IMPACT OF INDUSTRY 4.0 ON AUSTRALIAN SUPPLY CHAINS Sean Ryan August 6, 2018 Page: 1
Megatrends There Will be a Fast Moving and More Complex Market Urbanization and mobility Aging population Digital life and Individualization Regulations Reduced storage area and growing variety of products Smaller purchase quantity and more frequent delivery Lack of employees E-commerce is growing Online shopping = quick and exact High expectations on availability of products Protection of employees Product safety (pharma/ temperature controlled food) Individualization, variety of products, mass customisation Higher expectations on freshness of products Conclusion Productive, scalable, flexible and ergonomic intralogistics solution designs offering a competitive advantage Industry 4.0 Megatrends are pushing Industry 4.0 Page: 2
6 Inter-related Drivers of Opportunity in Australia 1 Australia is recognized as a manufacturer of an innovative and high quality niche products. 4 Labour costs continue to increase across APAC whilst Western world is relatively flat 2 Mass customization and the consumers expectation of now continue to drive a batch size of 1 5 We are located within the most populated region in the world 3 Globalisation is converting technological hardware into a commodity. Software is key 6 Technology suppliers are well represented and supported by local integrators Page: 3
Industry 4.0 is the comprehensive transformation of the whole sphere of industrial production Page: 4 through the merging of digital technology and the internet with conventional industry (A. Merkel)
How big data becomes smart How we develop our solutions in the Industry 4.0 world DATA INFORMATION KNOWLEDGE WISDOM DECISIONS Digital events Analog events Presentation Organization Gives Meaning Application Synthesized Learning Understanding Interpretation Actionable Change Movement Predictive Industry 4.0 Stage 0 (Enabler) Industry 4.0 1 st Stage Industry 4.0 2 nd Stage Page: 5
Visualize the big data See the digital shadow Page: 6
New ways of Working Rapid Testing & Data Collection via Sensor Technology *NSW Smart Sensing Network (NSSN) Page: 7
New Ways of Working Collaboratively Page: 8
Human / Robot Collaboration of the Future Page: 9
Sydney, Australia Level 1 (Centralised Palletising) Light Goods Conveyor (ADDE) 7 Collaborative Robots (ADDE) 2 CarryPick AGV s 2 Vertical Lifts Level 2 (Pallet Completion) 3 CarryPick AGV s Pallet Dispensing (ADDE) Pallet Shrouding / Strapping (ADDE) Pallet Wrapping & Labelling (ADDE) Order Pallet Buffer Page: 10
Condition Monitoring Ultimate solution in analyzing customer data Page: 11
Availability Manager Quantifying systems availability based on fault logs of single elements Smartly aggregates availability of elements Down for 30 min in an hour, but not critical Down for 10 min in an hour Allows availability simulation prior to delivering the system Allows to identify bottlenecks of critical elements Down for 50 min in an hour What-if tools to simulate changing conditions and peaks Inbound availability 80.3% System availability 91.5% Have spare parts in stock Bonus Schedule maintenance at xx:xx Efficient availability acceptance testing in realization phase Page: 12
Augment Reality Bringing the World to Your Operations Page: 13
ACPaQ Decentralized controls strategy Light goods buffer (shuttle) Sequencer 4 units gripper Palletizing algorithm Decentral M2M communication Page: 14
The Future Page: 15
Don t expect the big bang think big, start small scale fast Global Trends & Drivers are creating opportunity We are at the dawn of a new era This is a journey Plan based on business needs not technology Solution Make your best people better Big data to predictive analytics Cyber physical systems which are modular, flexible and highly redundant. End to end traceability across the supply chain Challenges- Navigating the journey Selecting the right technology partner(s) Requires extensive change management Page: 16
Swisslog designs, develops and delivers best-in-class automation solutions for forward-thinking health systems, warehouses and distribution centers. www.swisslog.com Swisslog is member of the KUKA Group, a leading global supplier of intelligent automation solutions. www.kuka.com Sean Ryan Head of Sales & Consultancy +61 447 771 933 sean.ryan@swisslog.comm Page: 17