Welcome Presentation IraSME & CORNET Partnering Event Aachen Dr.-Ing. Dipl.-Wirt.-Ing. Benjamin Döbbeler Aachen, 26 November 2018 Seite 1
RWTH Aachen University and Fraunhofer-Gesellschaft Fraunhofer-Gesellschaft 67 institutes and facilities in Germany 25,000 employees approx. 2.3 billion research funds per year 2 billion through research contracts 3 institutes in Aachen RWTH Aachen University founded in 1870 45,377 students Faculty of Mechanical Engineering 12,795 students (incl. 2.954 first year students) 64 professors 3,138 employees 238 graduates per year / 1 habilitation Seite 2
Production Technology in Aachen Laboratory for Machine Tools and Production Engineering (WZL) founded in 1906 825 employees 16,000 m² offices and laboratories Fraunhofer Institute for Production Technology IPT founded in 1980 459 employees 9000 m² offices and laboratories certified to DIN EN ISO 9001:2008 Seite 3
Two Institutes One Philosophy Process Technology Production Machines Production Quality and Metrology Technology Management Manufacturing Technology Gear Technology Machine Tools Metrology and Quality Management Production Engineering Caption (LTR) Prof. Dr.-Ing Thomas Bergs Prof. Dr.-Ing. Robert Schmitt Prof. Dr.-Ing. Dipl.-Wirt. Ing. Günther Schuh Prof. Dr.-Ing. Christian Brecher Seite 4
Future of manufacturing technology research What is happening worldwide? Technological excellence Transfer of technological excellence into the digital world Transfer of digital innovations into the physical world Radical innovation Pragmatic realization of potentials Speed Seite 6
The Picture of Production of the Future Seite 7
Infrastructure of the Internet of Production Smart Expert Decision Support Development Cycle Production Cycle User Cycle Agent Event-driven Decisions A Autonomous Actions Adaptive Processes Smart Digital Shadow Integration Multi-Modal Information Access Date Model Storage and Caching Context-sensitive Processing Analytics Model Reduction Cluster Algorithms Learning Algorithms Meta Heuristics Middleware+ Aggregation and Synchronization Management of data access to proprietary systems Provision and Access Application Software PLM CAD FEM ERP/ SCM MES BDE CRM CAQ Raw Product CAD Simulation Process Machine Feedback Customer Test Seite 8
EDM, ECM, Laser, Water Machining Grinding Forming Gear / Gear box Digitalization and Networking to Implement the Strategy VISION Networked, adaptive production Technology databases Models / Fundamentals Process Chain planning FEM / Simulation Seite 9
EDM, ECM, Laser, Water Machining Grinding Forming Gear / Gear box Digitalization and Networking to Implement the Strategy VISION Networked, adaptive production Smart Manufacturing Network & Internet of Production Infrastructure Enabler - Cloud technologies - Edge Computing, 5G - CAx software, Digital Twin ICM 2 E Strategic Projects Research and Model Based Analysis Utilization Predictive Process Chain Design Use Cases (Test Beds) - Fine blanking press - BLISK, Disc, Gear - Tool making, Repair Technology databases Models / Fundamentals Process Chain planning FEM / Simulation Seite 10
Digitalization and Networking to Implement the Strategy The transparent, adaptive manufacturing process Control of the manufacturing process (prediction, influence) ) Knowledge-based process design (prediction) Online process monitoring (description, diagnostics) Power consumption of output units Sensory Tools Machine-internal position data In-process measurement technique Digital twin of the production process Process actual CAD model Process model: kinematics, forces, temperatures, dynamic, surface integrity, wear source: Historical measurement data FEM simulations Seite 11
Which issues do we have to deal with more and more? Sensor Systems & Acquisition Synchronization & Middleware Digital Twin in Production Life Cycles Innovative Business Models Interfaces & Connectivity Analytics & Greybox Modelling Cloud Systems & IT-Architecture Seite 12
Thank you for your attention! Seite 13