THE COMPANY PROFILE Asil Celik was established in 1974 to produce special and alloyed steel mainly for the automotive industry, automotive components, machine tool manufacturing and defence industries. The steel plant was put into operations in 1979. Basic Engineering services and advanced production technology were supplied by Thyssen Edelstahlwerke AG of Germany. Ishikawajima - Harima Heavy Industries Co. Ltd. (IHI) of Japan manufactured the main machinery of the plant. Kaiser Engineers International Inc. of the US provided consultancy services.
THE COMPANY PROFILE Asil Çelik, with 570.000 m2 land, is located nearby Bursa. Bursa is mainly the center of the automotive industry in Turkey. The crude steel capacity is 480.000 Mtons/year. Hot rolled product capacity is 410.000 Mtons/year.
THE COMPANY PROFILE Asil Çelik produces high quality alloyed, non alloyed and high alloyed hot rolled steel products some of which is being heat treated and fully conditioned to meet the specifications of the automotive
STEEL MELT SHOP / SCRAP CONTROL & PREPARATION SCRAP CONTROL & PREPARATION 70% of the scrap is imported from Black Sea countries (especially Russia, Armenia) with a copper content less than 0.25 %. 100% of the scrap is examined by radioactive detector at the entrance of the Plant.
STEEL MELT SHOP / PROCESS FLOWCHART SCRAP PREPARATION ELECTRIC ARC FURNACE (70 Mtons) LADLE FURNACE (2 units) VACUUM DEGASSING (2 units) CONTINUOUS CASTING INGOT CASTING
STEEL MELT SHOP / EAF ELECTRIC ARC FURNACE MADE BY : DANIELI STARTING : 2005 CAPACITY : 70 tons POWER : 60 MVA TYPE : ECCENTRIC BOTTOM TAPPING TAP TO TAP: 60 Min. OTHER : - OXY FUEL JET BURNERS (4 units) - AUTOMATIC MATERIAL FEEDING SYSTEM
STEEL MELT SHOP / LF LADLE FURNACE # OF FURNACE : 2 UNITS MADE BY : LECTROMELT & DANIELI STARTING : 1988 / 2007 CAPACITY : 70 tons POWER : 11 MVA
STEEL MELT SHOP / VD VACUUM DEGASSING # of VD : 2 UNITS MADE BY : IHI & MARTI STARTING : 1979 / 2007 CAPACITY : 70 tons PERFORMANCE : Less than 1 Torr (mm Hg)
STEEL MELT SHOP / INGOT CASTING INGOT SIZE TOP : 550x550 mm BOTTOM : 430x430 mm WEIGHT : 2.8 tons Ingot Casting Bottom Pouring Type Ingot Casting Ingot Stripping
STEEL MELT SHOP / CONTINUOUS CASTING TURRET TUNDISH - 135x135 mm. (3.5-12 m) - 160x160 mm. (3.5-12 m) - 240x240 mm. (2.5-6 m) - 4 Strands, with a radius of 10 meters - EMS in moulds - Shrouded Casting OXY-TORCH CUTTING
BLOOM AND BILLET MILL 75-220 mm Ø 50-240 mm RCS WALKING BEAM FURNACE SOAKING PITS DESCALING BLOOMING MILL HOT SCARFING BILLET MILL
BLOOM AND BILLET MILL SOAKING PITS (6 soaking pits) 40 tons/hr BLOOMING MILL 250.000 tons / year Walking Beam Furnace 90 tons / hr
BLOOM AND BILLET MILL Hot Scarfing Machine Speed : 17-76 m/min Cooling Beds Billet Mill
BLOOM AND BILLET CONDITIONING LINE PROFILE STRAIGHTENING Q&T and HEAT TREATMENT FURNACES SHOT BLASTING AUTOMATIC ULTRASONIC CONTROL DESPATCH SURFACE DEFECT TEST SPOT GRINDING PACKAGING
BLOOM AND BILLET INSPECTION LINES Surface Defect Test THERM-O-MATIC Automatic Ultrasonic & Surface Defects Control (110-220 mm) Automatic Ultrasonic Control
MEDIUM SECTION MILL 19 75 mm Ø 50 70 mm RCS Flats Hexagonals 6 18 mm Ø Wire Rod 19 60 mm Ø Garret WALKING BEAM TYPE REHEATING FURNACE DESCALING ROLLING
MEDIUM SECTION MILL CAPACITY: 200.000 tons / year Walking Beam Furnace Rolling
MEDIUM SECTION CONDITIONING LINE PROFILE STRAIGHTENING SHOT BLASTING Q&T and HEAT TREATMENT FURNACES CROSS ROLLED STRAIGHTENING AUTOMATIC ULTRASONIC CONTROL DESPATCH SURFACE DEFECT TEST (CIRCOFLUX) SPOT GRINDING PACKAGING
MEDIUM SECTION INSPECTION LINES ROTARY MULTY PROBE TYPE AUTOMATIC ULTRASONIC SURFACE DEFECTS TEST EQUIPMENT (CIRCOFLUX) Mix-up Testing
HEAT TREATMENT FACILITIES QUENCHING AND TEMPERING FURNACES - OFU (15.000 tons/year) / 1990 - OLIVOTTO (2 sets) (70.000 tons/year) / 2009 TOTAL CAPACITY : 85.000 tons/year
HEAT TREATMENT FACILITIES HEAT TREATMENT FURNACES - IHI (1979) : 55.000 tons/year - AS (2007) : 55.000 tons/year TOTAL CAPACITY : 110.000 tons/year Types of Heat Treatment which can be applied; - SOFTENING - NORMALIZING - SPHEROIDIZING - ANNEALING
CHEMISTRY LABORATORY - ARL 4460 OES - ARL 3460 OES LECO N/O Determinator LECO C/S Determinators ARL X-RAY Spectrometer
MECHANICAL TESTING LABORATORY Tensile Testing Machine (max. 40 tonnes loading capacity) Universal Hardness Testing Machine Automatic Jominy Testing Machine Impact Testing Machine
METALLOGRAPHY LABORATORY Manual and Semiautomatic grinding and polishing machines Mounting Microscopes, Stereoscope, Micro Hardness Equipment
STEEL GROUPS PRODUCED IN ASİL ÇELİK Structural Steels Heat Treating Steels Micro Alloyed Steels Boron Steels Ball Bearing Steels Freecutting Steels Cold-Hot Working Tool Steels Spring Steels Case Hardening Steels Tool Steels High Carbon Stainless Steels
OUR PRODUCTS
OUR PRODUCTS
SAMPLES PRODUCED FROM OUR PRODUCTS Automotive Parts
SAMPLES PRODUCED FROM OUR PRODUCTS Machinery Parts High Pressure Tubes Defence Industry
QUALITY CERTIFICATES
SOME CUSTOMER APPROVALS FORD (Q 101) ZF Friedrichshafen AG CATERPILLAR EATON Truck Components Operations, N.A. DANA Spicer Heavy Axle & Brake Division RENAULT TOFAŞ/FIAT MAN FEDERAL MOGUL FAG DELPHI DIESEL SYSTEMS BOSCH REXROTH BOSCH DIESEL SYSTEMS, etc.
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