Signatory Name: Anzpac Services (Australia) Pty Ltd The question numbers in this report refer to the numbers in the report template. t all questions are displayed in this report. Status: Complete The content in this APC Annual Report is hereby endorsed by the Chief Executive Officer, or equivalent officer of the organisation.. 7. 8. Industry sector (please select 1 only): Brand Owner / Wholesaler / Retailer Packaging Manufacturer Waste Management Other - Commercial Organisation Community Group Industry Association Government Raw Material Supplier Other: Please indicate your organisation's reporting period: Financial Year: 1 July 201 0 June 201 Calendar Year: 1 January 201 1 December 201 Was your action plan extended or updated to cover the APC transitional year (01/07/201-0/06/2016)? If yes, what is the period of your extended or updated action plan? Start Date: End Date: 01/01/201 1/12/201
Goal 1: Design KPI 1: % of signatories with documented policies and procedures for evaluating and procuring packaging using the SPGs or equivalent. 9. Does your company have documented policies and procedures for evaluating and procuring packaging using the SPGs or equivalent? 10. Of the types of packaging existing at the beginning of the reporting period, what percentage had been reviewed using the Sustainable Packaging Guidelines (SPG) by the end of the reporting period? 1 Have any new types of packaging been introduced during the reporting period? 12. Provide details of policies and procedures POL12 ANZPAC Services Green Procurement and Sustainable Practises Policy. SAL12.0 Sustainable Packaging Guidelines Checklist. (Sales - For New Work). PUR2 Primary Supplier Environmental & Corporate Governance Questionnaire. PUR2 Board Supplier Environment and Corporate Governance Questionnaire. POL07 Environmental Health and Safety Policy. ENV16 Sustainable Packaging Guideline Checklist. ENV16.1 Sustainable Packaging Guidelines. ENV16.2 Buy Recycled Policy. 100 % If yes, of the new types of packaging introduced during the reporting period, what percentage have been reviewed using the Sustainable Packaging Guidelines (SPG) by the end of the reporting 100 % 1. Please indicate your progress this year towards achieving your annual targets and milestones for KPI 1 Re-review existing packaging materials using the Sustainable Packaging Guidelines. Review of all new materials introduced is ongoing. Reviewed existing packaging materials and as a result were able to find further savings in materials used. 1) Reduction in pallet layer pads GSM (100GSM to 1200GSM) 8% reduction in material per pallet layer. 2) Reduction in cardboard pallet caps dimensions (1,600mm x 1,600mm x 200mm to 1,600mm x 1,600mm x 100mm) 19% reduction per pallet cap. ) Reduction in cardboard pallet corners size (1,00mm x 260mm to 1,00mm x 10mm) 0% reduction in material per corner. ) Elimination of cardboard pallet corners for all beverage products (7,90 corners used in 201) weight per corner = 1g x 7,90 = 1,20.7kg reduction in cardboard material. ) Wooden pallet lids used on beverage packaging which potentially end up as landfill reduced by 60%. Original pallet lid weight = 10kg - New pallet lid weight = kg - 1,98 pallets produced in 201 - reduction = 11,910kg. 1. Describe any constraints or opportunities that affected performance under this KPI The opportunity to revisit our packaging requirements led to some favourable results.
Goal 1: Design KPI 1: % of signatories with documented policies and procedures for evaluating and procuring packaging using the SPGs or equivalent. Comments Great job on reviewing existing packaging and identifying new opportunities to reduce environmental burdens. It is great to see you are reporting on specific improvements and tracking progress over time. To pursue best practice in this area, you may want to consider Educating marketers and decision-makers within your organisation about the importance of packaging sustainability using the Sustainable Packaging Toolkit, available here: http://bit.ly/1dfhxbe. Goal 2: Recycling KPI : % signatories applying on-site recovery systems for used packaging. 1. Do you have on-site recovery systems for recycling used packaging? at all facilities/ sites at some, but not all facilities/ sites 16. Please indicate your progress this year towards achieving your annual targets and milestones for KPI Waste PE coated board is now able to be recycled through are normal waste stream following tender process with new waste disposal company. Waste PE coated material is now recycled and not sent to landfill resulting in 6.1 Ton less to landfill. 2. Introduction of a wet strength board required by a Customer for the production of beverage cartons initially sent to landfill. Investigated waste stream segregation and source a recycler. Wet strength board is segregated in in a dedicated compactor and sent to for recycle. Prevention of Tons of waste to landfill on 201 figures.
. Consider all waste streams and determine the on site recovery for all product and packaging waste. Waste collected is paper board, paper, plastic and corrugated board from raw material packaging, reel cores, reel bungs (plastic and wood chip), waste plastic straps, stretch wrap, pallet corners, pallet lids, metal drums, glue buckets, printing plates, printing cylinders, ink cartridges, printer cartridges, printing blankets, corrugated outers, printing blankets, PE board, wet strength board, general rubbish, pallets (local and export) and pallet dividers. All waste paper and paper board including PE coated board, wet strength board, corrugated board from raw material packaging, pallet corners, pallet lids, corrugated outers and administration waste paper are collected in compactors and collected by a licensed contractor and taken to a recycling facility. (Documentation from waste contractor is supplied with destinations and weights). Reel cores, plastic reel bungs, metal drums, used printing plates and spent ink cartridges are palletised and collected by waste contractor and sent to recycling facility. Waste plastic wrap is baled, palletised and collected by waste contractor and sent to recycling facility. Printing cylinders, printing blankets, glue buckets and locally used pallet dividers are reused. Locally used pallets are reused (CHEP/LOSCAM). Import pallets are reused by ANZPAC or collected by a third party who uses them in for transporting their product. Printer cartridges are recycled. General waste is collected and sent to landfill. % landfill 9% 17. Describe any constraints or opportunities that affected performance under this KPI Finally we are able to recycle PE coated board which endured a lot of work through persistent negotiations. Goal 2: Recycling KPI : % signatories applying on-site recovery systems for used packaging. Comments Well done, your responses in this section are very thorough and you are clearly committed to recycling and the diversion of waste from landfill. To improve further, you may find it valuable to consider ways in which you can expand your recycling systems to include other waste streams, and set specific targets to improve the quantity of recycling already undertaken.
KPI : Signatories implement formal policy of buying products made from recycled packaging. 18. Does your company have a formal policy of buying products made from recycled packaging? Provide details of policies and procedures (including names of policies/ procedures) POL12 ANZPAC Services Green Procurement and Sustainable Practises Policy. SAL12.0 Sustainable Packaging Guidelines Checklist. (Sales - For New Work). PUR2 Primary Supplier Environmental & Corporate Governance Questionnaire. PUR2 Board Supplier Environment and Corporate Governance Questionnaire. POL07 Environmental Health and Safety Policy. ENV16 Sustainable Packaging Guideline Checklist. ENV16.1 Sustainable Packaging Guidelines. ENV16.2 Buy Recycled Policy. 19. Is this policy actively used? 20. Please indicate your progress this year towards achieving your annual targets and milestones for KPI
Controlled documented policy (ENV16.2 Buy Recycled Policy) in ANZPAC's Document Management System. The Buy Recycled Policy is available to all personnel in hard copy and electronic form. The policy is communicated to personnel via ANZPAC Environmental Awareness training. The training also refers to ANZPAC's APC plan, and the Sustainable Packaging Guidelines. Reviewed recycled content of raw materials and packaging materials from major suppliers. DIC Inks and Varnishes - "The 200lt drums we supply inks and varnishes in are 100% recycled. The pails are new / non recycled, however, we have asked the supplier for possible recycle content of the steel. Pail supplier - It would be hard for me to answer your question honestly. However, tinplate is 100% recyclable material". "We source tinplate from many places around the world. With metal recycling such a large business all around the world any tinplate we purchase would carry a component of recycled product. Metsa Board - "In cores we have 70-9 % recycled material (Fibres in core board). In end discs we have 2% recycled material (Test liner in two layers of corrugated board). Plastic wrapping for both reels and pallets is made from virgin material. Bungs would be virgin wood chips, compressed." Iggesund Paperboard - Wrapping paper: 0 % recycled Plastic film: 0% recycled. Plugs: 20% recycled. Cores: 90% recycled. Ream wrapping: 0% recycled. Wooden pallets: 0% recycled. Kleannara board is made from 100% recycled material. Hansol Board is made from 88.% recycled material. All employees competently completed the training in 201 and refresher training being conducted in 2016. The training has provided personnel with knowledge in regards to legal and other requirements, purchasing policies, the importance of recycling/reuse and saving our resources. The training explains the year APC plan and how ANZPAC intends to contribute to the reduction of packaging waste and the focus on Design, Recycling & Product Stewardship to meet our targets. The training also explains the importance to work within the guidelines of the (SPG) Sustainable Packaging Guidelines. Employees are becoming more and more aware of their environmental responsibilities and are providing suggestions for improvements like the reuse of plastic buckets, recycling of printer cartridges and reuse of wooden pallets by third party organisations. 2 Describe any constraints or opportunities that affected performance under this KPI Some Customers require a PE coated board which we could not recycle the waste component from our manufacturing process. Negotiations with a new waste contractor now allows the board to be recycled saving 6.1 tons of waste to landfill per year.
Goal 2: Recycling KPI : Signatories implement formal policy of buying packaging made from recycled products. Comments Great job on the multiple initiatives listed above, including active communication and conducting training to raise your employees' awareness around the procurement of recycled packaging. To support further improvement, consider setting specific targets for increasing the proportion of procurement which includes recycled content. Goal : Product Stewardship KPI 6: % signatories with formal processes to work collaboratively on packaging design and / or recycling. 22. Does your company have formal processes in place for collaborating with other companies or organisations on improved packaging designs and/or recycling which aims to reduce or eliminate waste? Provide details of policies and procedures (including names of policies/ procedures) ENV16.2 ANZPAC's buy Recycled Policy. POL12 Anzpac Services Green Procurement and Sustainable Practises Policy. SAL12.0 Sustainable Packaging Guidelines Checklist. (Sales - For New Work). PUR2 Primary Supplier Environmental & Corporate Governance Questionnaire. PUR2 Board Supplier Environment and Corporate Governance Questionnaire. PUR0 Procurement Control Procedure. 2. Please indicate your progress this year towards achieving your annual targets and milestones for KPI 6 Negotiate new contract with new waste contractor to include PE coated board and to be recycled. 6.1 Tons per year less to landfill. 2.. Negotiate with Customer to remove cardboard pallet corners as they provide little protection. Conduct supplier review meetings. Elimination of cardboard pallet corners for all beverage products (7,90 corners used in 201) weight per corner = 1g x 7,90 = 1,20.7kg reduction in cardboard material. Supply Chain conduct regular review meetings (normally monthly for Australia suppliers and annually for overseas suppliers). 2. Describe any constraints or opportunities that affected performance under this KPI
Goal : Product Stewardship KPI 6: % signatories with formal processes to work collaboratively on packaging design and / or recycling. Comments Well done on the multiple initiatives you have in place to work with suppliers on sustainable packaging and waste. Your engagement up and down your supply chain has led to great outcomes, such as reducing landfill and overall reduction of materials used. Along with the fantastic progress detailed above, you may wish to consider: Reviewing the impacts of your supply chain and identifying further impacts that you may be able to address. A reference is available here: http://bit.ly/1ftinl KPI 7: % signatories showing other Product Stewardship outcomes. 2. Please indicate your progress this year towards achieving your annual targets and milestones for KPI 7 Change all high bay factory lighting to LED sensor lights. Change all factory and office fluorescent lights to LED lights. All high bay factory lights changed saving 1 MWH/year. All office fluorescent lights changed saving 29 MWH/year. 2.. Maintain ISO1001 Environmental Management System. Report on resource usage. Audited July 201, certification requirements met. Water = 0.2kL/t - Target 0.1kL/t Energy = 69GL/t - Target GL/t (lowered target from 2.GL/t for 201 to GL/t for 201) Waste = 0.2t/t - Target 0.2t/t Recycling = 98.07% - Target 96.8% % landfill 9% compared to.1% 201 26. Since the beginning of the reporting period, has your company had any other outcomes related to product stewardship? If yes, please give examples of other product stewardship outcomes 27. Describe any constraints or opportunities that affected performance under this KPI Water usage was higher than expected due to a leak which has now been located repaired.
Goal : Product Stewardship KPI 7: % signatories showing other Product Stewardship outcomes. Comments You have demonstrated some excellent sustainability achievements including changing lighting over to LED lighting and also tracking its energy saving effect. Your commitment to sustainability initiatives across a number of areas is evident. You may wish to review the following resource to assist with developing this KPI in future years: Examples of other high performing APC signatories' actions and targets: http://bit.ly/1z9sahu KPI 8: Reductions in packaging items in the litter stream. 28. Please indicate your progress this year towards achieving your annual targets and milestones for KPI 8 2. Customers packaging displaying recycle or tidy man symbol or disposal instructions. Target 8%. Conduct monthly clean in all areas of the organisation to ensure the integrity of the waste collection facilities and that waste cannot enter the litter stream by means of drains, overflowing bins etc. Currently 87% of Customers use tidy man or recycle logos or both, up from 8% in 201. Clean audits schedule maintained and conducted monthly in all departments and facilities within the organisation. Corrective actions are implemented where applicable to ensure continuous improvements. 29. Describe any constraints or opportunities that affected performance under this KPI Goal : Product Stewardship KPI 8: Reductions in packaging items in the litter stream. Comments Well done for taking action to reduce packaging items in litter stream, including customer awareness raising and periodically conducting litter audits. You could also improve by participating in litter reduction activities in your local community, such as Clean Up for Business, or reporting on litter reduction strategies at your offices or sites of operation. Your Experiences This section lets you share with us any achievements, good news stories and areas of difficulties in making progress against your plan and the Covenant goals and KPIs. 0. Key achievements or good news stories Many pleasing results with reductions in packaging materials following re-review using SPG. Energy usage will reduce moving forward with the new lighting. Finally able to recycle PE coated and wet strength boards which has reduced landfill waste. Areas of difficulties in making progress against your plan, Covenant goals or KPIs
Summary of ratings: KPI 2016 (0-) 201 comparison 201 comparison 201 comparison 2012 comparison KPI 1 KPI KPI KPI 6 KPI 7 KPI 8 Average rating for this signatory.2.2.7.2.8 Average rating across all signatories TBC.0 2.8 2.9 2.8 Overall, this was a well-prepared report that met the requirements for all KPIs and demonstrated your commitment to packaging sustainability. You have outlined some significant achievements across your targets. To improve further, you may find it valuable to consider: Contacting the APC for information on ways to go beyond the basics and work with your peers on achieving improvements in packaging design, sustainability, recycling, and litter reduction. Reviewing the action plans and annual reports of high-performing signatories and identify opportunities to improve your plan. They are available here: http://bit.ly/1dgrthk.