Offce: 11 Thinh Hao I, Ton Duc Thang street, Hanoi, Vietnam. Phone: (+84) 24 3732 62 Fax: (+84) 24 3732 60 Factory: 206 road, D Area, Pho Noi A industrial park, Hung Yen province, Vietnam. Products of Vietnam
INTRODUCTION Of cially established in 2006, over 10 years of continuous effort and innovation, Toan Phat Copper Tube Company has transformed itself from a local copper facility to a full- edged leading copper tube manufacturer in Vietnam. With the orientation of continuous enhancing product quality and customer services, Toan Phat and our global brand - Copper - have won the heart of clients and have proven to be a reliable partner for international businesses. Copper reputation is built on quality, commitment and accomplishment to our clients. Products, including Pancake Coil, Straight Tube, Level Wound Coil and Insulated Copper Tube, are manufactured by advanced production lines, supervised by strict testing processes. With the orientation of sustainable development, we learn and invest in advanced machineries for further enhancing product quality that meet international standards and customers requirements. Since 2009, Copper have achieved a large number of certi cates: Quacert JIS H30:2006 (Japan), ASTM B68, ASTM B280 (USA), AZ/NZS 1571 (Australia). Along with enhancing product quality, Copper expand to global markets with 19 countries exported, including demanding market such as United States, India, Korea and Australia. The year of 2018 becomes a milestone in the development of Copper that the second copper tube manufacturer is of cially put into operation with expected production power of 50,000 tons per year, located at E3 - Pho Noi A, Van Lam, Hung Yen. This is the result of years of striving efforts and Copper products have achieved customers recognition in domestic and international markets. With rst-class copper materials, advanced production equipments and skillful engineers, Copper commit to provide excellent quality, fast delivery and professional customer service. We Global Market: 19 countries exported Canada United States Japan Kuwait Spain Myanmar Egypt Dubai India Thailand Srilanka Malaysia Korea Taiwan Vietnam The Philippines Singapore Indonesia Australia 02 03
LEVEL WOUND COIL Used in air-conditioners, heat exchangers and freezers. In conformity with ASTM B68 (USA) and JIS H30 (Japan). Wall Thickness (mm) Outer Diameter mm inch 0. 0.31 0. 0. 0.91 1.20 4.00 4.76 3/16" 6.00 1/4" 7.00 7.94 5/16" 3/8" 10.00 12.00 0 1/2" 15.00 15.00 Level Wound Coil 5/8" 3/4" 7/8" 0 1" 28.58 1 1/8" 04 05
PANCAKE COIL Used in civil and industrial piping system in air-conditioners. Features: bright surface nish with high-precision size, easy for installation. Suitable for used with R0A, R32 refrigerants with high working pressure. In conformity with international standards ASTM B68 (USA) and JIS (HH30 (Japan.). Wall Thickness (mm) Outer Diameter mm mm 4.76 4.76 7.94 7.94 0 0 Pancake Coil 06 07 inch inch 0. 0.46 0. 0.46 0.66 0.66 0.91 0.91 3/16" 3/16" 1/4" 1/4" 5/16" 5/16" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" 3/4" 3/4" 7/8"
STRAIGHT TUBE Used in piping system connection in air-conditioners and in heat exchangers. Features: bright surface nish with high-precision size, easy for welding and installation. In conformity with international standard JIS H30 (Japan). The annealed straight copper tube is in conformity with AS/NZS 1571 (Australia) and can be used for medical Wall Thickness (mm) Outer Diameter () Hard/ Soft Annealed mm inch 0. 0.91 1.10 1.14 1.2 1. 1.4 1.43 1.5 1.8 2.0 4.76 3/16" 1/4" 7.94 5/16" 3/8" 0 1/2" 5/8" 3/4" 7/8" 0 1" 28.58 1 1/8" 31.75 1 1/4".93 1 3/8" 38.10 1 1/2".28 1 5/8" Straight Tube 08 09
INSULATED COIL Used in piping system connection in air-conditioners and in heat exchangers. The thermal insulation helps prevent refrigerant leakage during installation and operation. The copper tube is insulated with high-class attached PE insulation with the length up to meters per coil regarding to international standards suggested by Daikin, LG and Panasonic. High quality insulation prevents condensation during air-conditioner operation, enhances ef ciency and Pipe 1 Outer Diameter Pipe 2 Wall Thickness (optional) Insulation thickness Length per insulated coil Number of coil per box,, 10 3m, 5m, 10m, 15m, m 1,, 10 3m, 5m, 10m, 15m, m,,, 1.0 10 3m, 5m, 10m, 15m, m,,, 1.0 10 3m, 5m, 10m, 15m, m 1 1 1,,, 1.0 10 3m, 5m, 10m, 15m, m 1 Insulated Copper Coil 10 11
DIAMETER / WALL THICKNESS TOLERANCE COMPLY TO ATSM B280 DIAMETER / WALL THICKNESS TOLERANCE COMPLY TO JIS H30 Soft annealed copper coil Unit: mm Outer Diameter Diameter Tolerance Wall thickness Wall thickness Tolerance mm 7.94 inch 1/4" 5/16" 3/8" +/- mm 0.051 0.051 0.051 mm +/- mm 0.08 0.08 0.08 Diameter From 4 to 15 Over 15 to 25 Over 25 to 50 Diameter Tolerance From 0.25 to 0.4 0.08 0.06 0.09 0.07 0.12 Over 0.4 to 0.6 0.07 0.08 0.09 Wall thickness Over 0.6 to 0.8 0.10 0.10 0.11 Over 0.8 to 1.4 0.13 0.13 0.15 Over 1.4 to 2 0.15 0.18 0.18 0 1/2" 0.051 0.08 5/8" 3/4" 0.051 0.064 0.89 0.89 0.11 0.11 Hardness Unit: mm Type Hardness Straight tube Outer Diameter Diameter Tolerance Wall thickness Wall thickness Tolerance O/OL 40-70 1/2H 70-100 H >100 D - Outer Diameter d - Inner Diameter t = (D-d)/2 - Wall thickness A = 1.3*D or A = 1.4*D mm inch +/- mm mm +/- mm 0 3/8" 1/2" 0.025 0.025 0.89 0.08 0.09 Flaring Ratio Unit: mm 5/8" 3/4" 7/8" 0.025 0.025 0.025 1.02 1.07 1.14 0.10 0.11 0.11 Alloy Diameter below 20mm with wall thickness over 0.5mm Outer diameter & wall thickness Diameter from 20mm to 100mm OR thickness below 0.5mm 28.58 1 1/8" 0.038 1. 0.13.93.28 1 3/8" 1 5/8" 0.038 0.051 1.40 1.52 0.14 0.15 C10 1.4 1.3 12 13
WORKING PRESSURE Outer Diameter x Wall Thickness (mm) 0.66 0.66 0.66 40 C 71 79 86 102 110 118 46 51 61 66 71 76 95 38 45 48 52 70 33 38 Soft Annealed / Temperature 70 C 100 C 120 C 60 67 73 86 93 100 39 43 52 60 64 81 32 38 44 59 23 26 28 58 64 70 83 89 96 38 42 46 50 54 58 62 77 28 31 37 40 42 45 57 25 57 63 69 81 88 94 37 45 49 52 60 76 33 39 42 44 24 26 28 Hard / Temperature 65 71 77 83 89 95 119 52 33 31 31 66 From 40 C ~ 120 C * Pressure Unit: 1 bar ~ 14.5 Psi 1 bar = 0.1 Mpa * Pressure basis: based on the physical properties of copper material according to the standards of copper tubes such as JIS H30 (Japan), ASTM (USA), AS (Australia) and EN (Europe). 1 1 148 174 188 202 79 88 96 104 113 121 1 163 59 61 unit: bar Outer Diameter x Wall Thickness (mm) Soft Annealed/ Temperature Hard Tube/ Temperature 40 C 70 C 100 C 120 C From 40 C ~ 120 C 28.58 28.58 14 15 0.91 0.66 0.91 1.10 1.20 1.50 0.91 1.10 1.20 1.50 0.91 1.10 1.20 1.50 44 50 55 32 45 50 55 70 31 39 43 59 24 31 37 51 21 24 37 42 23 25 31 39 43 59 23 26 33 40 50 20 23 26 32 44 18 20 45 24 26 28 37 45 57 25 32 38 48 19 25 33 42 17 20 33 40 44 24 25 33 40 44 25 28 31 37 19 24 32 17 19 71 76 85 94 51 55 59 63 71 78 86 94 119 53 60 66 73 80 101 46 52 58 64 70 88 unit: bar
MANUFACTURING PROCESS Copper Cathode 99.99% purity Melting & Casting Surface milling & Rolling Three-cascade line Spinner Block Finished Products Ready for delivery Annealing Level Winding & Eddy Current Testing Inner-Grooved Tube Manufacturing Process* QUALITY CHECKING PROCESS Copper Cathode 99.99% purity Melting & Casting Surface milling & Rolling Three-cascade line Spinner Block Detection Project Testing Equipments Copper hardness testing Vicker hardness tester HV5 Tensile strength and elongation properties testing Pulling Vector Finished Products Ready for delivery Continuous Annealing Furnace Level Winding & Eddy Current Testing Inner Grooving In-line Annealing *Inner Grooved Tubes are ready when Copper Second Factory s production starts in 2018. Grain size testing Copper Tube chemical composition testing Metallographic Microscope Spectrometer Inner-tube impurities testing Inner-tube cleanliness machinery Copper s production process has always been strictly managed and examined. From importing raw materials to nishing the products, we take samples and strictly test in every stage of the production process to defect faulty and nd solutions in the earliest time. The nal products have been undergone over 10 technical examining processes before delivery. Copper tube defects & oxygen content testing Crack-tube testing Durability testing when the tube is put in operation Oil in the inner-tube testing Eddy current tester Bending aring tube Pressure tester Oil content analyzer 16 17
PRODUCTION STRENGTH 18 19
PRODUCTION STANDARDS TYPICAL SUPPLIERS Standard Alloy No Chemical Composition % (Cu + Ag) P % Temper Mechanical Properties Tensile Elongation Strength (%) (Mpa) Hardness Average Grain size (mm) ASTM B280 C100 99.9 0.015-0.04 ASTM B68 C100 99.9 0.015-0.04 ASTM B88 C100 99.9 0.015-0.04 H58 min 250 / / / O60 min 205 min 40 / min 0.04 O50 min 210 min 40 / 0.015-0.04 O60 min 210 min 40 / min 0.04 O60 min 205 / max 50 HRF min 0.04 O50 min 205 / max 55 HRF min 0.025 TYPICAL CUSTOMERS H58 min 250 / min HRT / H min 315 / min 55 HRT / JIS H30 C10 99.9 0.015-0.04 1/2H 245-325 OL min 205 / - 60 HRT / min 40 max 55 HRF max 0.04 O min 205 min 40 max 50 HRF 0.025-0.06 R0 (O) min 0 min 40 40-70 HV5 / EN 1057 Cu-DHP/ CW024A 99.9 0.015-0.04 R250 (1/2H) R0 (H) min 250 min 0 min min 3 70-100 HV5 min 100 HV5 / / Hard drawn / / min 100 HV / AS 1432 99.9 0.015-0.04 Bendable / / 80-100 HV / AS NZS 1571 99.9 0.015-0.04 Annealed H 1/2H / / max 70 HV / / / min 100 HV / / / 75-100 HV / O / / max 75 HV max 0.065 Cleanness of interior surface (after evaporation of the cleaning solvent): the residue weight shall not exceed 2 0.038g/m. (applicable to annealed copper tube complied with ASTM B280 & AS NZS 1571 standards) 20 21
TYPICAL PROJECTS SUPPLIED Vinhomes Central Park - Ho Chi Minh City Vinhomes Gardenia - Hanoi 23 Diplomatic Corps - Hanoi Kyung il Optic Factory - Hanoi National Assembly - Hanoi Melia Tower - Hanoi Times City - Hanoi Royal City - Hanoi Lotte Tower - Hanoi Ho Guom Plaza - Hanoi Kaengnam Landmark Tower - Hanoi Canon Factory - Hung Yen