Lightweight solutions through innovation Engineering Extrusion profiles Components Assemblies Modern surfaces for selected, challenging customers with special demands calling for intense service and/or sophisticated technology
Abstract of afc Established in 1997 Legal form: Engineering & Trading Co. Ltd. (Entwicklungs- und Handels GmbH) Owner and CEO: Ing. Franz Sterkl Turnover: approx. 5 million, 7 employees Innovative business model: unique engineering competence pool production 12 press plants 22 machining companies 15 surface finishing companies 5 engineering offices 1 million linear meters of profiles, 200,000 components, 20,000 bent parts per year 40 different alloys in use 2
Turnover & industries 1% 1% 5% 5.000.000 4.000.000 3.000.000 2.000.000 1.000.000 0 15% 10% 18% 20% 30% Development of turnover Rail Interior fitting Mechanical engineering Automotive Construction Electrical engineering Photovoltaics Aviation 3
5 fields of business Engineering & consulting Added value of extrusion profiles Machined components Pre-finished assemblies Modern surfaces End-to-end service: afc is your one-stop company for services from engineering and extrusion profiles to prefinished components and assemblies, giving you a single partner of contact and a single supplier. www.alu-future.com 02.08.2017 4
Engineering & consulting Complete technology competence in aluminium Our aim is the best technical solution Optimization of the complete manufacturing chain profile machining surface assembling logistics Promptness time to market specialists can decide immediately Key individual services: - new product engineering, brainstorming for new ideas, problem solution and product optimization - feasibility studies, cost analyses - design, engineering, working out details and choosing alloys - optimal solutions for connections - static and dynamic sizing - functional surfaces via nanotechnology, etc. - models, prototypes, samples, pre-series supply - mounting instructions, CE labels, etc. - product-related quality planning, fault analysis and working out solutions - engineering programs in use: A-Cad, Pro-Eng., Inventor, CATIA, 5
Extrusion profiles 51 modern extruders from 400 to 6,000 tons of molding pressure 40 alloys refer to alloy table (in German) www.alu-future.com Profile weights from 0.03 kg/m to about 120 kg/m Circumscribed profile diameters from about 2 mm to about 550 mm Profile lengths from about 1.2 m to about 26 m Seamless pressed pipes and extruded profiles Precision profiles and roll straightening plant 6
Components 22 machining companies, about 100 machine tools CNC machining 3-axis machining of small parts up to 26 m 5-axis machining of small parts up to 12 m 2 modern bar lathes Punching short part punchers long part punchers, up to 6 m with automatic feed Special machine tools for large-scale production Bending curling mandrel bending stretch bending 7
Pre-finished assemblies Screws, self-tapping screws, helicoils, rivets, insert nuts Welding in accordance with various standards, including EN15085-1-5 Friction stir welding (FSW) Gluing, according to DIN 6701-2 Mounting and assembling components to assemblies Clipping, rolling together, pressing, crimping, telescoping Rolling in plastic webs (thermal insulation) Product-related, bespoke packaging type and unit 8
Modern surfaces Natural anodizing up to a length of 18 m, C0 (E0) C31 to C35 standard colors, special color anodizing Hard anodizing up to 450 Hv, layer thickness up to about 50 Powder coating up to 6 m in all RAL colors Grinding, brushing, sandblasting, glass bead blasting Wet painting, also in accordance with very specific painting instructions Stainless steel design, chromium plating, Alodine, teflon coating Protective and design foiling Screen and pad printing Innovative nanotechnology surfaces 9
Innovative business model Lean company structure Unique engineering competence The best possible production system for the profile/component in question Single partner of contact for you Our aim is the OPTIMAL PRODUCT, not capacity utilization BEST VALUE FOR MONEY www.alu-future.com 02.08.2017 10
Selected industries Facades Railway vehicles Interior fitting Production engineering Construction, window and facade industry Interior fitting, furnishing, furniture Railway vehicle industry and railroad engineering Mechanical engineering Electrical engineering, electronics, A/C Solar industry and photovoltaics Design, advertising, architecture Medical engineering, sports Solar industry Vehicles / motorcycles www.alu-future.com Automotive 02.08.2017 11
Referrals 12
Contractual pool production 3 press plants 9 machining companies 3 surface finishing companies 5 engineering offices 14
Pool press plants 47 presses Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB QualityQuality in in presses no. 9001 16949 14001 18001 6.1 Reg.no. Electro 97/23/EC vehicles 50001 15088 1090 15085-2 729 3834-2 4113-3-C 6701-2 OFI C2531 coat anod tons tons Presses PS1 X X X X X X X X X X X 60.000 15.000 13 PS2 X X X X X X 55.000 1.000 8 PS3 X X X 45.000 9.000 2 PS4 M X X X X 45.000 1.500 3 PS5 M X X 50.000 28.000 3 PS6 X X X 22.000 500 3 PS7 X X X X X X X 25.000 10.000 6 PS8 X X X X X X 45.000 3.000 3 PS9 X X 2.000 200 4 PS10 X 2.000 400 2 351.000 68.600 47 15
Pool machining plants 80 machines Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB QualityQuality in in presses no. 9001 16949 14001 18001 6.1 Reg.no. Electro 97/23/EC vehicles 50001 15088 1090 15085-2 729 3834-2 4113-3-C 6701-2 OFI C2531 coat anod tons tons Machining in in in Hours Hours Pc. M1 X 5.400 1.000 1 M2 X X X X X X X X X X X 54.000 30.000 5 M3 X 20.000 10.000 7 M4 X X X X 40.000 5.000 20 M5 X 12.000 5.000 5 M6 X X X X 100.000 20.000 12 M7 X X X X X X X 100.000 20.000 2 M9 X 20.000 5.000 3 M10 X 20.000 5.000 4 M11 2.000 1.000 2 M12 X 2.000 1.000 1 M13 X X X X 20.000 5.000 5 M14 10.000 2.000 3 M15 X 5.000 500 5 M16 X X 5 410.400 110.500 80 16
Pool surface finishing companies 25 systems Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB Quality Quality in in presses no. 9001 16949 14001 18001 6.1 Reg.no. Electro 97/23/EC vehicles 50001 15088 1090 15085-2 729 3834-2 4113-3-C 6701-2 OFI C2531 coat anod tons tons Surface in in in m² m² Pc. S1 X X X X X X X X X X X 2 S2 X 2 S3 X X 1 S4 X X X X X 3 S5 X X X X 3 S6 X X X X S7 X X X X 2 S8 X X 1 S9 1 S10 X X 7 S11 X X X 3 S12 X S13 X X S14 X 25 17
Pool engineering partners Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB QualityQuality in in presses no. 9001 16949 14001 18001 6.1 Reg.no. Electro 97/23/EC vehicles 50001 15088 1090 15085-2 729 3834-2 4113-3-C 6701-2 OFI C2531 coat anod tons tons Engineering E1 E2 E3 E4 E5 E6 X X X 18
Photo show of applications Page 19 Extrusion profiles Page 23 Survey of small and medium-sized profiles Page 25 CNC machined profiles Page 36 Punched profiles Page 38 Bent profiles Page 42 Component survey Page 43 Assemblies Page 48 Surfaces www.alu-future.com 02.08.2017 19
Extrusion profile Lamp housing 20
Extrusion profile Pneumatic cylinder 21
Extrusion profile Mounting rail in shop fitting 22
Extrusion profile Integrated cylinder for photovoltaics 23
Extrusion profile Survey of small profiles 24
Extrusion profile Survey of medium-sized profiles 25
CNC machined profile Furniture industry 26
CNC machined profile Carrier rail in electronics housing 27
CNC machined profile Electronics component 28
CNC machined profile Step tread in railway vehicle 29
CNC machined profile Guide rail in mech. engineering 30
CNC machined profile Electronics housing with cooling ribs 31
CNC machined profile Pneumatics component 32
CNC machined profile Hydraulic cylinder 33
CNC machined profile Mount for infrared panel 34
CNC machined profile Lock block for safety door 35
CNC machined profile Small parts in medical engineering 36
Punched profile Punched short parts 37
Punched profile Punched long parts 38
Bent profile Support frame in medical engineering 39
Bent profile Cooling coil for transformer 40
Bent profile and 5-axis CNC machined 41
Bent profile Stylish coat hanger 42
Component survey Sawn and CNC machined profiles 43
Assembly Welded carrier for fitness devices 44
Assembly Snow lance with flange 45
Assembly Pneumatic cylinder with piston 46
Assembly Step tread in railway vehicle 47
Assemblies Bent and welded profiles 48
Surfaces Anodizing, powder coating, 49
Surfaces Design foil 50
Examples Engineering & consulting Innovative design of profile cross-section in combination with very small production tolerances makes pioneering pneumatic cylinder possible. Innovative, high-precision combination of smallest and large profiles as well as path breaking surface treatment helps novel humidifier to conquer the market. Stylish safety lock block made of hard alloy replaces very expensive stainless steel solution offering great annual saving potential. Innovative design and combination of snap-in solution made from aluminium and plastic profiles with accessories for cable routing skirting saves mounting time. 51