Chios Club Conference WBTS - Oct 21 st 2014 Andreas Toliopoulos
SUNRUI is a fully-owned subsidiary of CSIC Six Business Units Seawater Desalination Ballast water Treatment Electrochlorination Sewage Treatment Cathodic Protection Coating Protection State owned, solid company ensures continuous future support Expansion of production capacity up to 1000 sets/yr to serve anticipated demand onwards 2015-2016 Extensive experience from land base applications in nuclear and thermal plant
Type Approvals IMO Approval (May, 2012) 2011.3 2012.8 2013.2 2013.4 2013.5 2013.5 2014.6 Beg 2014 for final USCG Approval Sunrui commits to upgrade FOC, installed or ordered systems if USCG apply stricter requirements in the future
Commercialization Capacity Reference List (Till 2014.10) 1000 Sets 314 From 2015 219 Up to Now 500 Sets 73 121 Before 2014 100 Sets Ordered Vessels Systems Delivered BalClor first installation: oil tanker Rong Chi Japanese 12K DWT BC (retrofitting)
Filtration: Installation Purpose: Remove large size marine organisms or suspended particles with dimension over 50μm, reducing total amount of solid materials. Electrolysis: Dilute high concentrated Sodium Hypochlorite solution to effectively kill planktons, spores, pathogens, larvae, viruses and other marine organism. Neutralization: NaCl + H 2 O NaOCl + H 2 Adding neutralization agent to main water pipe during de-ballasting process to neutralize TRO in ballast water, in order to meet D-2 discharging regulation.
Filtration Unit Filtering precision: 40-50 μm Option for an horizontal (Filtersafe) or a vertical backflashing filter (Bollfilter) Super Duplex Stainless Steel, long life of candles Low head loss, no cutoff during backwashing Professional design, easy to maintain New improved designs (new type 6.18.3 by Boll) Several different draining methods
Side-stream Technoogyl Side-stream Electrolysis Technology Small flow Small Size Easy Installation on retrofits Low power consumption 1-2% side flow no pressure drop no auxiliary pumps Small increase of system size when treatment flow increases No changes on the main pipeline Small size piping Easy retrofit High electrolyzing efficiency Model Blst pump capacity (m3/h) Side stream flow (m3/h) Power (kw) Filter dimensions (mm) Electrolysis unit dimensions (mm) BC 1000 2 X 350 12 28 780 X 630 X 1650 (X2) 2100 X 1600 X 2350 (X1) BC 2000 2 X1000 20 70 1180 X 950 X 2300 (X2) 2200 X 1800 X 2810 (X1) BC 3000 (X2) 2 X 3000 2 X 36 2 X 105 1525 X 1335 X 3395 (X2) 2800 X 2100 X 3030 (X2)
Electrolysis Unit holds the intellectual property right of the core part - the electrolyzer One step disinfection No treatment during deballasting Plate-tubular Electrolyzer - High Efficiency No maintenance Guaranteed to cover Vessel s lifetime Integrated design components sourced from leading worldwide suppliers 25 years experience of continuous operation on land installations of nuclear and thermal plants cooled with seawater
Electrolysis Unit Modular type : modules can be separated into 3-7 parts, convenient for space allocation in retrofits Switch off rectifier Hot plug-in design Efficiency 90% Size of side stream pipes DN40-max DN100 Sea water storage on APT or salt tank installation for low salinity ports (2-10psu) Suitable for muddy water Min water temp 2 C. For lower temp a heat exchanger should be installed Start -Stop Push button operation fully automated fully recordable
Electrolysis Unit (Safety) H2 is a by-product of all ballast treatment systems involving electrolysis, incurring safety issues Advanced H2 treatment process with a H2 removal rate of above 99% Safety tested and approved in nuclear station applications Full redundancy in operation by one stand by 1 2 3 blower Air pressure detector (EDU fan pressure switch) Sparkle eliminator (Fireproof ventilation head) Hydrogen leakage detector (Hydrogen detector in engine room) Proprietary design of cyclone and baffle tank
Deballasting and Neutralization Blender Suitable for all types of voyages Min required retention in WBT to meet IMO criteria 24h Automatic operation of neutralizer when TRO>0,1ppm Neutralizing agent is Na2S2O7 cheap and widely available Control Box Neutralization Tank Metering pump Cost of neutralization 2-3 days after ballasting (TRO 1ppm), equals 0,5 USD / 1000m3 TRO Sensor
Watch Video Of Operation
Other spares/cons umables Filter unit Neutrali zation unit TRO sensors Core electrolysis unit Power consumption Assumpt Operating and maintenance Total ballast pump capacity 1.500 6.000 Total ballast water capacity MT 25.000 100.000 Power consumption ballasting (normal/worse case operation) KW/h 39 75 158 300 Power consumption deballasting KW/h 2 2 Power consumption KWH/MT KWh/MT 0,03 0,05 0,03 0,05 ANNUAL COST (HFO price=500usd/mt-scf=200g/kwh) USD 818,00 1.530,00 3.180,00 6.030,00 1 2 Electrodes excpected lifetime hours 43.800 43.800 43.800 43.800 Electrodes replacement cost USD 0 0 0 0 Electrodes cleaning agent cost USD 0 0 0 0 ANNUAL COST 0 0 0 0 No. of installed units 2 2 2 2 Reagent kit $/kit 400 400 400 400 Reagent kit life time month 6 6 6 6 Tubing/cuvette kit $/kit 200 200 200 200 Tubing/cuvette kit life time year 24 24 24 24 Check valve flushing kit $/kit 100 100 100 100 Check valve flushing kit lifetime year 24 24 24 24 ANNUAL COST 1.900 1.900 1.900 1.900 Assumed Remained TRO ppm 1 1 Annual consumption 286 286 1.174 1.174 ANNUAL COST USD 143 143 587 587 No of filters 2 2 2 2 ion No of ballasting year 12 12 Basket/screen need replacement $/year (per unit) 1.000 1.000 3.200 3.200 Gasket/seals replacement $/year (per unit) 300 300 300 300 ANNUAL COST 2.600 2.600 7.000 7.000 H2 sensors $/year (per unit) 0 0 0 0 Pump $/year (per unit) 100 100 100 100 Pressure guage $/year (per unit) 0 0 0 0 Fuse/electrical $/year (per unit) 5 5 5 5
Corrosion control and coatings safety During IMO certification process, assigned an authorised testing institution to perform a 6 months comprehensive experiment of corrosion in treated ballast water. Experiment results showed that ballast water treated by BalClor BWMS had no additive effects on corrosion and had no detrimental effects on coating system. Trea Seaw Hypochlorite concentration less than 10ppm is safe for coating Natural Seawater No corrosion effect on PSPC coated st
Sunrui BalClor RELIABLE SIMPLE EFFECTIVE - ECONOMICAL Thank You!