PVD Coated Cemented Carbide Grade for Carbon Steel TOOL NEWS B210A-F New Product
PVD Coated Cemented Carbide Grade for Carbon Steel Engineered specifically for precision turning of low carbon steels and pure iron where stable surface finishes, roundness and dimensional accuracy are required. Features 1 A fine compatible collaboration of a special carbide substrate and a new PVD coating that greatly improves wear resistance. Ti-C-N Multi-layer Coating Coating TiCN Multi-layer TiAlN Hardness (HV) Wear Coefficient (Carbon Steel) Base Material Hardness (HRA) 3000 2800 Low High 92.0 92.0 Superior wear and welding resistance and demonstrating the best possible results for carbon steel. Minute multi-layers remarkably improve welding. T.R.S (GPa) 2.0 2.0 Excellent chip discharge with a reduced coefficient of friction creates a stabilized turning surface. Cutting Performance has superior chip discharge welding of cutting edges compared with conventional products as well as minimal changes in exterior diameter dimensions. 1 Diagram Average measurement of 4 positions Processing the above and the workpiece diameter measuring of each prescribed number of items. Work Dimension Change (inch).0006.0004.0002.0000 -.0002 -.0004 -.0006 A B C 1 25 50 75 100 Number of Machined Parts (pcs.) <Cutting Conditions> Work Material : AISI 1020 Insert : DCGT32.50.5oo Cutting Speed : 330 SFM Feed Rate :.002 IPR Depth of Cut :.039 inch Cutting Mode : Wet Cutting
Features 2 Set the corner radius to a minus tolerance. Order Number DCGT32.5 0.5M RSN DCGT32.5 1M SMG 0.5M R.007 inch (R.006 R.008 inch) 1M R.015 inch (R.014 R.016 inch) Breaker System Application Tolerance Breaker Name and Picture Features Cross Section Geometry Light Cutting G Light cutting of Swiss type lathe machining R SS.236 The parallel chip breaker. Excellent chip control at low feed rates. ap (inch) Carbon Steel Alloy Steel.157.079 0.004.012 14 Flank f (IPR) Medium Cutting G G Medium cutting of Swiss type lathe machining R SN.236 The parallel chip breaker. Excellent chip control at low to medium feed rates..157.079 0.004.012 f (IPR) Carbon Steel Alloy Steel SMG Medium cutting of Swiss type lathe machining 3D molded chip breaker provides good chip control..118 G class insert gives sharp cutting action, allowing high precision machining. Breaker geometry appropriate for copying and back turning..079.039 0.004.008.012.016 ap (inch) ap (inch) Carbon Steel Alloy Steel 20 14 9 Flank Nose Flank f (IPR) Recommended Cutting Conditions Work Material Grade Cutting Speed (SFM) Feed Rate (IPR) P Carbon Steel Alloy Steel Pure Iron Free Cutting Steel 330 (165 490).0031 (.0004.0059) 490 (165 820).0031 (.0004.0059) M Stainless Steel 260 (165 395).0024 (.0006.0039) 2
PVD Coated Cemented Carbide Grade for Carbon Steel 7 Positive Inserts (With Hole) G Class CCGT RE D1 Light Medium Medium R-SS R-SN SMG EPSR 80º IC S AN 7 Light Medium Medium DCGT RE D1 R-SS R-SN SMG Order Number EPSR 55º Cutting Area IC S AN 7 Stock * 1 IC S RE D1 CCGT21.50.2MRSS L a.250.094.004.110 CCGT21.50.5MRSS L a.250.094.008.110 CCGT32.50.2MRSS L a.375.156.004.173 CCGT32.50.5MRSS L a.375.156.008.173 CCGT32.51MRSS L a.375.156.016.173 CCGT21.50.2MRSN M a.250.094.004.110 CCGT21.50.5MRSN M a.250.094.008.110 CCGT32.50.2MRSN M a.375.156.004.173 CCGT32.50.5MRSN M a.375.156.008.173 CCGT32.51MRSN M a.375.156.016.173 CCGT21.50.2MSMG M a.250.094.004.110 CCGT21.50.5MSMG M a.250.094.008.110 CCGT21.51MSMG M a.250.094.016.110 CCGT32.50.2MSMG M a.375.156.004.173 CCGT32.50.5MSMG M a.375.156.008.173 CCGT32.51MSMG M a.375.156.016.173 Order Number Cutting Area Stock * 1 (inch) IC S RE D1 DCGT21.50.2MRSS L a.250.094.004.110 DCGT21.50.5MRSS L a.250.094.008.110 DCGT32.50.2MRSS L a.375.156.004.173 DCGT32.50.5MRSS L a.375.156.008.173 DCGT32.51MRSS L a.375.156.016.173 DCGT21.50.2MRSN M a.250.094.004.110 DCGT21.50.5MRSN M a.250.094.008.110 DCGT32.50.2MRSN M a.375.156.004.173 DCGT32.50.5MRSN M a.375.156.008.173 DCGT32.51MRSN M a.375.156.016.173 DCGT21.50.2MSMG M a.250.094.004.110 DCGT21.50.5MSMG M a.250.094.008.110 DCGT21.51MSMG M a.250.094.016.110 DCGT32.50.2MSMG M a.375.156.004.173 DCGT32.50.5MSMG M a.375.156.008.173 DCGT32.51MSMG M a.375.156.016.173 3 * 1 RE = Dimension tolerance of minus type. a : Inventory maintained.
Application Examples Insert DCGT32.50.5MSMG () DCGT32.50.2MSMG () Pure Iron (ECLH2) Free Cutting Steels (AISI 12L14) Workpiece Cutting Conditions Cutting Speed (SFM) 645 (4500 min -1 ) 410 (5000 min -1 ) Feed Rate (IPR).0039.0020 Depth of Cut (inch).0039.0118 Cutting Mode Wet Cutting (oil) Wet Cutting (oil) Machine CNC Swiss Type Lathes CNC Swiss Type Lathes Results Number of Machined Parts (pcs. /corner) 250 500 Number of Machined Parts (pcs. /corner) 1000 2000 3000 An excellent finished surface and 1.4x longer life compared with conventional products. Stable SMG breaker and chip discharge management. has minimal welding and maintains secure dimensional accuracy. Insert DCGT32.50.5MRSN () DCGT32.50.5MSMG () Carbon Steel (AISI 1045) Mild Steel (AISI 1015) Workpiece Cutting Conditions Cutting Speed (SFM) 370 (3000 min -1 ) 330 (1300 min -1 ) Feed Rate (IPR).0012.0047 Depth of Cut (inch).0394.0512 Cutting Mode Wet Cutting (oil) Wet Cutting (oil) Machine CNC Swiss Type Lathes CNC Swiss Type Lathes Results Number of Machined Parts (pcs. /corner) 500 1000 1500 Number of Machined Parts (pcs. /corner) 250 500 has superior wear resistance and achieves 2x longer life compared with conventional products. has superior welding resistance and achieves 1.3x longer life compared with conventional products. 4
5 Memo
Memo 6
PVD Coated Cemented Carbide Grade for Carbon Steel For your safety adon't touch breakers and chips without gloves. aplease machine within recommended application range, and exchange expired tools with new parts in advance. aplease use safety cover and wear safety glasses. awhen using compounded cutting oils, please take fire prevention. awhen attaching inserts or spare parts, please use the attached wrench or driver. awhen using tools in revolution machining, please make a trial run to check run-out, vibration, abnormal sounds etc. Customer Service : 800-523-0800 Technical Service : 800-486-2341 LOS ANGELES HEAD OFFICE 11250 Slater Avenue, Fountain Valley, CA 92708 TEL : 714-352-6100 FAX : 714-668-1320 CHICAGO OFFICE 1314B North Plum Grove Road, Schaumburg, IL 60173 TEL : 847-252-6300 FAX : 847-519-1732 TORONTO OFFICE 3535 Laird Road, Units 15 & 16, Mississauga, Ontario, L5L 5Y7, Canada TEL : 905-814-0240 FAX : 905-814-0245 MMC METAL DE MEXICO, S.A. DE C.V. Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP76246, Mexico TEL : +52-442-221-6136 FAX : +52-442-221-6134 URL : http://www.mitsubishicarbide.com (Tools specifications subject to change without notice.) EXP-14-E005 Printed in U.S.A. 3/17