iron oxides Part Ⅲ Reduction-oxidation of porous and dense iron oxides and iron Metall Trans 1972 3 6 1561 5 Tien R H Turkdogan E T Gaseous reduction of iron oxides Part Ⅳ Mathematical analysis of partial internal reduction-diffusion control Metall Trans 1972 3 8 2039 6 Gallegos N G Apecetche M A Kinetic study of haematite reduction by hydrogen J Mater Sci 1988 23 2 451 7 Farren M Matthew S P Hayes P C Reduction of solid wustite in H 973 ~ 1073 K 2 /H 2 O /CO /CO 2 gas mixtures Metall Mater Trans B 1990 21 1 135 8 Lin H Y Chen Y W Li C P The mechanism of reduction of iron oxide by hydrogen Thermochim Acta 2003 400 1-2 61 9 Morales R Du S C Seetharaman S et al Reduction of Fe 2 MoO 4 by hydrogen gas Metall Mater Trans B 2002 33 4 589 10 Morales R Du S C Seetharaman S Reduction kinetics of Fe 1273 K 2 MoO 4 fine powder by hydrogen in a fluidized bed Metall 4 12 Bonalde A Henriquez A Manrique M Kinetic analysis of the 773 ~ 1273 K iron oxide reduction using hydrogen-carbon monoxide mixtures as 973 ~ 1073 K reducing agent ISIJ Int 2005 45 9 1255 13 Pineau A Kanari N Gaballah I Kinetics of reduction of iron oxides by H 2 Part Ⅰ Low temperature reduction of hematite Thermochim Acta 2006 447 1 89 973 K 1023 K 14 Pineau A Kanari N Gaballah I Kinetics of reduction of iron oxides by H 2 Part Ⅱ Low temperature reduction of magnetite Thermochim Acta 2007 456 2 75 15 Jozwiak W K Kaczmarek E Maniecki T P et al Reduction behavior of iron oxides in hydrogen and carbon monoxide atmospheres Appl Catal A 2007 326 1 17 16 Pang J M Guo P M Zhao P et al Study on kinetics of hematite reduction by hydrogen at low temperature Iron Steel 2008 43 7 7 2008 43 7 7 1 Olsson R G McKewan W M Diffusion of H 2 -H 2 O through porous iron formed by the reduction of iron oxides Metall Trans 1970 1 6 1507 2 Turkdogan E T Vinters J V Gaseous reduction of iron oxides Part Ⅰ Reduction of hematite in hydrogen Metall Trans 1971 2 11 3175 3 Turkdogan E T Olsson R G Vinters J V Gaseous reduction of i- ron oxides Part Ⅱ Pore characteristics of iron reduced from hematite in hydrogen Metall Trans 1971 2 11 3189 Mater Trans B 2003 34 5 661 11 Fruehan R J Li Y Brabie L et al Final stage of reduction of iron ores by hydrogen Scand J Metall 2005 34 3 205 17 Hayes P C Stability criteria for product microstructures formed on gaseous reduction of solid metal oxides Metall Mater Trans B 2010 41 1 19 18 Hayes P C Analysis of product morphologies and reaction mechanisms on gaseous reduction of iron oxides Steel Res Int 2011 82 5 480 19 Kim S M Jung J Kim K H et al Utilization of hydrogen in ironmaking / / International Symposium on CO 2 Reduction in Steel Industry ISIJ Tokyo 2012 71