Sener Polat, Civil Engineer, International Accout Manager sener.polat@primusline.com +49-9971-4003-121 Trenchless rehabilitation of pressurized pipes using the Primus Line system
Company Introduction The Rädlinger Group Overview Foundation: 1963 Ownership Structure: family-owned company Annual Performance 2016: approx. 300 million Euro Employees: approx. 1500 Locations: 12 Large construction company in Bavaria approached by Ruhrgas (later Open Grid EUROPE) to develop a solution for trenchless rehabilitation of high pressure gas pipes 2
Primus Line Raedlinger Group Water resources are running out 3 Water resources Saline water: 97% Icecaps: 2,7% Surface water: 0,3%
Primus Line Raedlinger Group Water resources are running out Java - Indonesia 4
Primus Line Raedlinger Group Water resources are running out India - Lake Bhubaneswaaar 5
Primus Line Raedlinger Group Water resources are running out 6
Primus Line Raedlinger Group Water resources are running out Sihlsee - Switzerland 7
Primus Line Raedlinger Group Water resources are running out 8
Primus Line Raedlinger Group Water resources are running out 9
The Primus Line system Technology and benefits
Parts The Primus Line system consists of... a flexible high-pressure liner and patented end fittings 11
Composition of the Primus Liner Composition of the Primus Liner External Layer Abrasion-resistant PE Protection of the fabric during insertion Internal Layer DN 150 DN 500 Based on PE or TPU NSF/ANSI 61, KTW W 270, AS/NZS 4020:2005 Kevlar Seamless, woven aramid fabric Accommodates the operating pressure independently from host pipe Wall thickness of 6 mm Liner is not glued to host pipe (no steaming or curing processes) Installed with annulus space 12
13 Product Portfolio
Primus Line connection techniques Primus Line End Fitting Low Pressure connector Medium Pressure connector DN 150 DN 300 Nominal pressure design PN 25 PN 12 Mechanical installation DIN or ANSI flanges available 14
Primus Line connection techniques Primus Line End Fitting Low Pressure connector Medium Pressure connector Steel Jacket (malleable) Valve for Resin Injection External Sleeve Primus Liner Internal Core 15
Primus Line connection techniques Primus Line End Fitting Low Pressure connector Medium Pressure connector Steel Jacket (malleable) Valve for Resin Injection External Sleeve Primus Liner Internal Core 16
Easy installation Installation technique Reel with Primus Liner Cable winch Host pipe Start pit Destination pit 17
Installation technique Easy installation 18
Ability to handle bends Easy installation 19
Installation technique Easy installation 20
Primus Line Benefits Why use Primus Line Renewal of critical pipe network (high consequence of failure) Increase operating pressure independently from host pipe Long installation lengths with 1,000 m and more Ability to traverse around bends of up to 90 degree Fast installation with up to 600 m / h Surgical operation with small excavation pits Minimum equipment requirements on-site Completely manufactured and quality controlled at factory 21 Minimum life span of 50 years
Primus Line in practice Special projects and references
A water authority in Spain Renewal of a DN 500 PN 10 potable water main Material: cast iron Length: 2.562 m (5 sections) Bends: Up to 30 bends Operating pressure: 10 bar
A water authority in Spain Renewal of a DN 500 PN 10 potable water main Primus Line DN 500 medium pressure (OD = 452mm, ID = 440 mm) Complete installation in 15 working days
A water authority in Spain Renewal of a DN 500 PN 10 potable water main Benefits: Minimum equipment requirements on-site Negotiates bends Small excavation pits 30% less expensive than second bid (CIPP)
Transported Fluid: Potable water Diameter of Host Pipe: DN 300 Material of Host Pipe: Asbestos cement Operating Pressure: 15 bar Primus Line System: DN 300 PN 25 Total Length: 70 m in one section Client: Dubai Electricity & Water Authority (DEWA) Construction: 2017 Dubai, UAE Renovation of a DN 300 asbestos cement pipe under Sheikh Zayed Road in Dubai
Dubai, UAE Renovation of a DN 300 asbestos cement pipe under Sheikh Zayed Road in Dubai
Transported medium: Potable water Host Pipe Diameter: DN 400, DN 500 Host Pipe Material: GRP, asbestos cement Operating pressure: 15 bar Primus Line System: DN 400 PN 20, DN 500 PN 15 Bends: up to 20 degrees Client: IZSU-Izmir, Turkey Construction: December 2016 İZSU, İZMİR - Turkey Rehabilitation of a DN 400 GRP water main and a DN 500 asbestos cement pipe with a length of 2,050 m in less than 36 hours
İSU, Gebze - Turkey Rehabilitation of a DN 600 PE water main with a length of 1.2 km in 48 hours Transported Medium: Potable water Host Pipe Diameter: DN 600 Host Pipe Material: PE Operating pressure: 10 bar Primus Line System: DN 500 Total Length: 1,250 m (720 m + 530 m) Bends: Up to 30 degrees Client: ISU-Izmit, Turkey Construction: 2018
Damage to PE pipes Primus Line Sistemi Türkiye
Vienna Airport, Austria Rehabilitation of a DN 200 cast iron well water line at Vienna Airport Transported Medium: Well water Host Pipe Diameter: DN 200 Host Pipe Material: Cast iron Design pressure: 6 bar Primus Line System: DN 200 PN 18 Total Length: 630 m in five sections Bends: Two 45 degree bends Client: Vienna Airport AG, Schwechat, Austria Construction: July 2017
Vienna Airport, Austria Rehabilitation of a DN 200 cast iron well water line at Vienna Airport
AMAP, Palermo, ITALY Renovation of a DN 900 water main with three parallel running Primus Liners Host Pipe Material: Steel Transported Medium: Drinking water Host Pipe Diameter: DN 900 Operating Pressure: 25 30 bar Primus Line System: DN 250 PN 30 + DN 300 PN 25 Total Length: 1.7 km Number of Construction Sections: 3 sections (640 m, 520 m, 510 m)
AMAP, Palermo, ITALY Renovation of a DN 900 water main with three parallel running Primus Liners
AMAP, Palermo, ITALY Renovation of a DN 900 water main with three parallel running Primus Liners
Material of Host Pipe: Ductile iron Transported Medium: Residential waste water Host Pipe Diameter: DN 300 Operating Pressure: 2 bar Primus Line System: DN 300 PN 12 with ID = 270 mm 2 connectors with DIN flanges DN 300 PN 10 Total Length: 771 m Number of sections: installed in one section United Utilities, United Kingdom Rehabilitation of a DN 300 sewer rising main with asingle length of 800 m for United Utilities
OMV Schwechat, Austria Rehabilitation of fire water mains Reason for trenchless renovation: pipes buried in concrete and asphalt Transported Fluid: Water Pipe Diameter: DN 200, DN 250, DN 300, DN 350, DN 400 Operating pressure: 16 bar Length: 1,300 m installed in multiple sections from 2004-2007 Continuous annual maintenance of pipe network from 2004-2016
Valero Energy, United Kingdom Rehabilitation of a service water pipe in Pembroke Reason for trenchless renovation: pipe located on a jetty Transported Fluid: Service water Pipe Diameter: DN 500 Installed system: PL DN 400 PN 20 Operating pressure: 10 bar Length: 670 m in two sections with 320 m and 350 m Year of installation: 2014
ExxonMobil, United Kingdom Rehabilitation of a fire water mains at Fawley Transported Fluid: Brine (25% concentration) Pipe Diameter: DN 200, DN 250 Operating pressure: 10 bar Length: 1,095 m in multiple sections Work executed by on-site contractor Year of installation: 2014-2016
PEMEX, Mexico Rehabilitation of crude oil pipes in Poza Rica Reason for trenchless renovation: pipe coverage of up to 10 m Transported Fluid: Crude oil Pipe Diameter: DN 200 Operating pressure: 3 bar Length: 1,030 m in three sections with 75m, 255m, 680m Bends: Several vertical and horizontal bends of up to 30 degree Year of installation: 2011
ExxonMobil, Italy Rehabilitation of a diesel pipeline in Palermo Transported Fluid: diesel Pipe Diameter: DN 250 Operating pressure: 10 bar Length: 830 m installed in one section Bends: two 45 degree, one 30 degree bend Year of installation: 2013
Thank you for attending Rädlinger primus line GmbH Kammerdorfer Str. 16 93413 Cham, Germany +49 9971 4003-100 primusline@raedlinger.com www.primusline.com 42