Casting Trusted Worldwide Bright Group of Companies Bright Castings 115, VK Road., BR Puram Peelamedu., Coimbatore 641 004. Tamilnadu, India. Phone : 91-422-2513654, 2512754, 2512854 Fax : 91-422-2513582 Bright Group of Companies Bright Foundries Coimbatore Private Limited SF. No.281, Kattampatti Village (Opp. LGB) Sathy Road, Ganeshapuram, Coimbatore - 641 107. Tamilnadu, India. Phone :91-422-2900554 Fax : 91-422-2513582. Contact Person : Mr. S. Balraj JMD 1 Mobile : + 91-99444 13654 E-mail : brightcast@gmail.com Web site : www.brightcastings.in
Company Profile Bright Groups founder Mr. Subbian, Who is in the foundry business since 1978. Foundry Division Sl. No Parameters Details 1 Number of employee 230 Employees 2 Land Capacity 4.25 Acres, with a build-up area of 35,000 square feet s 3 Annual Tonnage 6,000 Metric Tons of saleable castings 4 Spare capacity availability 2,000 Metric Tons per annum Machine Shop Sl. No Parameters Details 1 Number of employees 35 Employees 2 Land Capacity 14,000 square feet s 3 Annual Machining Capacity 480 Tons 4 Spare capacity availability 336 Tons Management Sl. No Parameters Details 1 Annual turnover 6 million US Dollars 2 Yearly growth level Up to 20% in our turnover 3 Foundry capacity 500 Tons per month 4 Export Our export covers almost 40% of our production 5 Target for reach export level 80% ~ 90% Within 3 to 4 years from present
Employee s H & S (Health & Safety) Orientation H & S objective: To prevent Accident, Incident or Near Miss before occur in Occupational area. We, Bright Foundry Coimbatore Private Limited., well known the value of individual employee's. Wherever necessary we provide PPE (Personnel Protective Equipments) to the respective employee and we provide needed awareness about the usage of PPE Conducting mock (fire) drill program at regular interval in the premises. Emergency exist clearly identified in the shop floor Fire extinguisher provided in the premises (Wherever necessary) Emergency alarm provided & Identified at shop floor Safe assembly point available in the premises
Employee s H & S (Health & Safety) Orientation
Employee s H & S (Health & Safety) Orientation Process Wise PPE Requirements: Process Wise PPE Requirements Sl. No Process PPE Requirements 1 Sand Plant Safety shoes & Nose mask 2 Machine moulding Safety shoes, Nose mask & Ear plug 3 Hand moulding Safety shoes, Helmet, Nose mask & Ear plug 4 Melting Safety shoes, Helmet, Nose mask, Gloves, Apron, Leg pad & Goggles 5 Core Shop Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles 6 Fettling & Finishing Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles 7 Quality Assurance (Final Inspection) Safety shoes & Helmet 8 Despatch - Foundry Safety shoes, Ear plug, Helmet & hand gloves 9 Machine Shop Production & Quality Safety shoes, Goggles, Gloves & Ear plug 10 Machine shop Packing & Despatch Safety shoes, Helmet, Gloves & Ear Plug
Product Catalogue We manufacture precision machined components & castings of grey Iron, Ductile Iron (SG Iron, Nodular Iron), Ni-Resist & Ni-Hard To specifications like ASTM, EN, DIN & BIS. We manufacture & supplied products with fulfillment of Customer Specific Requirements to the below segments Automotive industries Oil & Gas industries Earth moving equipments General engineering
Product Catalogue Valve Body Dual Arm Casing Dual Arm Casing Gear Wheel
Product Catalogue Locomotive Parts Gear Components Valve Body Valve Body
Product Catalogue Machined Components
Plant facilities Moulding Plant: Two pairs of ARPA-300 & One pair of ARPA-450 simultaneous joint squeeze moulding machines supplied by DISA India Limited (BMD) Electric hoists for mold handling mold cars on track line 3 MT & 5 MT EOT cranes for mold handling IMF Nobake moulding in hand moulding area
Continuous Mixer Machine: Plant facilities
Plant facilities Melting & Pouring: 350 KW/500 KG & 500 KW/1000 KG induction furnace of Inductotherm make. Optical pyrometer with timer & alarm system 3 MT Crane for ladle handling 750 Kg Magnesium treatment ladle with Tundish cower Fully mechanized metal pouring line with pneumatic change over trolley Pouring ladles of 300 kgs capacity high tension electric line of 1250 KVA 920 KVA DG set for power backup
Plant facilities Fettling & Finishing: Shot blasting machine of 500 Kgs capacity with double door, double impeller and multiple hook table. Wedge type riser cutting machine Swing frame grinding machine Pneumatic grinders & finishing machines Pedestal & Pencil grinders
Plant facilities Heat Treatment: We installed 1.5 MT electrical heat treatment furnace for Stress relieving Annealing & Normalizing of castings.
Plant facilities Material Handling & Transport : ZIP crane installed for easier material handling Fork lift available for material transportation in the premises
Plant facilities Quality Assurance: ARL Spectro meter (26 Elements) for chemical analysis Sand testing & Wet analysis equipments Inverted microscope with image analyzer software Hardness testing machine (Rockwell & Brinell) Universal testing machine Impact testing machine with sub zero temperature arrangements
Plant facilities Machine Shop - Production: List of machines: Sl. No Machine Name Specification Make 1 Vertical Turning Lathe 2 Vertical machining centre 3 Horizontal Turning Centre 4 Puma GT 2600 5 Vertical Machining Centre Swing over bed - 800 mm X-Axis travel - 490 mm Z-Axis travel - 700 mm X-Axis travel - 1270 mm Y-Axis travel - 670 mm Z-Axis travel - 780 mm Swing over bed - 510 mm X-Axis travel - 175 mm Z-Axis travel - 550 mm Swing over bed - 650 mm X-Axis travel - 460 mm Z-Axis travel - 800 mm X-Axis travel - 1500 mm Y-Axis travel - 670 mm Z-Axis travel - 625 mm Doosan VTL Puma 550 Doosan VMC DNM 650 220 LC Doosan HTC LYNX Puma GT 2600 Doosan Doosan VMC DNM 6700 6 Component Washing Machine Up to 1 Ton Clean Tech 7 Hydro Test Machine Up to 50 Bar (712.5 psi) Special purpose machine
Machine Shop - Production: Plant facilities
Plant facilities Machine Shop - Quality Assurance: To ensure the product dimensions, we using brand leading measuring instruments & machines. Sl. No 1 Instrument / Machine Name Coordinate Measuring Machine Specification X-Axis Travel - 1000 mm Y-Axis Travel - 1600 mm Z-Axis Travel - 600 mm Make Zeiss CMM COntura G2 2 2-D Height Master 0~600 mm TRIMOS 3 Micrometer Depth Micrometer 0~500 mm 0~25 mm Mitutoyo 4 Vernier Caliper Depth Vernier Caliper 0~600 mm 0~300 mm Mitutoyo 5 Bore Dial 0~400 mm Mitutoyo 6 Surface Roughness Tester --- Mitutoyo
Plant facilities Machine Shop - Quality Assurance: CMM ZEISS Contura G2 Height Master - TRIMOS
Plant facilities Machine Shop - Quality Assurance: CMM ZEISS Contura G2 Height Master - TRIMOS
Plant facilities Credentials : 1. ISO 9001:2015 certified by TUV India Private Limited 2. PED (Pressure Equipment Directive) 97/23/EC certified by TUV India Private Limited 3. Castings in Spheroidal Graphite Iron certified by Lloyd s 4. IBR (Indian Boiler Regulations) certified by Public Work Department Directorate of Boiler ISO 9001:2015 PED 97/23/EC Llloyd s IBR
Customers
Customers
Process Flow Chart - Foundry Process Rejected Sand addition Mould making Mould Inspection Ok Sand Mixing Not Ok sand testing O K Reject to Mix Core Making Core Inspection Core coating Sales & Planning Methoding Ok purchasing Raw material Inspection Return to supplier Core setting in the mould Chemical Testing Ok Mould clamping Pouring Chemical testing Melting Knock out Not ok Hardness testing Ok Removal of gates, runner, riser Ok Micro RT,UT If Needed *Not Ok Not Ok Reject to Melting Shot blasting Reject to Melting C
Process Flow Chart - Foundry Process C Fettling Heat Treatment To melting Reject Visual Inspection Rework Grinding As Cast OK Painting Machining De-burring Washing Hydro Dispatch
Plan for 2018-2020 We planned to expand our new foundry at CODISSIA industrial park with High pressure moulding line by 2020, Annual Tonnage of 6000 MT. We planned to implement IMS (Integrated Management System) in our Ganesapuram plant before June 19. IATF 16949:2016 (Automotive Quality Management System) ISO 14001:2015 (Environmental Management System) ISO 45001:2018 (Occupation of Health & Safety Assessment System) Time Plan for IMS Implementation:
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