Lenenweg 30a D - 47918 Tönisvorst Tel.: (++49)(0)2151 792550 Fax: (++49)(0)2151 792555 Internet: www.plast-resale.com e-mail: DE@plast-consult.com PROJECTMANAGEMENT ENGINEERING SERVICE PROJECT NO.: 14-2071-00 DESIGNATION: D A T A - S H E E T 3-Head-Coating Plant with Knife-Over-Roll Technology with indirect coating process by using Release for Production of different PVC -Coated Final-Products like Artificial Leather for following applications: Shoemaking Clothing Industry Car Industry Various PVC-Goods / Large Size and Small Size different Products for Converting Industry using welding and printing finishing Upholstery As Process can be executed: transfer coating process on flat or embossed Release Paper wet-laminating of any Textile, Non Woven behind the 2. Coating Machine wet-laminating of any Textile, Non Woven behind the 3. Coating Machine As Raw-Materials can be used: PVC-Plastisol The complete line includes all units which are necessary for a production, starting after raw material handling unit. TECHNICAL DATA: different as mentioned for single components Year of Built: Roller Surface width: 2.200 mm up to 2.400 mm Material width: 2.100 mm Release-Paper: 1.530 mm??? Final Products: PVC-Coated Products, see Designation Production Speed: v = 5 20 m/min Capacity: m²/h in average, depending of the final Product Coating Weight: per coating Head - minimum: 100 g/m² - maximum: 800 g/m² Thickness of Final Product: - minimum: 300 g/m² - maximum: 2.000 g/m² Project-No. 14-2071-00 Status: 20.01.2017
- 2 - EXECUTION: 01.00 UNWINDER: 2-Bale Unwinder (for release paper or substrates) Diameter: 800 mm Winding Shaft: square tube - mounting flap-bearings Edge Control: manual Tension Control: manual by friction breaks 02.00 CONNECTING TABLE: with cutting table and pneumatically operated fixing bars 03.00 TENSION UNIT 04.00 COMPENSATOR: Capacity: Movement of Guiding-Rolls s - number: - diameter: 40 m by motor drive via spindles 05.00 TENSION UNIT: Compensator Outlet / manual by Potentiometer Pressure Roller: - number: - adjustment: pneumatically 06.00 OPERATION- -number 2 pce 07.00 COATING HEAD (1): Olbrich Reverse-Roll-Coater : fixed (no horizontal adjustment) Coating Roller: - diameter: 400 mm - surface: rubberised Paste-Feeding-Pump
- 3-08.00 GELLING UNIT (1): Heating: by Steam Heating Capacity: kw Gelling Drum: - diameter: 1.000 mm - roller surface width: 2.300 mm Suction Hood: - motor capacity: 0,0 kw Ventilator Exhaust Air: - type: - motor capacity: kw Conveyance Range: - guiding rollers 09.00 COOLING UNIT: Chilling Rollers: - numbers: 2 pce - diameter: 450 mm - roller surface width: 2.300 mm with steel construction 10.00 OPERATION- 11.00 2-BALE UNWINDER for Paper 12.00 OPERATION- 13.00 DANCER ROLLER - number 3 pce
- 4-14.00 OPERATION- 15.00 COATING HEAD (2): Screen Coating??? Weiß & Söhne Knife-Over-Roll-Coater Knife-Head: with horizontal adjustment (Air-Knife-Coating possible) Coating Roller: - diameter: 350 mm - surface: rubberised Paste-Feeding-Pump 16.00 LAMINATION UNIT for wet lamination (in paste) Scaffolding Unwinder: 2 x 1-Bale Unwinder - diameter, max.: 800 mm - Edge Control: manual Tension Unit: manually by pneumatically breaks Lamination Roller: steel, grinded and polished surface 17.00 GELLING OVEN (2): Artos (Dr. Meier-Windhorst) Heating: by Steam Material-Transport: by Sieve-Belt made of steel-wiring Heating Capacity:??? kw Heating Part: - zones: 6 pce - single length 2.000 mm - total length: 12.000 mm Ventilator Circulation Air: - number 4 pce - motor capacity: 5,5 kw (1.500 min -1 ) Ventilator Exhaust Air: - number (central Ventilator for TAR-Unit) - type: - motor capacity: kw Temperature Control: in 2 zones???
- 5-18.00 COOLING UNIT: Chilling Rollers: - numbers: (1 Roller dismantled) - diameter: 650 mm 19.00 OPERATION- 20.00 COATING HEAD (3): J. Weiss Knife-Over-Roll-Coater Knife-Head: with horizontal adjustment (Air-Knife-Coating possible) Coating Roller: - diameter: 350 mm - surface: rubberised Paste-Feeding-Pump 21.00 THICKNESS MEASURING DEVICE 22.00 LAMINATION UNIT (2) for wet lamination (in paste) Scaffolding Unwinder: 2 x 1-Bale Unwinder - diameter, max.: 800 mm - edge control: manual Tension Unit: manually by pneumatically breaks Heating/Tempering Rollers - numbers: 2 pce - heating: by Thermalöl - diameter 600 mm Lamination Roller: steel, grinded and polished surface
- 6-23.00 GELLING OVEN (3): Heating: by Thermal Oil Heating Capacity: 850 kw Material-Transport: by Sieve-Belt made of steel-wiring Heating Part: - zones: 8 pce (1x inlet zone + 7x gelling zone) - single length 3.000 mm - total length: 24.000 mm Ventilator Circulation Air: - number 14 pce (2 pce per gelling zone) - motor capacity: 1,5 kw / 5,7 kw (1.000 / 1.500 min -1 ) Ventilator Exhaust Air: central - number - type: radial - flow rate capacity: 16.000 m³/h - motor capacity: 5,5 kw 24.00 TENSION UNIT to remove the material from Sieve-Belt 25.00 IR-HEATER 26.00 DANCER ROLLER - number?? pce 27.00 EMBOSSING UNIT Embossing Roller - number - diameter mm Counter Rollers - number - surface: rubberised - diameter mm 28.00 COOLING UNIT: to fix embossing???? Chilling Rollers: - numbers: - diameter:??? mm - surface: steel, grinded and polished
- 7-29.00 COMPENSATOR: Capacity: 30 m Movement of Guiding-Rolls by motor drive via spindles s - roller surface width: 2.200 mm - number: 5 pce - diameter 300 mm 30.00 TENSIONS UNIT to pull the material out of the Compensator 31.00 DELAMINATIN DEVICE: Scaffolding Transport Belt for delaminated final products 32.00 OPERATION- 33.00 REWINDER: for release paper 1 x 2- Bale Rewinder Diameter: 600 mm Edge Control: incl. automatically by hydraulic adjustment 34.00 COOLING UNIT:???? Chilling Rollers: - numbers: 2 pce - diameter:??? mm - surface: steel, grinded and polished 35.00 REWINDER: for final products 1 x 2- Bale Turret-Rewinder Diameter: 600 mm Drive Capacity 1,1 kw
- 8 - ELEKTRIC EQUIPMENT Voltage: 380 Volt / MP 50 Hz Installed Capacity: kva / kw Control Voltage: 220 V Switchboard: Executed as switch gear in assembling technique for installation in separate electric room / cabinet - dimensions: approx. 00 mm x 00 mm x 00 mm (B x H x T) control panels: Protection Class IPR 54, with external ventilation nozzle - external ventilation: by separate ventilator, arrangement outside of explosion proofed ex-area - ventilation capacity: m³/h MAIN DRIVE Protection Class: Numbers of control units: SPACE REQUIREMENT: Length: Width: Height: ACCESSORIES Thyristor controlled DC-Drive in explosion proofed execution IP 44 Ex f G3 8 (???) pce (DC-Drives) for coating line + operation, but without storage areas 100,00 m 6,00 m 6,00 m AS PART OF THE PRODUCTION LINE COATING ROLLERS spare for Coating Machines - rubberised surface: 36.00SPARE PARTS 37.00DOCUMENTATION 1 box, taking over from spare part storage and loading in Container approx.. 3 meter files taking over and loading in Container 38.00HOISTS: for bale changing of winders, un-, rewinder and in the lamination units number / capacity:: / 500 kg Unwinder Area (beam and hoist) number / capacity:: / 500 kg lamination area (beam and hoist) number / capacity:: number / capacity::
- 9-39.00UTILITIES (requested): to be provide by customer Process Air: - pressure: 6 to 8 bar Condensate: Thermal Oil: m³/h Chilled Water: 10 m³/h - pressure: 4 bar