Insulated Panel Systems United Kingdom Architectural Features &
2 Kingspan From Concept to Completion Our Manufacturing & Design Offering Extensive experience in fabrication techniques, combined with state-of-the-art production equipment, enables us to produce eye-catching and unique architectural features to complete your building envelope. Extensive Manufacturing Capability State-of-the-art production facilities allow us to manufacture fabrications precisely to specification in a variety of shapes and sizes. Combined with our ability to manufacture in long lengths, this makes Kingspan one of the most versatile fabricators in the market. We can manufacture in lengths up to: 6m for flashings and fabrications; 8m for insulated gutters. Short Lead Times We offer short lead times across our fabrications range and where required, we offer a combined insulated panel and fabrications delivery, minimising the number of loads to site. Our standard lead times are as follows: Flashings 2-3 working days; General 6 working days; Specialist (PPC) 8 working days; Membrane Lined Insulated Gutters 7-10 working days. Seamless Colour Match We manufacture fabrications from the same coil as our insulated panels, ensuring seamless integration into your building envelope. pre-coat finishes include: Kingspan XL Forté; Kingspan Spectrum; Kingspan Altaris; Kingspan Destral; Kingspan Textured. We also have our own Polyester Powder Coating (PPC) Qualicoat line, producing all of the major coating systems including; Synthia Pulvin and Interpon D.
Kingspan 3 Contents From Concept to Completion Page 2 Membrane Lined Insulated Gutters Page 4 Highline Gutters Page 6 Flashings Page 8 Top Hats Page 10 Preformed Corners Page 12 Specialist Page 14 Case Studies Page 16 Contacts Page 19 Quality & Durability Guaranteed Our fabricated ancillary components are manufactured from the highest quality materials ensuring long-term reliability and service life. All products are fully compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and OHSAS 18001 (Health & Safety). Guarantee All products are covered for up to 25 years by the Kingspan guarantee. Extensive Service & Support We offer a fast-turnaround service, from quotation through to delivery. Our service offering includes: 24 hour quotation turnaround; Project specific CAD details; Project specific NBS specs; Gutter, U-value and condensation calculations; Design checking; Whole Building (SBEM) calculation service; Quick order processing; Coordinated panel and fabrications delivery.
4 Kingspan Membrane Lined Insulated Gutters Our membrane lined insulated gutter is suitable for boundary wall, valley and valley-hip applications, and is the only LPCB certified insulated gutter system available on the market. Available Lengths Available in lengths up to 8m maximum. Lengths over 7.2m will incur additional transport charges. Lifting eyes and tackle are available for long lengths. For more information, please contact our Technical Services Department (see page 19). Gutter Components A range of gutter components and rainwater goods are available to complete the system, which includes: Internal and external corners, stop ends, T-sections, sumps, overflows and weirs; Square section pre-coated steel downpipes; Square or round PPC aluminium downpipes; Downpipes available in lengths up to 6m; Downpipe brackets, swan necks, elbows, shoes, rodding eyes, anticlimb options, collars and adapters. Features & Benefits LPCB certified to LPS 1181 Grade EXT-B PIR insulation core. U-values ranging from 0.67W/m 2 K (30mm thick) to 0.21W/m 2 K (100mm thick) - fully compliant with the appropriate National Building Regulations. Please refer to the product data sheet for standard thicknesses and U-values. Fully tested for non-fragility and walkability with sole dimensions up to 1000mm (boundary) or 850mm (valley) following the principles of ACR[M]001:2014 and BS EN 14963. Pre-melt drainage design in the event of snow fall and ice formation, facilitating drainage under winter conditions. IKO Armourplan membrane is available in Mid Grey (RAL 7046), whilst Sika-Trocal membrane is available in either Light Grey (RAL 7047) or Slate (RAL 7015). On request outlets and/or syphonic outlets can be factory fitted. Membrane gutters are ideal for syphonic drainage solutions. Gutter calculations, specifications and drawings are available on request. For more information, please contact our Technical Services Department (see page 19). Short lead time of 7-10 working days. Where required, we can offer coordinated panel and gutter delivery. Guaranteed for structural and thermal performance for up to 15 years (IKO Armourplan 0.6mm and Sika-Trocal 0.8mm membranes) and for up to 25 years (IKO Armourplan 1.2mm and Sika-Trocal 1.2mm membranes).
Kingspan 5 Membrane Lined Insulated Gutter Detail Membrane lined external sheet Site applied 100mm wide foil tape Gutter One Gutter Two 250mm wide membrane strip LPCB approved PIR insulation 0.5mm thick steel internal liner To access the complete suite of technical details for this product, please visit; www.kingspanpanels.co.uk Direction of lay
6 Kingspan Highline Gutters Our pre-coated highline gutter systems are available in a range of finishes, and offer a lightweight solution that is quick and efficient to install. Available Lengths Available in lengths up to 6m maximum. For more information, please contact our Technical Services Department (see page 19). Features & Benefits Manufactured from high-quality steel. Full gutter design package provided to ensure functionality and aesthetics. Quick and efficient to install. Available in a range of corrosiveresistant finishes. pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum and Kingspan Destral. For our full range of colours, please see our External Coating Brochure available at www.kingspanpanels.co.uk. Short lead time of 6 working days. Guaranteed for up to 25 years. Gutter Components A range of gutter components and rainwater goods are available to complete the system, which includes: Internal and external corners, stop ends, T-sections, sumps, overflows and weirs; Square section pre-coated steel downpipes; Square or round PPC aluminium downpipes; Downpipes available in lengths up to 6m; Downpipe brackets, swan necks, elbows, shoes, rodding eyes, anticlimb options, collars and adapters.
Kingspan 7 Highline Gutter Detail KS1000/2000 RW Trapezoidal Roof panel Gutter support arm Highline gutter To access the complete suite of technical details for this product, please visit; www.kingspanpanels.co.uk
8 Kingspan Flashings From standard flashings to bullnoses, our range combines functionality, performance and true aesthetics. Available Lengths Available in up to 6m lengths as standard. Longer lengths are available on request. Please contact our Technical Services Department for more information (see page 19). Features & Benefits Manufactured from high-quality pre-coated steel, galvanised steel or aluminium. Other materials available on request. Bullnose, barge, corner, drip, ridge and verge profiles are available. Gauges range from 0.5mm to 0.9mm (pre-coated steel), 0.7mm to 3mm (galvanised steel) and 0.9mm to 4mm (aluminium). Curved smoothly or precisely folded to suit any application. Secret-fix joint details are also offered, providing clean uninterrupted lines. Suitable for roof and wall applications. pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum, Kingspan Altaris, Kingspan Destral and Kingspan Textured. For our full range of colours, please see our External Coating Brochure available at www.kingspanpanels.co.uk. Polyester Powder Coating (PPC) to Qualicoat standard is available. Finishes include Synthia Pulvin, Interpon D or other PPC finishes on request. Single-ply membrane-lined fabricated ancillary components are also available to complement our Topdek roof deck. Short lead time of 2-3 working days. Guaranteed for up to 25 years. Corner Flashing Parapet Flashing
Kingspan 9 Bullnose Flashing Verge Flashing Drip Flashing Ridge Flashing
10 Kingspan Top Hats We manufacture a range of bespoke top hats designed to complement our insulated wall panel systems. Application All top hats are suitable for horizontal panel applications. Aluminium raised cap and rubber gasket top hats are also suited to horizontal joints. Dimensions will vary depending on the panel specification. Please contact our Technical Services Department for further information (see page 19). Available Lengths Available in lengths up to 6m (6.4m for raised cap). Features & Benefits Manufactured from high-quality steel and aluminium. pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum, Kingspan Altaris and Kingspan Destral. For our full range of colours, please see our External Coating Brochure available at www.kingspanpanels.co.uk. Polyester Powder Coating (PPC) to Qualicoat is available. Finishes include Synthia Pulvin, Interpon D or other PPC finishes on request. Compatible with the complete range of Kingspan insulated wall panels. Coordinated delivery with Kingspan insulated wall panel orders. Guaranteed for up to 25 years. Compatibility with Insulated Wall Panels Trapezoidal Five Material Description / Options AWP Longspan Wall Crown Optimo top hat with no insert* top hat fitted with a recessed or flush steel insert* Steel Slimline top hat available with no insert, a recessed or flush insert, or fitted with a rubber gasket infill Raised feature detail Fin detail** Extruded top hat with a recessed aluminium insert Extruded top hat with a flush aluminium insert or a rubber gasket infill Aluminium Picture frame effect with raised vertical and horizontal aluminium joint caps EPDM Rubber Bi-modular effect with vertical and horizontal rubber gasket infills Notes: * The standard steel top hats shown above are for AWP, Longspan and Optimo insulated panels. Top hats for Trapezoidal Wall and Five Crown insulated panels are slightly different in design and dimension. ** The steel fin detail top hat is available for AWP Curvewall and Louvre insulated panels. Please contact our Technical Services Department for panel-specific information.
Kingspan 11 Steel Top Hat Profiles Recessed Insert (Option A) Flush Insert (Option A) No Insert (Option B) Raised (Option C) No Insert Slimline (Option G) Recessed Insert Slimline (Option G) Flush Insert Slimline (Option G) Rubber Gasket Slimline (Option G) Fin Detail Aluminium Top Hat Profiles EPDM Rubber Top Hat Profiles Recessed Insert (Option D) Flush Insert (Option E) Rubber Gasket (Option F) Raised Cap Rubber Gasket
12 Kingspan Preformed Corners Our range of insulated preformed corners combine insulation continuity with aesthetic design to offer an alternative solution to traditional corner flashings. Application Our preformed corners can be curved, cranked or mitred vertically and horizontally, as well as internally and externally. Options include: Single-cranked / mitred; Double-cranked / mitred (including chamfered and Z-shaped); Triple-cranked / mitred (including column encasements); Curved. Available Lengths Minimum and maximum lengths, angles and radii will apply depending on the type of corner specified. For more information, please contact our Technical Services Department (see page 19). Features & Benefits FM and LPCB approved insulation core. Provide smooth panel joints for a superior architectural finish whilst maintaining insulation continuity with the wall panels. Offer a more aesthetically pleasing alternative to flashings. Compatible with the complete range of Kingpsan insulated wall panels, and available in the same colour options. Can be applied to the vertical or horizontal of the insulated wall panel. Guaranteed for up to 25 years. Curved Corner Cranked Corner Double Cranked Corner Chamfered Corner Z-Shaped Corner Notes: Please be aware that our Curvewall, Louvre, Trapezoidal Wall, Trapezoidal Secret-Fix, Five Crown and Sol-Air insulated panels are not available in a curved option, and are mitred rather than cranked due to the nature of the profiles.
Kingspan 13
14 Kingspan Specialist From aperture units to wall panel louvres, all of our specialist fabrication products are custom designed to suit individual project needs. The range includes: Window pods and aperture units; Soffits, verges and fascias; Bullnoses and feature details; Soakers and upstands; Plank profiles; Column casings and beam wraps; Box, integrated and dummy louvres. Louvres are manufactured to the same module height as insulated panels, and integrated louvres incorporate compatible male and female joint extrusions to facilitate quick and efficient installation. Features & Benefits Manufactured from high-quality steel, PPC or anodised aluminium. Other materials are available on request. Gauges range from 0.5mm to 0.9mm (pre-coated steel), 0.7mm to 3mm (galvanised steel) and 0.9mm to 4mm (aluminium). pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum, Kingspan Altaris, Kingspan Destral and Kingspan Textured. For our full range of colours, please see our External Coating Brochure available at www.kingspanpanels.co.uk. Polyester Powder Coating (PPC) to Qualicoat standard is available. Finishes include Synthia Pulvin, Interpon D or other PPC finishes on request. Compatible with Kingspan insulated roof and wall panels. Available in various module sizes, profiles and shapes. Integrated louvres can be specified with bird or insert mesh guards and are airflow and weatherability tested. Short lead time of 8 working days. Guaranteed for up to 25 years. Available Lengths Available in lengths up to 6m. For more information, please contact our Technical Services Department (see page 19 ). Column Casing Dummy Louvre
Kingspan 15 Box Louvre Gutter to Verge Fascia Integrated Louvre Bullnose Soffit Plank Aperture
16 Kingspan Case Study Wirtgen Group Perth, Australia Industrial Project Type: Workshop and Offices, New Build Installer: FIRM Construction Pty Limited Products Used: AWP, Mini-Micro UltraTemp Trapezoidal Roof Membrane Lined Insulated Gutter Kingspan s integrated insulated gutter system works really well with syphonic drainage and we knew it was the product to recommend. Project Architect, T&Z Architects
Kingspan 17 Case Study Energy from Waste Plymouth, UK Industrial Project Type: Waste Management Facility, New Build Installer: Massey Cladding Solutions Ltd Products Used: AWP, Micro-Rib AWP, Louvre Flasings Top Hats
18 Kingspan Case Study B&M Retail Ltd Speke, UK Industrial Project Type: Distribution Centre, New Build Installer: FK Construction Products Used: AWP, Micro-Rib AWP, Curvewall Trapezoidal Roof UltraTemp Trapezoidal Roof Kingspan Day-Lite Trapezoidal Membrane Lined Insulated Gutters Preformed Corners Top Hats
Kingspan 19 Contacts Technical Services Our technical engineers are a key part of our design and development process, providing a wide range of technical support and working with customers on an individual project basis to ensure that the correct products are specified and ordered. Tel: +44 (0)1352 716101 Email: technical@kingspanpanels.com Quotes Our quotations team are dedicated to providing you with a fast turnaround from initial quotation to order processing. We aim to turnaround our quotes within 24 hours. Tel: +44 (0) 1352 716100 Email: fsd@kingspan.net Marketing Support Our marketing team aims to provide a fast turnaround on standard sample and literature requests, eliminating delays with material planning and client approval. Brochures, case studies and videos are all available on the website at www.kingspanpanels.co.uk. Tel: +44 (0)1352 717251 Email: marketing@kingspanpanels.com Field Service & Training We recognise that customer staff training is key to maximising the performance of our products, therefore we provide extensive installation training for our membrane lined insulated gutters. Area Sales Managers To find your nearest area sales manager, simply visit: www.kingspanpanels.co.uk/fsl/asm
United Kingdom Kingspan Limited Greenfield Business Park No. 2, Greenfield, Holywell Flintshire, CH8 7GJ, UK Tel: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Sherburn, Malton North Yorkshire YO17 8PQ Tel: +44 (0) 1944 712444 Fax: +44 (0) 1944 710830 www.kingspanpanels.co.uk For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. 07/ 2017 / Rev.3