CONTENTS CHAPTER 1... 1 1.0 PROJECT SUMMARY... 1 CHAPTER 2... 2 2.0 INTRODUCTION... 2 (I) IDENTIFICATION OF PROJECT AND PROJECT PROPONENT... 2 (II) BRIEF DESCRIPTION OF NATURE OF THE PROJECT... 2 (III) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT... 3 CHAPTER 3... 4 3.0 PROJECT DESCRIPTION... 4 (I) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH COORDINATES... 4 (II) DETAILS OF THE ALTERNATE SITE CONSIDERED... 6 (III) SIZE OR MAGNITUDE OF OPERATION... 6 (IV) PRODUCTION CAPACITY... 6 (V) LIST OF RAW MATERIAL... 7 (VI) PROCESS DESCRIPTION... 7 (VII) SOURCE OF WATER/ ENERGY AND POWER REQUIREMENT... 8 (VIII) QUANTITY OF WASTES TO BE GENERATED AT SITE AND SCHEMES ADOPTED FOR MANAGEMENT / DISPOSAL.... 9 (IX) SOURCE OF EMISSION AND AIR POLLUTION CONTROL MEASURES... 10 (X) SCHEMATIC REPRESENTATION OF THE FEASIBILITY DRAWING FOR EIA PURPOSE... 12 (I) CONNECTIVITY... 13 (II) LAND FORM, LAND USE AND LAND OWNERSHIP... 13 (III) TOPOGRAPHY... 14 (IV) EXISTING LAND USE PATTERN... 14 (V) EXISTING INFRASTRUCTURE... 14 (VI) SOIL CLASSIFICATION... 14 (VII) CLIMATIC DATA FROM SECONDARY SOURCES... 15 (VIII) SOCIAL INFRASTRUCTURE AVAILABLE... 20 CHAPTER 5... 29
5.0 PLANNING BRIEF... 29 (I) PLANNING CONCEPT... 29 (II) POPULATION PROJECTION... 29 (III) LAND USE PLANNING... 29 (IV) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL)... 30 (V) AMENITIES / FACILITIES... 30 CHAPTER 6... 31 6.0 INFRASTRUCTURE... 31 (I) INDUSTRIAL AREA (PROCESSING AREA)... 31 (II) RESIDENTIAL AREA (NON PROCESSING AREA)... 31 (III) GREEN BELT... 31 (IV) DRINKING WATER MANAGEMENT... 31 (V) SEWERAGE SYSTEM... 31 (VI) INDUSTRIAL WASTE MANAGEMENT... 31 (VII) SOLID WASTE MANAGEMENT... 31 CHAPTER 7... 32 7.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN... 32 (I) POLICY TO BE ADOPTED (CENTRAL / STATE)... 32 CHAPTER 8... 32 8.0 PROJECT SCHEDULE & COST ESTIMATES... 32 (I) TIME SCHEDULE FOR THE PROJECT... 32 (II) ESTIMATED PROJECT COST... 32 CHAPTER 9... 32 9.0 ANALYSIS OF PROPOSAL... 32 (I) FINANCIAL AND SOCIAL BENEFITS... 32
CHAPTER 1 1.0 PROJECT SUMMARY Promoter Location Geographical location Mean Sea Level (MSL) AMMARUN FOUNDRIES S.F No.80/6A, Village: Vilankurichi Taluk: Coimbatore North District : Coimbatore State: Tamil Nadu. Latitude : 11 4'52.76"N Longitude : 77 0'56.38"E 411 m Land Use Classification Plant Capacity Source of water SPECIAL & HAZARDOUS USE ZONE Existing - 2000 TPM (CI ROUGH CASTING) Expansion - 1000 TPM (CI ROUGH CASTING) After Expansion - 3000 TPM (CI ROUGH CASTING) Coimbatore Municipal Corporation Nearest Town Coimbatore (9 Km from the project site) Populated areas Power Consumption Land available Project Cost Coimbatore (9 Km from the project site) Existing - 4660 KVA Proposed - 2835 KVA After Expansion 7500 KVA 2.0 acres Existing Rs. 2876.65 Lakhs Proposed - Rs. 195 Lakhs After Expansion 3071.65 1 P A G E
CHAPTER 2 2.0 INTRODUCTION (i) IDENTIFICATION OF PROJECT AND PROJECT PROPONENT M/s. Ammarun Foundries manufactures GREY IRON, COMPACTED GRAPHITE IRON (VERMICULAR GRAPHITE IRON) and DUCTILE IRON (SPHEROIDAL GRAPHITE IRON) castings through green sand moulding process, with installed capacity of 24000 tons per annum. Castings are manufactured for both automotive and non-automotive segments. Non-automotive segments include Tractor, Pump, Valve, Hydraulics, Earth Moving vehicles, etc. Apart from serving domestic market, Castings are exported to USA, UK, France, Portugal, and Austria. M/s. Ammarun Foundries established in the year 1991 and in short known as AF is located in Southern part of India in the city of Coimbatore. Ammarun Foundries was constituted as a Partnership Firm with Mr. N. Visvanathan and his family members. Mr. N. Visvanathan, who is at the helm of affairs of Ammarun Foundries, is an Engineering Graduate and a technocrat with more than four decades of experience in the Foundry Industry. Prior to promoting Ammarun Foundries, he has been a successful chief executive of large Foundry setup in the country and has a strong track record in the industry. (ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT The proposed project involves the capacity enhancement of production of CI Rough Casting from 2000 TPM to 3000 TPM. Since the project activity comes under secondary metallurgical processing industry as per the EIA notification, 2006, the project activity falls under category B. It requires Environmental clearance from State Environmental Impact assessment Authority (SEIAA), Tamilnadu under Category B in the Schedule 3 (a) of EIA notification 2006. 2 P A G E
(iii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT The strength of existing employees is 400 and after expansion will have 100 employees additional. Total employee after expansion is 500. 3 P A G E
CHAPTER 3 3.0 PROJECT DESCRIPTION (i) Location (map showing general location, specific location, and project boundary & project site layout) with coordinates Location of the project site is given in Fig. 2.1 Location coordinates are detailed below: LAT : 11 4'52.56"N Long: 77 0'56.30"E Topo Map of the project site is given in the Fig 2.2 Fig. 2.1. Location map of the project site 4 P A G E
Fig. 2.2. Topo Map of the Project site (10 km Radius) Satellite Map Ammarun foundries 5 P A G E
(ii) DETAILS OF THE ALTERNATE SITE CONSIDERED - NO - (iii) SIZE OR MAGNITUDE OF OPERATION Following has been arrived on the basis of the technical concept for the plant and major equipment: Industrial Area High operational safety and reliability and thus, high availability of the plant and machinery even under adverse conditions: Ease of operation and maintenance Raw Material, fuel Physical requirements, Logistic, Environmental protection, Energy saving. Plant capacity has been envisaged, based on the expansion of the Product, coupled with Consultant's experience in the industrial sector. (iv) PRODUCTION CAPACITY The existing production capacity is 2000 TPM of CI Rough Casting. After expansion the production capacity of rough iron castings will reach 3000 TPM. Table 2.1: Production Capacity Product CI rough casting Total After Existing Expansion Expansion Capacity (TPM) (TPM) (TPM) 2000 1000 3000 6 P A G E
(v) LIST OF RAW MATERIAL Raw Material Existing (TPM) After Expansion (TPM) Pig Iron (SG &Grey) 787 550 CI Borings 1084 960 Steel Scrap 250 1210 Runner & Riser 678 1600 Inoculant 6 9.2 Ferro Manganese 21 28 Bentonite 96 144 Cast Iron Scrap 253.5 280 Bentokol 31.5 48 Dextrin Powder 5.2 7.3 Sand 643 980 Ferro Silicon 22 31 (vi) PROCESS DESCRIPTION Manufacturing process: The unit is equipped with latest and well equipped technology with eco friendly pollution control feature. The basic raw material for the manufacture of CI castings is pig iron, steel scrap and CI Borings. These are acquired from the local market and segregated as per the requirement and quality. Large quantity of high silica sand (sea sand) and sodium silicate are also required for foundries. High silica sand is used for making moulds and cores. Grinding stones are also required for providing finishing to the casts. The overall process involves five distinct stages. Viz., Mould formation, melting, Knock out, shot blasting and fettling. In the final stage, the finished component is sent for inspection and dispatched. 7 P A G E
Melting: The process basically involves in the melting of raw materials in electric induction furnace. The raw materials will be mainly pig iron, scrap and CI borings. Melting and metal pouring are controlled through relevant work instructions. It is also ensured that qualified operators carry out pouring and melting. The molten metal is tapped into the ladle and taken to pouring manually. Moulding: Widely different methods and raw materials are used for making moulds. In our scope we are using green sand moulding process. Sodium silicate is using as a binder with CO 2 gas for the hand moulding CO 2 process. Knock out: The metal filled mould left for 45-60 minutes for the casting cooling inside the mould itself and then taking to knock out process. In this process the casting will be removed from the mould using vibrating machine to lose the sand from the casting. And the sand will take to the sand yard. Shot blasting: From the knock out process the casting will take to the shot blasting process to remove the remaining sand from the casting. Fettling: From the shot blasting process the casting will be taken to the visual inspection for free from defects. Then the defect free casting will be taken to the fettling process to remove the unwanted protrusion from the casting. (vii) SOURCE OF WATER/ ENERGY AND POWER REQUIREMENT The total raw water requirement quantity is 37.9 KLD. The entire raw water for the unit is to be met from the Coimbatore Municipal Corporation. 8 P A G E
Water Consumption Total Water Consumption Existing After Expansion 28.32 KLD 37.9 KLD a) Process 7.32 KLD 10.4 KLD b) Cooling 13.0 KLD 17.5 KLD c) Domestic 8.0 KLD 10.0 KLD d) Greenbelt - Treated sewage treatment plant water used for irrigation purpose. The existing power demand is 4665 KVA with a standby diesel generator of capacity 380 KVA, 180 KVA & 60 KVA. The total power demand of this unit after expansion will be 7500 KVA. During shutdown/maintenance power will be drawn from diesel generator capacity of 365 KVA & 600 KVA. (viii) QUANTITY OF WASTES TO BE GENERATED AT SITE AND SCHEMES ADOPTED FOR MANAGEMENT / DISPOSAL. The details of waste water generated are as follows: Waste Water Existing After Expansion Sewage 6.4 KLD 15.0 KLD Trade Effluent 0.44 KLD 0.7 KLD Solid waste Generation Following are the solid waste generated. General Scrap S.No. Solid Wastes Quantity (T/M) Existing After Expansion Method of Disposal Existing After Expansion 1 Runners and Riser 678 1600 Re-Used in Process Re-Used in Process 9 P A G E
Other Solid Waste & Hazardous waste Generation S.No. Solid Wastes Existing Quantity After Expansion 1 STP Sludge 0.2 (T/A) 0.3 (T/A) 2 Dust from Dry Scrubber 84.7 (T/A) 127 (T/A) Method of Disposal Used as manure Reused in the melting furnace Used as manure For slag thickening Hazardous Wastes 1 Solar Evaporation Pan Residues 0.03 (T/M) 0.05 (T/M) Stored in the MS Drums inside the closed shed Will be disposed off through TNWML 2 Used / Spent Oil 0.45 (KL/A) 0.60 (KL/A) Sent to the authorized recyclers Sent to the authorized recyclers 2 Slag from Furnace 42.1 (T/A) 63 (T/A) Collected and stored inside the premises. Will be sent to cement industries for further beneficial use. (ix) SOURCE OF EMISSION AND AIR POLLUTION CONTROL MEASURES Existing Stack No. 1 2 Sources of Emission Induction furnace 1.5 TPH 2 Nos, 2 T 2 Nos. Shot Blasting Machine 3 Nos Details of APC measures Wet scrubber with common stack height of 14 m. Bag Filter with stack height of 14 m. 3 Sand Plant Cooler Dry scrubber with stack height of 6 m. 4 Sand Plant Sieve Wet scrubber with stack height of 14 m. 10 P A G E
5 Knock out section Dust collectors with stack height of 6 m. 6 Core Oven 2 nos Grinding Machines 7 12 nos DG set 8 380 KVA 1 No. DG set 9 180 KVA 1 No. DG set 10 60 KVA 1 No. Stack height of 12 m from ground level has been provided. Stack height of 3 m from ground level has been provided. Stack height of 4 m from ground level has been provided. Stack height of 4 m from ground level has been provided. Stack height of 3 m from ground level has been provided. Proposed Stack No. 1 Sources of Emission Induction furnace 2.0 TPH 1 No. Details of APC measures Will be connected with existing Wet scrubber with stack height of 14 m. 11 P A G E
(x) Schematic representation of the Feasibility Drawing for EIA purpose The Environment (Protection) Act 1986 & Environmental (Protection) Rule 1986 Air (Prevention & Control of Pollution) Act 1981 as amended in 1987 Water (Prevention & Control of Pollution) Act 1974 and amended in 1978, 1988 Water (Prevention & Control of Pollution) Cess Act 1977, as amended in 1991 CPCB notification S-O- 384 (E) dated April 11, 1994 on National Ambient Air Quality Public Liability Insurance Act 1991. EIA Notification S.O.1533 dated 14 th September 2006 and revised notification S.O.3067 (E), dated 1 st December 2009. EIA Report Getting Environmental Clearance from SEIAA / MoEF 12 P A G E
CHAPTER 4 4.0 SITE ANALYSIS (i) Connectivity Railway The nearest major railway station is Coimbatore Junction located at 10 km distance form Ammarun foundries towards South West direction. Roads The site is connected by NH 209, NH 67 and NH 47. NH 209 passing 1 km away towards western side of the project site. NH 67 and NH 47 are located 8 km western side and 5.5 km South East direction respectively. The raw material needed for the industry can be easily transported through this road. Airways The nearest airport is Coimbatore which is about 6.2 Km away from the project site. Communication Already this area is well connected with the district headquarters Coimbatore at the distance of 10 km towards south west direction. So there will not be any constraints for communications like telephone, telefax, etc. (ii) Land form, Land Use and Land Ownership M/s. The Ammarun Foundries It is an expansion unit in the existing premises and classified as Special & Hazardous Use Zone local planning authority. Description Table 4.1: Land Details Existing (Acres) After Expansion (Acres) Building area 1.8 1.8 Solid Waste Storage 0.03 0.03 Green belt area 0.07 0.17 Vacant area 0.1 0 Total area 2 2 13 P A G E
(iii) Topography The area exhibits vast flat topography and the average elevation of the area is about 409 meter from Mean Sea Level (MSL). (iv) Existing Land use Pattern The land is declared as Special & Hazardous Use Zone by Local planning authority, Coimbatore. (v) Existing Infrastructure The site is connected by NH 209. The nearest railway station is at Coimbatore 10 Km from project site. Coimbatore Airport is about 6 Km from the site. (vi) Soil Classification As per the soil map the project site and study area fall under region with red and yellow soils. 14 P A G E
(vii) Climatic data from Secondary sources Meteorological conditions play a vital role in planning orientation of stacks, operation and maintenance of factory and also on the environmental impact. The summary of micrometeorological data of the region pertaining to the years 2009-2013 is presented in Tables 3.2-3.7. May is the hottest month with maximum monthly mean temperature of 36.3 0 C. December is the coolest month with minimum monthly mean temperature of 18.7 0 C. Table 4.2: Average minimum temperature ( o c) for different months (2009-2013) From IMD station Coimbatore Month 2009 2010 2011 2012 2013 AVG January 18.7 20.3 19.1 18.9 19.8 19.36 February 19.9 20.8 19.4 19.9 20.9 20.18 March 22.3 23 21.9 22.9 22.9 22.6 April 24.3 25.1 23.4 24.2 24.7 24.34 May 23.8 25 23.5 24.2 24.5 24.2 June 27.7 23.5 22.7 23.2 22.5 23.92 July 27 22.6 22.3 22.8 22.2 23.38 August 26.4 22.4 22.4 22.7 22.5 23.28 September 25.8 22.6 22.4 22.7 22.6 23.22 October 25 22.5 22.5 22.4 22.4 22.96 November 23.9 21.7 20.8 21.3 22.3 22 December 22.5 20 19.5 20.5 20.1 20.52 Average 23.94 22.46 21.66 22.14 22.28 NOTE : The average temperatures have been calculated on the basis of data available Source : Indian Meteorological Department 15 P A G E
Table 4.3: Average maximum temperature ( o c) for different months (2009-2013) From IMD station Coimbatore Month 2009 2010 2011 2012 2013 AVG January 30.2 30.6 30.7 30.2 31.7 30.68 February 33.4 33.3 32.4 32.7 32.5 32.86 March 35.2 36.2 34.8 35.7 34.7 35.32 April 36.1 37.3 34.5 36.1 36.5 36.1 May 34.5 35.3 34.2 34.8 35.3 34.82 June 39 32.9 31.1 32.4 30.6 33.2 July 37.1 31.5 31.3 31.8 30.1 32.36 August 36.3 30.9 31.3 31.2 31.6 32.26 September 35.3 31.9 31.8 32.5 31.6 32.62 October 34.1 31.7 32.3 31.5 31.8 32.28 November 30 29.1 29.3 31.2 28.9 29.7 December 29 28.9 29.7 30.8 29.9 29.66 Average 34.18 32.47 31.95 32.58 32.10 NOTE : The average temperatures have been calculated on the basis of data available Source : Indian Meteorological Department 16 P A G E
Table 4.4: Monthly rainfall data (mm) (2009-2013) From IMD station Coimbatore Month 2009 2010 2011 2012 2013 AVG January 0 0.1 0.2 0.8 0 0.22 February 0 0 37.7 0.1 99 27.36 March 5.8 0 12.5 0.1 2.3 4.14 April 3.1 17.7 134.6 37.1 30.7 44.64 May 91 57.8 83.1 10 47.2 57.82 June 8.3 31.9 63 6.8 16.7 25.34 July 72.1 14.8 4.6 3 10.1 20.92 August 83.2 60.1 4.2 7.4 18.2 34.62 September 79.6 30.8 27.9 2.2 27.8 33.66 October 94.6 132.2 323.6 152.8 81.7 157 November 716.5 256.3 271.3 19.1 52.8 263.2 December 229.7 34.7 11 3.9 22.4 60.34 AVG 115.325 53.03 81.14 20.28 34.08 NOTE : The average rainfall have been calculated on the basis of data available Source : Indian Meteorological Department 17 P A G E
Tables 4.5: Monthly mean relative humidity (%) at 0830 hours (2009-2013) from IMD station Coimbatore Month 2009 2010 2011 2012 2013 AVG January 78 80 63 65 58 68.8 February 68 77 51 27 43 53.2 March 71 71 51 44 42 55.8 April 73 73 68 61 65 68 May 79 78 69 69 68 72.6 June 61 80 70 64 67 68.4 July 67 81 73 68 59 69.6 August 70 83 59 58 78 69.6 September 76 80 62 68 70 71.2 October 73 82 72 55 59 68.2 November 90 89 63 61 62 73 December 90 86 64 50 63 70.6 Average 74.6667 80 63.75 57.5 61.17 NOTE : The average relative humidity have been calculated on the basis of data available Source : Indian Meteorological Department 18 P A G E
Tables 4.6: Monthly mean relative humidity (%) at 1730 hours (2009-2013) From IMD station Coimbatore Month 2009 2010 2011 2012 2013 AVG January 35 30 39 38 30 34.4 February 23 29 31 31 34 29.6 March 27 25 26 30 36 28.8 April 37 40 47 41 42 41.4 May 55 58 56 57 53 55.8 June 64 65 68 63 71 66.2 July 61 66 67 63 71 65.6 August 66 67 68 67 66 66.8 September 70 63 65 62 70 66 October 67 71 70 65 64 67.4 November 85 73 63 48 57 65.2 December 82 60 54 43 48 57.4 Average 56 53.92 54.5 50.67 53.5 NOTE : The average relative humidity have been calculated on the basis of data available Source : Indian Meteorological Department 19 P A G E
Table 4.7: Monthly average wind speed, 24 hrs (kmph) (2009-2013) From IMD station Coimbatore Month 2009 2010 2011 2012 2013 AVG January 3 5 4 4 4 4 February 4 4 5 5 5 4.6 March 4 6 5 7 5 5.4 April 6 7 5 7 7 6.4 May 9 9 9 11 9 9.4 June 6 11 12 13 12 10.8 July 6 12 12 13 12 11 August 5 12 12 12 9 10 September 4 9 11 12 9 9 October 3 8 6 5 7 5.8 November 3 3 3 5 3 3.4 December 5 4 3 4 4 4 Average 4.83333 7.5 7.25 8.167 7.167 NOTE : The average temperatures have been calculated on the basis of data available Source : Indian Meteorological Department (viii) Social infrastructure available Coimbatore north The total population in Coimbatore north is 637389 and total population of the selected 7 villages within 10 km radius from the project site is 65023. The details of population is given in the below Table 4.8 to 4.15. S.No. Villages Selected within 10 Km Study Area 1 Kunnathur 2 Masagoundenchettipalayam 3 Keeranatham 4 Idikarai (TP) 5 Sarcarsamakulam (TP) 6 Kurudampalayam (CT) 7 Chinnampalayam (CT) 20 P A G E
Table.4.8 Population Status of Coimbatore North Population Persons Males Females Total 637389 320620 316769 In the age group 0-6 years 60140 30778 29362 Scheduled Castes (SC) 91506 45902 45604 Scheduled Tribes (ST) 4419 2240 2179 Literates 483470 257545 225925 Illiterate 153919 63075 90844 Total Worker 292239 201395 90844 Main Worker 265831 188166 77665 Main Worker - Cultivator 14669 9495 5174 Main Worker - Agricultural Labourers 27264 14678 12586 Main Worker - Household Industries 6857 3788 3069 Main Worker - Other 217041 160205 56836 Marginal Worker 26408 13229 13179 Marginal Worker - Cultivator 1017 505 512 Marginal Worker - Agriculture Labourers 5011 2267 2744 Marginal Worker - Household Industries 1094 365 729 Marginal Workers - Other 19286 10092 9194 Marginal Worker (3-6 22531 11275 11256 Marginal Worker - Cultivator (3-6 939 468 471 Marginal Worker - Agriculture Labourers (3-6 4234 1960 2274 Marginal Worker - Household Industries (3-6 792 252 540 Marginal Worker - Other (3-6 16566 8595 7971 Marginal Worker (0-3 3877 1954 1923 Marginal Worker - Cultivator (0-3 78 37 41 Marginal Worker - Agriculture Labourers (0-3 777 307 470 Marginal Worker - Household Industries (0-3 302 113 189 Marginal Worker - Other Workers (0-3 2720 1497 1223 Non Worker 345150 119225 225925 Number of Households 176703 21 P A G E
Table 4.9 Population Status of Kunnathur (RURAL) Population Persons Males Females Total 4281 2157 2124 In the age group 0-6 years 368 178 190 Scheduled Castes (SC) 837 414 423 Scheduled Tribes (ST) 0 0 0 Literates 3109 1741 1368 Illiterate 1172 416 756 Total Worker 2372 1461 911 Main Worker 1828 1286 542 Main Worker - Cultivator 168 108 60 Main Worker - Agricultural Labourers 201 125 76 Main Worker - Household Industries 105 34 71 Main Worker - Other 1354 1019 335 Marginal Worker 544 175 369 Marginal Worker - Cultivator 23 11 12 Marginal Worker - Agriculture Labourers 77 20 57 Marginal Worker - Household Industries 25 8 17 Marginal Workers - Other 419 136 283 Marginal Worker (3-6 534 171 363 Marginal Worker - Cultivator (3-6 23 11 12 Marginal Worker - Agriculture Labourers (3-6 76 20 56 Marginal Worker - Household Industries (3-6 24 8 16 Marginal Worker - Other (3-6 411 132 279 Marginal Worker (0-3 10 4 6 Marginal Worker - Cultivator (0-3 0 0 0 Marginal Worker - Agriculture Labourers (0-3 1 0 1 Marginal Worker - Household Industries (0-3 1 0 1 Marginal Worker - Other Workers (0-3 8 4 4 Non Worker 1909 696 1213 Number of Households 1160 22 P A G E
Table 4.10 Population Status of Masagoundenchettipalayam (Rural) Population Persons Males Females Total 9616 4805 4811 In the age group 0-6 years 817 420 397 Scheduled Castes (SC) 2791 1424 1367 Scheduled Tribes (ST) 0 0 0 Literates 6218 3483 2735 Illiterate 3398 1322 2076 Total Worker 4661 3051 1610 Main Worker 4284 2867 1417 Main Worker - Cultivator 516 352 164 Main Worker - Agricultural Labourers 1690 939 751 Main Worker - Household Industries 78 49 29 Main Worker - Other 2000 1527 473 Marginal Worker 377 184 193 Marginal Worker - Cultivator 20 6 14 Marginal Worker - Agriculture Labourers 255 108 147 Marginal Worker - Household Industries 9 7 2 Marginal Workers - Other 93 63 30 Marginal Worker (3-6 350 178 172 Marginal Worker - Cultivator (3-6 19 6 13 Marginal Worker - Agriculture Labourers (3-6 239 106 133 Marginal Worker - Household Industries (3-6 7 5 2 Marginal Worker - Other (3-6 85 61 24 Marginal Worker (0-3 27 6 21 Marginal Worker - Cultivator (0-3 1 0 1 Marginal Worker - Agriculture Labourers (0-3 16 2 14 Marginal Worker - Household Industries (0-3 2 2 0 Marginal Worker - Other Workers (0-3 8 2 6 Non Worker 4955 1754 3201 Number of Households 2762 23 P A G E
Table 4.11 Population Status of Keeranatham (Rural) Population Persons Males Females Total 4707 2339 2368 In the age group 0-6 years 420 210 210 Scheduled Castes (SC) 1124 564 560 Scheduled Tribes (ST) 0 0 0 Literates 3183 1757 1426 Illiterate 1524 582 942 Total Worker 2260 1510 750 Main Worker 1968 1380 588 Main Worker - Cultivator 314 212 102 Main Worker - Agricultural Labourers 408 208 200 Main Worker - Household Industries 37 26 11 Main Worker - Other 1209 934 275 Marginal Worker 292 130 162 Marginal Worker - Cultivator 63 30 33 Marginal Worker - Agriculture Labourers 181 69 112 Marginal Worker - Household Industries 3 2 1 Marginal Workers - Other 45 29 16 Marginal Worker (3-6 284 126 158 Marginal Worker - Cultivator (3-6 63 30 33 Marginal Worker - Agriculture Labourers (3-6 177 67 110 Marginal Worker - Household Industries (3-6 2 1 1 Marginal Worker - Other (3-6 42 28 14 Marginal Worker (0-3 8 4 4 Marginal Worker - Cultivator (0-3 0 0 0 Marginal Worker - Agriculture Labourers (0-3 4 2 2 Marginal Worker - Household Industries (0-3 1 1 0 Marginal Worker - Other Workers (0-3 3 1 2 Non Worker 2447 829 1618 Number of Households 1369 24 P A G E
Table 4.12 Population Status of Idikarai (Urban) Population Persons Males Females Total 8686 4372 4314 In the age group 0-6 years 776 402 374 Scheduled Castes (SC) 1402 692 710 Scheduled Tribes (ST) 8 2 6 Literates 6308 3395 2913 Illiterate 2378 977 1401 Total Worker 4203 2807 1396 Main Worker 3834 2625 1209 Main Worker - Cultivator 62 55 7 Main Worker - Agricultural Labourers 610 337 273 Main Worker - Household Industries 48 23 25 Main Worker - Other 3114 2210 904 Marginal Worker 369 182 187 Marginal Worker - Cultivator 8 6 2 Marginal Worker - Agriculture Labourers 138 73 65 Marginal Worker - Household Industries 13 3 10 Marginal Workers - Other 210 100 110 Marginal Worker (3-6 288 144 144 Marginal Worker - Cultivator (3-6 8 6 2 Marginal Worker - Agriculture Labourers (3-6 85 48 37 Marginal Worker - Household Industries (3-6 7 1 6 Marginal Worker - Other (3-6 188 89 99 Marginal Worker (0-3 81 38 43 Marginal Worker - Cultivator (0-3 0 0 0 Marginal Worker - Agriculture Labourers (0-3 53 25 28 Marginal Worker - Household Industries (0-3 6 2 4 Marginal Worker - Other Workers (0-3 22 11 11 Non Worker 4483 1565 2918 Number of Households 2491 25 P A G E
Table 4.13 Population Status of Sarcarsamakulam (Urban) Population Persons Males Females Total 10289 5122 5167 In the age group 0-6 years 966 507 459 Scheduled Castes (SC) 2122 1044 1078 Scheduled Tribes (ST) 3 2 1 Literates 8047 4234 3813 Illiterate 2242 888 1354 Total Worker 4204 3105 1099 Main Worker 3601 2730 871 Main Worker - Cultivator 116 102 14 Main Worker - Agricultural Labourers 169 105 64 Main Worker - Household Industries 49 27 22 Main Worker - Other 3267 2496 771 Marginal Worker 603 375 228 Marginal Worker - Cultivator 9 9 0 Marginal Worker - Agriculture Labourers 322 194 128 Marginal Worker - Household Industries 22 6 16 Marginal Workers - Other 250 166 84 Marginal Worker (3-6 552 343 209 Marginal Worker - Cultivator (3-6 9 9 0 Marginal Worker - Agriculture Labourers (3-6 310 187 123 Marginal Worker - Household Industries (3-6 19 6 13 Marginal Worker - Other (3-6 214 141 73 Marginal Worker (0-3 51 32 19 Marginal Worker - Cultivator (0-3 0 0 0 Marginal Worker - Agriculture Labourers (0-3 12 7 5 Marginal Worker - Household Industries (0-3 3 0 3 Marginal Worker - Other Workers (0-3 36 25 11 Non Worker 6085 2017 4068 Number of Households 2915 26 P A G E
Table 4.14 Population Status of Kurudampalayam (Urban) Population Persons Males Females Total 18749 10025 8724 In the age group 0-6 years 1726 873 853 Scheduled Castes (SC) 1801 933 868 Scheduled Tribes (ST) 33 19 14 Literates 15425 8668 6757 Illiterate 3324 1357 1967 Total Worker 9310 6797 2513 Main Worker 8506 6453 2053 Main Worker - Cultivator 102 79 23 Main Worker - Agricultural Labourers 322 166 156 Main Worker - Household Industries 139 69 70 Main Worker - Other 7943 6139 1804 Marginal Worker 804 344 460 Marginal Worker - Cultivator 14 8 6 Marginal Worker - Agriculture Labourers 32 13 19 Marginal Worker - Household Industries 39 7 32 Marginal Workers - Other 719 316 403 Marginal Worker (3-6 769 327 442 Marginal Worker - Cultivator (3-6 14 8 6 Marginal Worker - Agriculture Labourers (3-6 30 12 18 Marginal Worker - Household Industries (3-6 33 5 28 Marginal Worker - Other (3-6 692 302 390 Marginal Worker (0-3 35 17 18 Marginal Worker - Cultivator (0-3 0 0 0 Marginal Worker - Agriculture Labourers (0-3 2 1 1 Marginal Worker - Household Industries (0-3 6 2 4 Marginal Worker - Other Workers (0-3 27 14 13 Non Worker 9439 3228 6211 Number of Households 4985 27 P A G E
Table 4.15 Population Status of Chinnampalayam (Urban) Population Persons Males Females Total 8695 4289 4406 In the age group 0-6 years 642 316 326 Scheduled Castes (SC) 874 431 443 Scheduled Tribes (ST) 13 6 7 Literates 7408 3816 3592 Illiterate 1287 473 814 Total Worker 3442 2547 895 Main Worker 3352 2497 855 Main Worker - Cultivator 46 36 10 Main Worker - Agricultural Labourers 95 37 58 Main Worker - Household Industries 49 21 28 Main Worker - Other 3162 2403 759 Marginal Worker 90 50 40 Marginal Worker - Cultivator 3 2 1 Marginal Worker - Agriculture Labourers 3 0 3 Marginal Worker - Household Industries 2 0 2 Marginal Workers - Other 82 48 34 Marginal Worker (3-6 68 32 36 Marginal Worker - Cultivator (3-6 3 2 1 Marginal Worker - Agriculture Labourers (3-6 3 0 3 Marginal Worker - Household Industries (3-6 1 0 1 Marginal Worker - Other (3-6 61 30 31 Marginal Worker (0-3 22 18 4 Marginal Worker - Cultivator (0-3 0 0 0 Marginal Worker - Agriculture Labourers (0-3 0 0 0 Marginal Worker - Household Industries (0-3 1 0 1 Marginal Worker - Other Workers (0-3 21 18 3 Non Worker 5253 1742 3511 Number of Households 2475 28 P A G E
CHAPTER 5 5.0 PLANNING BRIEF (i) Planning Concept M/s. Ammarun Foundries existing manufactures are GREY IRON, COMPACTED GRAPHITE IRON (/VERMICULAR GRAPHITE IRON) and DUCTILE IRON (SPHEROIDAL GRAPHITE IRON) castings through green sand moulding process, with installed capacity of 24000 tons per annum. Castings are manufactured for both automotive and non-automotive segments. Non-automotive segments include Tractor, Pump, Valve, Hydraulics, Earth Moving vehicles, etc. Apart from serving domestic market, Castings are exported to USA, UK, France, Portugal, and Austria. Ammarun Foundries proposed to enhance the production capacity of its foundry Division. The proposed project involves the capacity enhancement of production of CI Rough Casting from 2000 TPM to 3000 TPM. Since the project activity comes under secondary metallurgical processing industry as per the EIA notification, 2006, the project activity falls under category B. It requires Environmental clearance from State Environmental Impact assessment Authority (SEIAA), Tamilnadu under Category B in the Schedule 3 (a) of EIA notification 2006. (ii) Population projection There is no habitation & settlement in the project area. There will not be influx of population in the project area, as most of the labourers will be from nearby villages. (iii) Land use planning The land breakup of the project site is given below Description Building area Solid Waste Green belt Vacant area Total area Area 78408 Sq.ft (1.8 acres) 1306.Sq.ft.(0.03 acres) 7405 Sq.ft. (0.17 acres) 9202 Sq.ft. (0 acres) 87120 (2 acres) 29 P A G E
(iv) Assessment of Infrastructure demand (Physical and Social) The unit will utilize the existing transport facilities which are connecting the project site. There will no additional requirement of road or railway network and will not be implemented. (v) Amenities / Facilities The existing unit is already well planned designed with the facilities like Security system, Canteen and Toilets etc. Existing facilities S.no. EXISTING: Source emission Dust collection 1 Induction furnace - 1.5 T (2 nos) Common wet 2 Induction furnace - 2T (2 nos) scrubber 3 DTC shot blasting machine Dia (mts) Stack details Height (mts) 0.5 14 0.5 14 4 VP 18 shot blasting machine Bag filter 0.5 14 5 Vh12 shot blasting machine 0.5 14 6 Core oven no:1 0.3 12 Stack 7 Core oven no:2 0.3 12 8 Sand plant dust collector 0.6 14 Bag filter 9 Shake out dust collector 0.6 14 10 DG Set 380 KVA, 180 KVA, 60 KVA Proposed 1 Induction furnace- 2T (1 nos) Stack 0.15 4 Common wet scrubber 0.5 Will be added to existing common scrubber of furnaces 2 DG Set - 600 KVA Stack 0.15 4 30 P A G E
CHAPTER 6 6.0 INFRASTRUCTURE (i) Industrial Area (Processing Area) Processing area is well connected with inter- road within the project area. Transportation of construction materials loading, unloading will be done by the planned infrastructure facilities. (ii) Residential Area (Non Processing Area) Apart from the processing area the unit have provided for road area, staffs rooms, rest rooms and Canteen. (iii) Green Belt Greenbelt will be developed inside the factory premises covering a total area of about 0.17 acres. The unit will also develop the nearby area around the industry for greenbelt. The inter-spaces are laid with shrubs. The inter-space between trees planted is about 5 m. (iv) Drinking Water Management Drinking water system is provided and maintained by the management. (v) Sewerage System The existing Sewage Treatment Plant capacity is 17 KLD. The sludge generated in the sewage treatment plant will be used as manure in green belt development. (vi) Industrial Waste Management The trade effluent is treated by the existing Effluent Treatment Plant. (vii) Solid waste Management Quantity TPA Sl.No. Particulars Existing After expansion Method of Disposal 1. Sludge from Sewage Treatment Plant 0.2 TPA 0.3 TPA Will be used as Manure 31 P A G E
CHAPTER 7 7.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN (i) Policy to be adopted (Central / State) There is no R & R plan is envisaged for this project. CHAPTER 8 8.0 PROJECT SCHEDULE & COST ESTIMATES (i) Time Schedule for the Project The project will be implemented after getting proper Clearance Consent from Authorities/ PCB. (ii) Estimated project cost The total project cost of expansion project will be Rs. 195 lakhs. manufacturing unit will be used for the newly proposed product. The existing CHAPTER 9 9.0 ANALYSIS OF PROPOSAL (i) Financial and Social Benefits The expansion unit will enhance the opportunities in both direct and indirect ways of the surrounding project site. The economy levels of both state and National level will increase. The units will provide all social welfare activities for their employees and surroundings. The surrounding population can get good opportunity through various sectors in the baseline to qualified levels. 32 P A G E