Increase availability and productivity Digital Industry Services for motors and converters siemens.com/ddts
Start into the digital future The right digitalization solution for your motors and converters Identification of weak points at an early stage, rapid troubleshooting, ideal planning of maintenance and servicing activities, optimization of spare parts stock these are challenges confronting today s plant operators. The important thing is to keep a constant watch on the condition of your plant. The advance of digitalization provides a number of solutions. But: Which Condition Monitoring System is right for me? What kind of analysis intervals fit with my production planning? When is the best time to replace wearing parts? Digital Industry Services for motors and converters In addition to the hardware, connectivity, and platform, with Digital Drive Train Services we also offer you the associated Digital Services throughout the entire drive train. Contact us! Our experts will work with you to create your optimal digitalization solution. Your benefits Shorter downtimes Respond to failures more quickly, thus shortening your downtimes with Remote Services. Minimized scheduled and unscheduled downtimes Condition Monitoring Services enable you to optimize your maintenance and replace wearing parts before your plant fails. Optimized asset performance With our Improvement and Optimization Services, you can make your plants more energy efficient using targeted efficiency analyses. 2
Remote Support Maximum availability requires the fastest possible reaction time. If an alarm is triggered, you can immediately contact a certified service expert. With your permission, relevant data is accessed via a secure remote connection. All analysis, diagnostic, and intervention options can therefore be utilized within a very short time frame. Reference: Celsa Steel United Kingdom Following a system upgrade of the steelworks to a variable speed drive, the newly installed converters were equipped with a remote connection based on the common Remote Service Platform (crsp). Remote Support was included to the existing service agreement. Benefits Shortening of unscheduled downtimes, thanks to faster access to expert analyses High data security, thanks to the latest security standards (ISO-27001 and CERT certified) 3
Mobile Diagnostics With Mobile Diagnostics, our service experts access the data from your drive train on site using mobile measuring equipment. Measurements can be performed at contractually agreed time intervals. On this basis, expert reports can be generated and precise service recommendations derived for example, for maintenance activities. Reference: THY OPET kerosene supplier Turkey To optimize maintenance activities, THY OPET performs regularly scheduled measurements on 21 motors, including vibration and windings testing. Benefits No permanently installed measuring equipment needed Expert reports create transparency over motor condition Potential weak points are detected at an early stage 4
Remote Diagnostics Remote Diagnostics allows you to continuously monitor your drive train components. Motors are monitored using a permanently installed condition monitoring system. The parameters measured are recorded directly on site and accessed and analyzed by our service experts via a secure remote connection at defined time intervals. In this way, changes in operating condition can be detected at an early stage and the appropriate countermeasures can be promptly taken. Reference: Zolling power plant Germany To improve reliability and supply security in the coal-fired power plant, Siemens experts installed a permanent Condition Monitoring System based on SIPLUS CMS2000. Benefits Significant reduction of maintenance costs through installation of the Motor Condition Monitoring box Maximized availability and reliability of the entire power plant Less pollution through condition-based maintenance, thanks to reduced number of startup phases 5
Energy Performance Contracting Current energy costs Signing of EnPC contract Start of term/verification of savings Contract term is normally 3 6 years End of contract Service rate Reduced energy costs with EnPC Energy Performance Contracting is an innovative service for implementing higher energy efficiency. Optimization measures in the drive train are financed through savings in energy costs. Only part of the savings are used for the service rate and the balance remains as a direct benefit for you. The projects are implemented according to a four-stage process that involves minimal risk for you, thanks to the promised cost savings. Reference: Südzucker Zeitz AG Germany Südzucker relies on maximum energy efficiency in its 29 sugar factories and two refineries. That s why Südzucker wanted to work with Siemens to identify and evaluate potential energy cost savings and implement them accordingly. Benefits Reduction of energy requirement by 38.7% Increased sustainability, thanks to a reduction in CO2 emissions of 680 tons annually Reduction of annual electricity requirement by 930 MWh 6
SIDRIVE IQ Services Our innovative approach for the next generation of Remote Services and Condition Monitoring Services Automated reports Customer dashboard Automated alarm notifications Expert reports With SIDRIVE IQ, condition data from your drive train components is transferred to the cloud via an encrypted connection. All the data is combined in a single system. Thanks to the web-based dashboard, you have constant transparency about the condition of your components. Automated status reports and e-mail alarm notifications in the event of limit value violations also help you to detect failures at an early stage. With SIDRIVE IQ Services, we offer you digital expert support to optimize the availability and productivity of your plant to the greatest possible extent. Our service experts continuously monitor the connected components. If a weak point is detected, we notify you directly and comprehensively. We re also happy to help you with planning and troubleshooting. In the event of an unpredictable fault, we offer you immediate support. In this case, our service expert team is automatically informed via the cloud and contacts you directly to initiate troubleshooting as quickly as possible. Why should you choose SIDRIVE IQ Services? The comprehensive digital approach combines all the advantages of Remote Services and Condition Monitoring Services in a single system SIDRIVE IQ is an innovative, cloud-based data analysis solution for your motors and converters Take advantage of the opportunities of digitalization in combination with manufacturer expertise and the many years of experience of our service experts 7
Publisher Siemens AG 2018 Digital Factory PO Box 48 48 90026 Nuremberg, Germany Article no.: DFCS-B10179-00-7600 Printed in Germany Dispo 21638 fb WS 09180.5 We reserve the right to make changes and correct errors. The information provided in this document contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.