CONCRETE PRESSURE PIPE ENGINEERED VERSATILE LONG LASTING HIGH PRESSURE CAPACITIES EASY ECONOMICAL INSTALLATIONS BUILT-IN CORROSION PROTECTION
CONCRETE PRESSURE PIPE Concrete Pressure Pipe (CPP) is an engineered product that combines the best features of concrete and steel to create a robust, safe structure. CPP is considered a rigid pipe design where majority of the structure comes with the pipe. Other pipe materials and designs are flexible which rely on the bedding and backfill to support the system, increasing the risk of installation issues and failures. CPP is used in a wide variety of applications which include transmission mains, distribution feeder mains, power plant systems, sewage force mains, gravity sewers, subaqueous lines, water intake and discharge lines and industrial pressure lines. decastltd.com
MANUFACTURED 100% INDOORS UNDER CONTROLLED CONDITIONS
C301L LINED CONCRETE PRESSURE PIPE Lined CPP consists of a welded steel cylinder, steel joint rings, a centrifugally placed concrete lining, high tensile steel wire and a dense cement mortar coating over the prestressing wire and core. An O-Ring rubber gasket is incorporated at each joint for water tightness and flexibility. QUALITY IS NEVER AN ACCIDENT. IT S THE RESULT OF INTELLIGENT EFFORT Nominal Pipe Pipe Inside Core Thickness Deep Joint Depth Joint Bell Outside Barrel Outside Standard Laying Length (m) Mass Per Pipe (kg) Standard Truckload 400 406 25 470 572 508 1,404 24 450 457 29 527 629 565 1,649 18 500 508 32 584 686 622 1,832 18 600 610 38 699 800 737 2,320 18 750 762 48 870 972 908 3,419 8 900 914 57 1,041 1,143 1,080 4,335 8 1050 1,067 67 1,200 1,302 1,251 5,923 4 1200 1,219 76 1,372 1,473 1,422 7,510 4 1350 1,372 86 121 1,565 1,667 1,594 8,915 2 1500 1,524 95 124 1,738 1,838 1,765 10,014 2 Designed to AWWA C304 and Manufactured to AWWA C301 Dimensions are for reference and provided for your information only. Contact DECAST for detailed drawings Mass per pipe is provided as a guide only, it can vary based on pipe design. Contact DECAST for an actual mass per pipe for a specific pipe and project conditions decastltd.com
MORTAR COATING PRESTRESSING WIRE CONCRETE CORE STEEL BELL RING STEEL SPIGOT RING STEEL CYLINDER GROUT AFTER LAYING PRESTRESSING WIRE STEEL CYLINDER STEEL BELL RING RUBBER O-RING GASKET MORTAR COATING BELL OUTSIDE BARREL OUTSIDE JOINT STANDARD JOINT DEPTH STEEL SPIGOT RING CORE THICKNESS GROUT PLACED IN FIELD OR OTHER PROTECTION LAYING LENGTH PIPE INSIDE
C301E EMBEDDED CONCRETE PRESSURE PIPE Designed to AWWA C304 and Manufactured to AWWA C301 Dimensions are for reference and provided for your information only. Contact DECAST for detailed drawings Mass per pipe is provided as a guide only, it can vary based on pipe design. Contact DECAST for an actual mass per pipe for a specific pipe and project conditions Embedded CPP consists of a welded steel cylinder, steel joint rings, a vertically cast concrete core, high tensile steel wire and a dense cement mortar coating over the wire and the core. An O-Ring rubber gasket is incorporated at each joint for water tightness and flexibility. MORTAR COATING PRESTRESSING WIRE CONCRETE CORE STEEL SPIGOT RING STEEL BELL RING STEEL CYLINDER
Nominal Pipe Pipe Inside Core Thickness Deep Joint Depth Joint Barrel Outside Standard Laying Length (m) Mass Per Pipe (kg) Standard Truckload 1650 1,676 127 111 1,781 1,981 13,677 2 1800 1,829 140 1,943 2,159 16,181 2 1950 1,981 152 117 2,095 2,337 18,745 1 2100 2,134 165 2,255 2,518 21,737 1 2250 2,286 165 124 2,410 2,670 23,081 1 2400 2,438 165 124 2,569 2,822 24,546 1 2550 2,591 165 152 2,715 2,975 26,378 1 2700 2,473 171 152 2,873 3,140 28,637 1 2850 2,896 181 152 3,064 3,311 31,385 1 3000 3,048 190 152 3,216 3,483 4.887 29,469 1 3150 3,200 200 152 3,369 3,686 4.887 30,593 1 3300 3,353 210 152 3,521 3,826 4.887 33,134 1 3450 3,505 219 152 3,673 3,997 4.887 36,017 1 3600 3,658 229 152 3,826 4,169 4.887 38,949 1 PRESTRESSING WIRE STEEL CYLINDER GROUT AFTER LAYING MORTAR COATING STEEL BELL RING RUBBER O-RING GASKET BARREL OUTSIDE JOINT STANDARD JOINT DEPTH CORE THICKNESS LAYING LENGTH STEEL SPIGOT RING GROUT PLACED IN FIELD OR OTHER PROTECTION PIPE INSIDE
ENGINEERING SERVICES Engineering consultation for specific design requirements and customized solutions Consultation on connections to existing water services Contact sales@decastltd.com for a quotation on anything of the above services, and contact engineering@decastltd.com for engineering consultation or support Shop drawings may be prepared prior to contract award in some cases Shop drawings for the design and manufacture of CPP and fittings are sealed (stamped) by a Professional Engineer. DECAST holds Certificate of Authorization license #11600360 issued by the Professional Engineers Ontario ENGINEERING SERVICES FEATURES Pipeline projects often require a complicated geometry. The adaptability of CPP with standard and custom-design special fittings (bends, tees, reducers, etc.) gives practical solutions to the piping system designer Custom fittings designed and manufactured specifically for each project Mechanically Restrained Joints, Double Gasket Air-Testable Joints, Customized Joints are also available CPP shipments include gaskets, lubricant and diapers for field grouting of joints. Grout is not included decastltd.com
CPP TAPPING SYSTEMS Tapping CPP is a common occurrence in today s public works projects. DECAST field services are fully equipped to provide the technical expertise, material and installation services to make service taps up to 1200mm in diameter (and larger under certain circumstances) on any type of pressure pipe. In most cases, this work can be done under pressure without interrupting services LINED CYLINDER PIPE EMBEDDED CYLINDER PIPE Nominal Pipe Maximum Tap Nominal Pipe Maximum Tap 400 300 450 350 500 400 600 450 1050 750 1200 900 1350-3600 * * Two sizes smaller than nominal pipe diameter 750 500 900 600 1050 750 1200 900 1350 1050 1500 1200 Dimensions are for reference and provided for your information only. Contact DECAST for detailed drawings
+ AFTER HOURS & EMERGENCY SERVICES Our emergency services line is available 24/7. DECAST provides the following services: Certified field technicians with broad expertise - field welding, resin injection, installation support and consulting Emergency closure sections in stock Manufacturing capacity to produce fittings rapidly Fleet trucks available for delivery at any time Welding crew and equipment mobilized when you need them Resin injection crew and equipment available upon request Crews are fully certified for confined space Our field technicians have access to engineering staff at any time for assistance with designing special fittings for special repair situations.! % CPP Services Line: 1.888.835.7940 cppservices@decastltd.com
CONCRETE PRESSURE PIPE AFTER HOURS AND EMERGENCY SERVICES! % CPP Services Line: 1.888.835.7940 cppservices@decastltd.com Contact us now for concrete pressure pipe installations, service and repairs. Our emergency services line is available 24/7
CONTACT! % Rob Micieli 416.605.7374 Vice President, Sales Mauro DeFranco, P.Eng. 647.500.3789 Technical Sales Engineer Frank Mazza, C.E.T. 416.520.2779 Sales John Pozzobon, C.E.T. 905.302.1062 Sales Martin Fischer 705.796.8868 Sales Jenny Ogden 705. 734. 2892 Manager, Shipping ext 2240 SALES sales@decastltd.com ENGINEERING engineering@decastltd.com INFO & INQUIRIES info@decastltd.com 0 DECAST Ltd. 8807 County Road 56 Utopia, ON L0M 1T0 1.800.461.5632 705.734.2892 David Archer, P.Eng. 705.715.1269 Engineering & Business Development WEB 4 www.decastltd.com decastltd.com