Installation Instruction for Plastic Floor Drains and Accessories

ISSUE 9 Installation Instruction for Plastic Floor Drains and Accessories This product conforms to Branschregler Säker Vatteninstallation industry regulations. The supplier guarantees functionality of the product provided the industry regulations and installation instructions are adhered to. www.jafo.eu

2 Contents Type approved products Page 3 Operation and maintenance instruction Page 4-5 Installation instruction for JAFO plastic floor drains Page 6-8 JAFO Cutting template Page 9-10 Fixing of sealing layer using JAFO Clamp ring Page 11-12 Fixing of sealing layer using JAFO tile pack Page 13-14 JAFO Riser rings Page 15-17 Mechanical Odour Barrier & Back Water Trap Page 17 Dimensioning instructions Page 18 Product list Page 19-20

Type approved products 3 JAFO floor drains are compliant with the requirements of European testing standard EN 1253, which is also one of the sub-requirements in a type approval. An approved and manufacturer-inspected product satisfies the requirements specified in applicable laws and regulations of each country. The characteristics of the product have been verified either through testing carried out by a qualified testing body or by means of calculations. The fabrication process has been connected to a manufacturing inspection that ensures quality. PRODUKTSERTIFIKAT PS 1061 SINTEF Certification ETA DANMARK Product Type approval no. Product certificate Approval Floor drain Sweden Norway Denmark PS 75 PS 75 ROT PSX 75 PS 75 XTRA PS 75 X PS 50 PSU 32 PB 75 PBL 75 PBX 75 PBX 110 86:an Riser rings PF 12, PF 25, PF 37 2048/91 1167/97 0614/91 1148/99 1148/99 5358/91 2048/91 2048/91 0614/91 SC0401-09 0726/00 0704 0703 0471 0704 0704 0703 1061 VA 2.42/18739 VA 2.44/18625 VA 2.42/18739 VA 2.42/18626

4 Operation and maintenance instructions General JAFO plastic floor drains feature a removable water trap, have a high capacity and, thanks to their screw-in clamp ring, afford a secure sealing layer attachment. A stainless steel hair trap is available as an optional extra, RSK 713 38 76 Material JAFO plastic floor drains are made from heat-resistant polypropylene plastic that can also withstand the effects of oils, solvents, acids, etc. Water trap for floor drains Check that no residues left over from building activity (concrete, filler or similar) are in the drain. Also check that the sealing layer is correctly fixed in accordance with this installation instruction. Maintenance and cleaning JAFO floor drains are self-flushing and do not normally require cleaning. However, in the event of significant soiling, or if a drain becomes blocked as the result of build ups of hair or similar materials, it may be necessary to flush the floor drain. Do not use a chemical unblocker, caustic soda or similar. REMOVAL AND FITTING OF WATER TRAP In order to access the water trap, turn the plastic strainer anticlockwise and remove the strainer. If the strainer is made from metal, it can be removed without being turned. Then lift the water trap as described in the instructions on page 5. In the JAFO 86:an model, the water trap is pressed down into the camp ring. Lift by the crosspiece to get the water trap out for cleaning.

Waste water trap. Lift by the water trap handle. Pull the sections apart and clean them. Lubricate the seal with soap or similar and reassemble the water trap. Place the stainer in position and turn clockwise. Water trap insert. Lift by the water trap handle. The insert, which is soft, seals without the use of an O-ring. Press the insert back into position. Place the stainer in position and turn clockwise. RSK 713 38 58 RSK 713 70 20 5 Waste water trap 86-an NB During installation, the small dash marks on the water trap must be aligned with the screw heads on the clamp ring. (See the black markings in the figure on the right). Lubricate the seal with soap or similar before fitting. RSK 713 38 67 Water trap insert. Remove the insert by pulling the pin/bar towards the centre of the drain. Otherwise, follow the procedure described above. RSK 713 70 21

6 Installation instruction for JAFO plastic floor drains This instruction applies to all JAFO Plastic Floor Drains. JAFO Floor Drains are available in 2 versions: 1. JAFO Floor Drain MP With matt finish pack containing clamp ring, 5 acid-proof stainless steel special screws, plastic strainer, O-ring and protective cover. 2. JAFO Floor Drain UMP Has no matt pack, only a protective cover is fitted. In order to fully install a UMP floor drain, the drain must be supplemented by a JAFO Tile Pack or JAFO Matt Pack or JAFO Clamp Ring with 5 acid-proof stainless steel special screws and an O-ring. General instructions Installation in Sweden must be carried out in accordance with Branschregler Säker Vatteninstallation. Installation in Norway must be carried out in accordance with Bygebransjens Våtrumsnorm. Instructions outlined at www.bkr.se and www.gvk.se must also be followed. Figure 1 min 200 mm from wall Drop 1:50-1:150 Shower Drop 1:100-1:200 Other E.g.: Concrete Dimension specifications above conform to applicable industry regulations.

7 Calculate the floor height at the point at which the sealing layer shall be connected to the floor drain flange so that the drain is positioned at the correct height during installation taking into account the drop towards the floor drain (figure 1). The drain flange is positioned with a tolerance of +/- 4 mm vertically and +/- 2 mm horizontally in order for it to be possible to form a reliable sealing layer connection to the floor drain. Check that the floor drain is designed for the joist in which it is to be installed (timber joist or concrete joist). Check that the capacity of the floor drain is at least 50% of the rated flow in the wet room in which it is to be installed. See page 18. Concrete joist In order to ensure that the floor drain is installed correctly vertically and horizontally, it shall be fitted in JAFO Floor Drain Fixture RSK 713 39 15, NRF 340 41 55, VVS 153496690. JAFO Floor Drain Fixture comes with separate installation instructions. Timber joist In timber joists, the floor drain must be fitted in JAFO Installation Plate 2, RSK 713 38 28, NRF 340 41 53, VVS 153496686. This Installation Plate can be used both when laying plastic matting or tile flooring as the surface layer.

8 JAFO Installation Plate 2 Installation of floor drain with extra inlet Examples of installation for tiled floor Riser Ring PF 37 JAFO Movement 12 JAFO Installation Plate 2 O-ring in floor drain seat JAFO PS 75 X JAFO Installation Plate 2, RSK 713 38 28 comes with separate installation instructions. These are also available for download from www.jafo.eu Connection of sealing layer to JAFO Floor Drain The sealing layer connection to the floor drain may take the form of a self-adhesive floor drain cuff, a foil sealing layer, plastic matting that is designed for tiles to be laid on or plastic matting for finished floors. Making holes To make holes in the sealing layer, use JAFO Cutting Template RSK 713 38 74, NRF 340 41 57, VVS 153496688. See pages 9-10.

JAFO Cutting Template RSK 713 38 74 9 Using the JAFO Cutting Template ensures that holes made in the floor drain cuff or plastic matting are correct to afford a reliable connection to the floor drain. No part of the sealing layer may be under the horizontal underside of the clamp ring. JAFO Cutting Template is suitable for use with all JAFO floor drains and plastic riser rings from 1991 onwards. Use instruction 1. Place the cutting template in the floor drain or riser ring with the Cutting Template tags positioned in the clamp ring screw holes (Figure 2). 2a. Plastic matting or Figure 2 non-self-adhesive floor drain cuff Place the O-ring in the groove in the floor drain seat. Apply glue around the floor drain but NOT on the floor drain flange. Lay the matting over the floor drain with the cutting template fitted. Depending on the temperature and the thickness of the matting, the matting may need to be heated slightly with a heating gun so that the edges of the cutting template can be clearly felt through the matting. Use a standard matting knife and hold it so that it is as perpendicular to the template as possible (Figure 3). Inside the template, cut an even, round hole, using the template as a support. Pull the cutting template out of the hole and fit the clamp ring in accordance with our installation instruction. See pages 11-14.

10 Figure 3 Sealing layer Cutting template 2b. Floor drain cuff (membrane flange), self-adhesive Floor drain No O-ring in the drain seat. Lay out the Floor Drain Cuff and, using a pen, mark so that the Floor Drain Cuff is correctly positioned over the drain (Figure 4). Remove the Floor Drain Cuff protective film and glue the cuff in alignment with the markings over the floor drain and cutting template. Use a standard matting knife and hold it so that it is as perpendicular to the template as possible (Figure 3). Inside the template, cut an even, round hole, using the template as a support (Figure 5). Pull the cutting template out of the hole and fit the clamp ring in accordance with our installation instruction. See pages 11-14. Cutting template Marking of floor drain cuff Figure 4.5

11 Fixing of sealing layer using JAFO Clamp ring CONTENTS 1 x Clamp ring 5 x acid-proof stainless steel special screws without tip RSK 714 06 21 1 x O-ring, which is only used for non-self-adhesive sealing layer material, e.g. plastic matting Installation instruction (this) JAFO Clamp Ring, white RSK 713 38 54 (also available in grey) INSTALLATION For instructions about cutting holes in sealing layers, see pages 9-10. Once you have cut holes, press the clamp ring down into the floor drain seat and insert the 5 special screws. If plastic matting is used as a sealing layer, warm slightly with a heat gun in order to facilitate installation of the clamp ring. Screw in the screws alternately in a diagonal pattern without tightening. Then continue to alternately tighten the screws with force until the outer edge of the clamp ring is in contact with the sealing layer. A maximum torque of 1.0 Nm may be used. The screw holes in the clamp ring must not be deformed. NB A screwdriver must not be used XUse cross bit PZ 2

12 The outer edge of the clamp ring must be flush with the sealing layer. Sealing layer NB Do not overtighten! The maximum torque is 1.0 Nm. The screw holes in the clamp ring must not be deformed during tightening. Plastic matting Floor drain flange Clamp ring Strainer Levelling compound O-ring Special screw * Concrete joist Floor drain CONNECTION FOR PLASTIC MATTING Sealing layer Floor drain cuff Levelling compound Tile Joint Tile frame Floor drain flange No O-ring for self-adhesive floor drain cuff Concrete joist Strainer Clamp ring Special screw * Floor drain CONNECTION FOR TILE FLOOR * Making holes, see cutting template pages 9-10.

13 Fixing of sealing layer using JAFO Tile Pack JAFO Tile Packs are available is several variants The JAFO Tile Pack is suitable for use with all 150 drains in the JAFO range. The lower section/clamp ring means that the strainer is centred over the water trap. The lower section of the tile frame is screwed securely in position and acts as a clamp ring for floor drain cuff or plastic matting as sealing layer. The tile frame can be raised in steps of 10 mm using tile frame riser RSK 713 38 98. JK Standard JK Strong JK Standard Recess JK Column JK Sealed cover JK Strong Sealed cover CONTENTS 1 x Stainless steel square sealed cover/strainer 1 x Stainless steel frame 155 X 6 mm 1 x Lower section in plastic with clamp ring function 1 x O-ring, which is only used for non-self-adhesive sealing layer material, e.g. plastic matting 5 x Special screws in acid-proof stainless steel for securing the lower section in the floor drain Item no. 007 11 67 Installation instruction (this)

14 INSTALLATION Install the floor drain, lay on the sealing layer in accordance with the manufacturer's instructions. 1. For instructions about cutting holes in the sealing layer, see pages 9-10. 2. Press the floor drain cuff/plastic matting down into the floor drain seat so that the lower section/clamp ring is over the groove for the O-ring. NB No O-ring shall be installed in the floor drain seat when a self-adhesive floor drain cuff is used. No part of the sealing layer may be under the horizontal underside of the clamp ring. 3. Align the lower section parallel with how the tiles will lie. The floor drain screw holes must be visible through the slits in the lower section. If not, turn the lower section a quarter turn until they can be seen. 4. Fit the accompanying screws in the screw holes. Screw in the screws alternately in a diagonal pattern until the lower section is stable. A maximum torque of 1.0 Nm may be used. The screw holes in the lower section must not be deformed. 5. Apply the sealing layer on the floor. Finally, lay the tile frame, which is secured in the tile adhesive. TILE FRAME FOR JAFO FLOOR DRAIN NB If an original tile frame is not used, make sure that it is centred and that the opening in the tile frame is large enough to allow the water trap to be removed for cleaning. The minimum opening for JAFO 86:an is Ø135 mm.

JAFO Riser Rings 15 The flange of the floor drain must normally be placed at the same level as the floor surface where the sealing layer is to be applied. If, for some reason, this is not possible, a range of riser rings is available. There are 3 different rings with riser heights of 12, 25 and 37 mm. These can be combined to achieve the desired height. For timber joists there is the JAFO Riser Insert 15-50 mm. RSK 713 38 29 Installation instruction for JAFO Riser Rings with fixed dimensions PF 12, PF 25 and PF 37 The riser rings are to be used in conjunction with casting or other reinforcement of the floor in order to raise the height of the floor drain sealing layer connection to be level with the floor surface where the sealing layer shall be applied. Riser rings may only be fitted in JAFO floor drains using a screwed plastic clamp ring. The floor drain must be installed so that internal movements cannot occur between the joist, floor drain, riser ring, foundation, sealing layer or floor coating. This means that no stress that may affect the attachment between the floor drain and riser ring, and floor drain, riser ring and sealing layer connection may occur. Raising of 86:an floor drain If it is necessary to raise the height of the floor drain, use JAFO Riser Rings PF 12, PF 25 and PF 37.

16 Important! Remember that as the water trap is installed in the clamp ring, both the water trap and clamp ring will move up when riser rings are used. For information about installing riser rings, see the relevant product. CONTENTS 1 x Riser ring that increases height by 12, 25 or 37 mm 1 x O-ring for floor drain seat 5 x acid-proof stainless steel special screws without tip RSK 714 06 21 Installation instruction (this) INSTALLATION 1. If an existing floor drain is to be raised, start by removing the strainer, undoing the screws in the clamp ring and remove the clamp ring. 2. Place the enclosed O-ring in the groove in the floor drain seat. Then place the riser ring in the floor drain seat so that the countersunk holes in the riser ring are over the screw holes in the floor drain. 3. Fit the screws in the riser ring countersunk holes. Screw alternately in a diagonal pattern without tightening. Then tighten them alternately in a diagonal patter so that the riser ring finally is flush and stable in the floor drain seat. NB Do not use a screwdriver. Maximum tightening torque 1.0 Nm.

17 OTHER The flange of the riser ring must be placed at the same level as the floor surface where the sealing layer is to be applied. The different heights of JAFO riser rings can be combined to obtain the required amount of raise. To secure the sealing layer in the riser ring, use a JAFO screwed plastic clamp ring. See pages 11-14. Mechanical Odour Barrier and Back Water Trap A Mechanical Odour Barrier is available as an accessory that replaces the traditional water trap in the floor drain and prevents odours from wast coming up out of the drain even if the water trap has dried out. This is particularly suitable for use in floor drains that are not used on a regular basis. Replaces RSK 713 38 75 RSK 713 38 58 RSK 713 38 67 Replaces RSK 713 38 64 RSK 713 70 20 If the Mechanical Odour Barrier is used in conjunction with Lock Ring RSK 713 38 68, it will also act as a back water trap.

18 Dimensioning instructions Connection of floor drain to laid pipe. According to Branschregler Säker Vatteninstallation, laid pipe (L) must be connected to a laid pipe with a branch conduit with an angle of α 45. L α Standard flow calculation The requirements of The Swedish National Board of L Housing Building and Planning's BuildingRegulations (BBR) 2011, section 6:641 state: "Waste water installations must be designed so that can continuously channel away at least 150% of the rated flows of the water outlets by which they are served" Example of a standard bathroom with rated flows in acc. with 6:623 in BBR 2011. Bath tub Wash stand WC 0.3 l/sec (Shower 0.2 l/sec) 0.2 l/sec 0.1 l/sec Total 0.6 l/sec x 150% = 0.9 l/sec All JAFO floor drains conform to the capacity requirements stipulated above

19 This installation instruction applies to the following products FOR INSTALLATION IN CONCRETE = B TIMBER = T RSK no. NRF no. Floor drains, MP (with matt pack) B T 711 31 12 340 35 32 PBX 75, Plastic Bottom extra inlet, MP 711 31 13 340 35 27 PSX 75, Plastic Side extra inlet, MP 711 31 15 PS 75 PEH, Plastic Side of PEH, MP 711 31 16 PBX 110, Plastic Bottom extra inlet, MP 711 31 17 PVS 110, Plastic Volume Side, MP 711 31 18 PVS 110, Plastic Volume Bottom, MP 711 31 19 PVS 110, Plastic Bottom, MP 711 31 20 PVS 110, Plastic Bottom Concrete, MP MP 711 31 39 340 35 25 PBX 75, Plastic Bottom, MP 711 31 40 340 35 21 PBX 75, Plastic Side, MP 711 31 41 340 35 39 PBX 50, Plastic Side, MP 711 31 42 340 35 33 PBX 75, Plastic Bottom Long outlet MP 711 31 43 340 35 01 PBX 75 ROT, Plastic Side, MP X 711 31 46 PS 75 XTRA, Plastic Side extra inlet Timber joist MP 711 31 47 PS 75 TRA, Plastic Side Timber Joist, MP 711 31 54 PS 75 X, Plastic Side extra inlet MP 711 31 59 340 35 24 PS 75 D, Plastic Side Deep MP 711 31 79 340 35 35 PBL 50, Plastic Bottom Long outlet MP 711 31 85 PS 75 GR, Plastic Side, stainless strainer, MP 711 31 86 340 37 26 PSU 32, Plastic Side Without water trap, MP 711 31 95 340 35 11 86:an 75, Low built, plastic matting, stainless strainer X 711 31 96 340 35 18 86:an 75, Low built, plastic matting, recess stainless strainer X 711 31 97 340 35 13 86:an 75, Low built, stainless tile frame X 711 31 98 340 35 19 86:an 75, Low built, stainless tile frame, recess X 711 32 05 86:an 50, Low built, plastic matting, stainless strainer 711 32 06 86:an 50, Low built, plastic matting, recess stainless strainer 711 32 07 86:an 50, Low built, stainless tile frame 711 32 08 86:an 50, Low built, stainless tile frame, recess RSK no. NRF no. Floor drains, UMP (without matt pack) 711 31 30 PB 75, Plastic Bottom, UMP 711 31 31 PB 50, Plastic Side, UMP 711 31 32 PB 75, Plastic Side, UMP 711 31 33 PB 75 ROT, Plastic Side, UMP 711 31 34 PS 75 TRA, Plastic Side Timber Joist, UMP 711 31 35 PS 75 XTRA, Plastic Side extra inlet UMP 711 31 36 PBX 75, Plastic Bottom extra inlet UMP 711 31 48 PSX 75, Plastic Side extra inlet UMP 711 31 49 PSU 32, Plastic Side Without water trap, UMP 711 31 55 PS 75 X, Plastic Side extra inlet UMP X

20 B T 711 31 56 PBL 50, Plastic Bottom Long outlet UMP 711 31 57 PBL 75, Plastic Bottom Long outlet UMP 711 32 09 86:an 50, Low built with clamp ring without strainer 711 31 58 86:an 75, Low built with clamp ring without strainer X 711 31 91 PB 75 D, Plastic Side Deep UMP RSK no. NRF no. Accessories for JAFO floor drains 003 05 55 Tile frame stainless Giant Column, 300x10 mm 713 39 93 Tile pack for bath tub, with plug. 713 38 22 340 39 21 Riser ring PF 12, raises 12 mm 713 38 23 340 39 24 Riser ring PF 25, raises 25 mm 713 38 26 340 39 22 Riser ring PF 37, raises 37 mm 713 38 28 340 41 53 JAFO Installation Plate 2, for timber joists 713 38 29 340 41 54 JAFO Riser insert, raises drain 15-50mm 713 38 54 340 41 24 Plastic clamp ring with stainless screw 713 38 57 Tile frame stainless 200x7mm, chromed strainer 713 38 64 340 41 12 Mechanical Odour Barrier, water trap insert 713 38 68 340 41 15 Lock ring for back water trap 713 38 73 340 41 05 Tile frame UNIVERSAL 155x6 713 38 74 340 41 57 JAFO Cutting Template, tool for making holes in sealing layer 713 38 75 Mechanical Odour Barrier, waste water trap 713 38 76 340 40 07 Hair strainer, stainless steel 713 38 84 Tile frame stainless Giant, 300x10 mm 713 38 97 340 41 06 Tile Pack JK Standard 155x6 713 38 98 340 40 92 Tile Frame Riser JKF 10, raises 10 mm 713 39 04 Tile Frame stainless 200x7mm, stainless strainer 713 39 06 Tile Pack JK Standard 155x6 with recess in centre 713 39 07 Tile Frame UNIVERSAL 155x6 with recess in centre 713 39 08 Tile Frame stainless 200x7, stainless strainer with recess 713 39 09 340 41 07 Tile Pack JK Column 155x6 713 39 10 340 41 08 Tile Frame UNIVERSAL Column 155x6 713 39 12 Tile Pack JK Strong with 5 mm stainless strainer 713 39 13 Tile Pack JK Standard 155x6 sealed cover 713 39 14 Tile Pack JK Strong with 5 mm stainless sealed cover 713 39 15 340 41 55 JAFO Floor Drain Fixture, tool for securing drain 713 70 30 340 41 41 Matt Pack white, plastic matting 713 70 31 340 35 12 Matt Pack grey, stainless strainer, plastic matting 713 70 34 340 35 14 Matt Pack with stainless clamp ring and strainer 713 70 35 Matt Pack with stainless clamp ring and strainer with recess JAFO AB, Box 4056, SE - 227 21 LUND, SWEDEN. www.jafo.eu Tel: + 46 (0) 46 33 39 00. Fax: +46 (0) 46 30 48 45. info@jafo.eu JAFO AB, Lund. We reserve the right to make any changes without prior notice. XM FLOOR DRAIN